CN205317238U - Ceramic tile testing machine - Google Patents
Ceramic tile testing machine Download PDFInfo
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- CN205317238U CN205317238U CN201520955900.1U CN201520955900U CN205317238U CN 205317238 U CN205317238 U CN 205317238U CN 201520955900 U CN201520955900 U CN 201520955900U CN 205317238 U CN205317238 U CN 205317238U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 32
- 238000012360 testing method Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 50
- 238000007405 data analysis Methods 0.000 claims abstract description 20
- 238000006073 displacement reaction Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000002604 ultrasonography Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 239000011449 brick Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 239000000523 sample Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 206010061245 Internal injury Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses a ceramic tile testing machine for carry out nondestructive test's process in the pottery current production to ceramic brick. The utility model discloses the major structure includes frame, host computer, display screen, axle bed and bearing, transfer gear, conveyer belt, ultrasonic testing module, image detection module, data analysis processing module, laser displacement sensor, location baffle, step motor, drive wheel and drive belt, and wherein host computer, display screen and data analysis processing module are installed respectively to frame middle part both sides, conveyer belt and transfer gear pass through axle bed and bearing set up in the frame top is connected display and data analysis processing module's is the image detection module and the ultrasonic testing module of arranging the installation in proper order, install in frame one end be drive wheel, drive belt and step motor, is furnished with the baffle according to certain interval on the conveyer belt, laser displacement sensor is installed to ultrasonic testing module and image sensing module below. The utility model discloses simple structure, system are reliable, can reduce the artifical error rate that detects, rapidly, high -efficient, accurate.
Description
Technical field
This utility model belongs to pottery test technique automatic field, particularly relates to a kind of ceramic tile testing machine.
Background technology
Ceramic Tiles detection technique under existing background technology, it is essentially all by pottery brick body to be checked is delivered to inside detection case, by central a series of sensors, taken pictures in Ceramic Tiles surface to be checked, sample, contrast, the work such as analysis, in this process, need professional and technical personnel that whole detection process is carried out monitor in real time, and detection case itself does not possess data analysis capabilities, therefore there is the interference of very big subjective factors in testing result; And Ceramic Tiles detection technique under existing background technology, samples sources to Ceramic Tiles body sample analysis to be checked, depend greatly on image acquisition, i.e. surface observation, although existing electron microscopy disclosure satisfy that the analysis demand of micro image, but surface observation cannot realize the detection of wound in Ceramic Tiles body, this also just allows the quality assurance of product cover with hidden danger.
Moreover, Ceramic Tiles detection technique under existing background technology, largely whole detection process disconnects with producing chain, need individually pottery brick body to be checked to be taken out to detect, and Ceramic Tiles body to be detected is easily caused damage by process, not only add unnecessary labout process, also production efficiency is caused certain impact, do not meet the technology requirement under industrial automation development main trend.
A kind of detection equipment of ceramic plate and detection method is disclosed: it includes conveying mechanism and support such as Chinese invention patent (Authorization Notice No. is CN101975557B), the described conveying mechanism that is provided with is positioned at support, four limits being positioned at conveying mechanism overhead support are respectively equipped with linear laser emitter and adjustable angle, and the linear laser line that linear laser emitter slants from top to bottom forms rectangle linear laser frame on the conveyor surface of conveying mechanism; The corner on support and conveying mechanism cross-shaped portion top is respectively equipped with ultrahigh resolution industrial camera, and ultrahigh resolution industrial camera signal output part is connected with Computer signal input. Its detection process is as follows: is positioned at streamline side optic probe and detects that ceramic wafer arrives, it is allowed to stop conveying by instruction, ceramic wafer area is detected by the projection of backlight half, then industrial camera shooting fiber crops send data to computer and deposit figure, draw ceramic wafer four length of side and angle, the data obtained and existing certified products are compared, calculates ceramic plate angularity, draw whether there is Que Gu corner, edge phenomenon, obtain a result. This equipment has clearly disadvantageous part: 1, structure is complicated, difficult in maintenance; 2, the dead time is longer, inefficient; 3, being only capable of detection corner, function is limited to.
Utility model content
This utility model provides a kind of new detection equipment, is used for solving the deficiencies in the prior art part.
For reaching above-mentioned target, existing scheme is as follows:
A kind of ceramic tile testing machine, agent structure includes frame, main frame, display screen, axle bed and bearing, delivery wheel, conveyer belt, ultrasound detection module, image detection module, Data Analysis Services module, laser displacement sensor, positioning baffle, motor and transmission band, wherein said central rack both sides are separately installed with described main frame, display screen and Data Analysis Services module, described conveyer belt and delivery wheel are arranged at above described frame by described axle bed and bearing, what connect described display and Data Analysis Services module is the described image detection module and the ultrasound detection module that are arranged in order installation, what be installed on described frame one end is described drive, transmission band and motor, described conveyer belt is furnished with described baffle plate according to certain intervals, described ultrasound detection module and image sensing module are installed below described laser displacement sensor.
Further, described delivery wheel can arrange 5 groups, 6 groups, many groups, length that its quantitative requirement needs according to described conveyer belt and determine.
Further, described laser positioning sensor is installed on the lower section of described ultrasound detection module, image detection module, and between two one group be arranged in described conveyer belt both sides, 2 groups, 3 groups, many groups can be arranged, the interval often organized can adjust according to Ceramic Tiles length to be detected.
Further, described image detection module main body is CCD line camera.
Further, described ultrasound detection module bodies is integrated form acoustic energy conversion equipment.
Further, described motor has 2, is all installed on same one end of conveyer belt.
This utility model is compared with described background technology, simple in construction, easy to maintenance; Detection polyvinyl chloride, Data Analysis Services is rapid; Systemic-function is various, is possible not only to detection Ceramic Tiles color, easily can detect surface damage, scale error, flat conditions, and whether have the hidden danger of quality such as internal injury implosion; Good with the supporting compatibility of existing production line balance, and the detection time is short, can greatly improve production work efficiency.
Accompanying drawing explanation
Fig. 1 is this utility model ceramic tile testing machine front view.
Fig. 2 is this utility model ceramic tile testing machine left view.
Fig. 3 is this utility model ceramic tile testing machine baffle plate installation situation machine operating diagram.
Wherein: frame 1, main frame 2, bearing and axle bed 3, delivery wheel 4, conveyer belt 5, ultrasound detection module 6, display screen 7, Data Analysis Services module 8, image detection module 9, positioning baffle 10, transmission band 11, drive 12, laser displacement sensor 13 and motor 14.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail with accompanying drawing, but described in this utility model detailed description of the invention is not limited to.
According to Fig. 1 and Fig. 2, this utility model agent structure includes frame 1, main frame 2, display screen 7, axle bed and bearing 3, delivery wheel 4, conveyer belt 5, ultrasound detection module 6, image detection module 9, Data Analysis Services module 8, laser displacement sensor 13, positioning baffle 10, motor 14, drive 12 and transmission band 11.
Described central rack both sides are separately installed with described main frame 2, display screen 7 and Data Analysis Services module 8, described Data Analysis Services module 8 is independent computer system specifically, and storage has data handling system, existing qualified products data and sampled data etc.
Described conveyer belt 5 and delivery wheel 4 are arranged at above described frame 1 by described axle bed and bearing 3, what connect described display 7 and Data Analysis Services module 8 is the described image detection module 9 and the ultrasound detection module 6 that are arranged in order installation, and described image detection module 9 is main body by linear CCD camera, being configured with linear light sorurce, described ultrasound detection module 6 main body is integrated form acoustic energy conversion equipment.
What be installed on described frame 1 one end is described drive 12, transmission band 11 and motor 14, described drive 12, transmission band 11 are 3 with motor 14 is 1 set, it is provided with a set of and two sets, it is installed on same one end of described conveyer belt 5, it is internal that described motor 14 is installed on frame 1, described main frame 2 be controlled; Described conveyer belt 5 is furnished with described positioning baffle 10 according to certain intervals, and positioning baffle 10 is detachable, can install sufficient amount according to practical situation; Described ultrasound detection module 6 is installed below described laser displacement sensor 13,21 group with image sensing module 9 and is respectively arranged in conveyer belt 5 both sides, and for the location work of pottery brick body to be detected, orientation distance can be adjusted as required.
Concrete motion mode is as follows with step:
After testing machine starts, the motor of frame both sides starts, rely on drive and transmission band to be driven through some groups of bearings and be fixed on the delivery wheel above frame with axle bed, delivery wheel scrolling conveyer belt is operated, owing to two motors are simultaneously by host computer control, therefore conveyer belt both sides are without relative displacement.
According to Fig. 3, laser displacement sensor is started working, persistently the baffle plate on conveyer belt in motion is retrieved, after capturing baffle plate, main frame can indicate image detection module and ultrasound detection module to start working successively, and the image on conveyer belt was irradiated by image detection module before this by linear light sorurce, linear CCD cameras starts to catch image simultaneously, if obtaining image for sky, when namely only having conveyer belt picture, Data Analysis Services module will not store data, and ultrasound detection module is then standby.
When having Ceramic Tiles through out-of-date, linear CCD cameras captures brick body image, Data Analysis Services module will according to certain frequency, control linear CCD cameras and repeatedly brick body is carried out picture catching until brick body displacement goes out CCD camera catching range, now Data Analysis Services module will store gained view data, to the color in image, flatness, shape measurement, and compare with the certified products sample prestored, comparison data out are sent to main frame, whether qualified by host analysis, it is shown in display screen.
Pottery brick body continues to move, until ultrasound detection module place, the sound wave that can penetrate brick body is launched by the pinger in integrated acoustic energy conversion equipment, sound wave can produce different waveforms according to the compactness extent of material in brick body and distribution of material by brick body time internal, by the acoustic receiver in integrated acoustic energy conversion equipment, gained acoustic waveform image is acquired and is sent to Data Analysis Services module, the same wave pattern with existing certified products is compared, and send to host analysis, result is given to display screen, namely testing staff can determine whether that whether Ceramic Tiles to be checked is qualified, defective work is therefrom sorted out.
Above-described embodiment is the embodiment that this utility model is general; but this utility model is not limited to above-mentioned embodiment; any operator being familiar with this utility model technical field; implementing on the basis of principle and essence without prejudice to this utility model; the modification that carries out, replacement, improvement, simplification etc. should be regarded as equivalence substitute mode, belong to protection category of the present utility model.
Claims (6)
1. a ceramic tile testing machine, agent structure includes frame (1), main frame (2), display screen (7), axle bed and bearing (3), delivery wheel (4), conveyer belt (5), ultrasound detection module (6), image detection module (9), Data Analysis Services module (8), laser displacement sensor (13), positioning baffle (10), motor (14), drive (11) and transmission band (12), it is characterised in that both sides, described frame (1) middle part are separately installed with described main frame (2), display screen (7) and Data Analysis Services module (8), described conveyer belt (5) and delivery wheel (4) are arranged at described frame (1) top by described axle bed and bearing (3), what connect described display screen (7) and Data Analysis Services module (8) is the described image detection module (9) and the ultrasound detection module (6) that are arranged in order installation, and the both sides being installed on described frame (1) one end are described drive (11), transmission band (12) and motor (14), described conveyer belt (12) is furnished with described baffle plate (10) according to certain intervals, and described ultrasound detection module (6) and image sensing module (9) are installed below described laser displacement sensor (13).
2. ceramic tile testing machine according to claim 1, it is characterised in that described delivery wheel (4) can arrange 5 groups, 6 groups, many groups, length that its quantitative requirement needs according to described conveyer belt (5) and determine.
3. ceramic tile testing machine according to claim 1, it is characterized in that, described laser displacement sensor (13) is installed on the lower section (9) of described ultrasound detection module (6), image detection module, and between two one group be arranged in described conveyer belt both sides, can arranging 2 groups, 3 groups, many groups, the interval often organized can adjust according to Ceramic Tiles length to be detected.
4. ceramic tile testing machine according to claim 1, it is characterised in that described image detection module (9) main body is CCD line camera.
5. ceramic tile testing machine according to claim 1, it is characterised in that described ultrasound detection module (6) main body is integrated form acoustic energy conversion equipment.
6. ceramic tile testing machine according to claim 1, it is characterised in that described motor (14) has 2, is all installed on same one end of conveyer belt (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520955900.1U CN205317238U (en) | 2015-11-25 | 2015-11-25 | Ceramic tile testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520955900.1U CN205317238U (en) | 2015-11-25 | 2015-11-25 | Ceramic tile testing machine |
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| Publication Number | Publication Date |
|---|---|
| CN205317238U true CN205317238U (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520955900.1U Expired - Fee Related CN205317238U (en) | 2015-11-25 | 2015-11-25 | Ceramic tile testing machine |
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| CN (1) | CN205317238U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106066366A (en) * | 2016-06-30 | 2016-11-02 | 江苏捷帝机器人股份有限公司 | A kind of efficiently alloy joint detects spheroidization device and method of work thereof automatically |
| CN106679566A (en) * | 2017-01-19 | 2017-05-17 | 佛山职业技术学院 | Quick detector of large format tiles |
| CN106742195A (en) * | 2017-03-10 | 2017-05-31 | 胡珂 | A kind of clean type can be with the tile packs device of automatic detection ceramic tile flatness |
| CN106767419A (en) * | 2017-01-19 | 2017-05-31 | 佛山职业技术学院 | A kind of significantly furring tile method for quick based on optical detection |
| CN106742382A (en) * | 2017-03-10 | 2017-05-31 | 胡珂 | It is a kind of can be with the tile packs device of automatic detection ceramic tile flatness |
| CN108319045A (en) * | 2018-04-01 | 2018-07-24 | 苏州梅克兰检测服务有限公司 | A kind of liquid crystal display non-destructive testing device |
-
2015
- 2015-11-25 CN CN201520955900.1U patent/CN205317238U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106066366A (en) * | 2016-06-30 | 2016-11-02 | 江苏捷帝机器人股份有限公司 | A kind of efficiently alloy joint detects spheroidization device and method of work thereof automatically |
| CN106066366B (en) * | 2016-06-30 | 2018-12-21 | 江苏捷帝机器人股份有限公司 | Spheroidization device and its working method are detected in a kind of efficient alloy joint automatically |
| CN106679566A (en) * | 2017-01-19 | 2017-05-17 | 佛山职业技术学院 | Quick detector of large format tiles |
| CN106767419A (en) * | 2017-01-19 | 2017-05-31 | 佛山职业技术学院 | A kind of significantly furring tile method for quick based on optical detection |
| CN106742195A (en) * | 2017-03-10 | 2017-05-31 | 胡珂 | A kind of clean type can be with the tile packs device of automatic detection ceramic tile flatness |
| CN106742382A (en) * | 2017-03-10 | 2017-05-31 | 胡珂 | It is a kind of can be with the tile packs device of automatic detection ceramic tile flatness |
| CN108319045A (en) * | 2018-04-01 | 2018-07-24 | 苏州梅克兰检测服务有限公司 | A kind of liquid crystal display non-destructive testing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160603 Address after: 528000 Guangdong Province, Foshan city Chancheng District Patriotic Road No. 69 Patentee after: Fang Ning Address before: 528500 Guangdong Province Yang He Zhen Xia Sha Cun Foshan Gaoming District No. 85 Patentee before: Yan Bojian |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160804 Address after: 528500 Guangdong Province Yang He Zhen Xia Sha Cun Foshan Gaoming District No. 85 Patentee after: Yan Bojian Address before: 528000 Guangdong Province, Foshan city Chancheng District Patriotic Road No. 69 Patentee before: Fang Ning |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160615 Termination date: 20161125 |
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| CF01 | Termination of patent right due to non-payment of annual fee |