CN205313314U - Coking waste water treatment system - Google Patents
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Abstract
本实用新型公开了一种焦化废水处理系统,该系统包括依次设置的气能絮凝装置、至少一个多元催化氧化装置和至少一个生化装置。本实用新型的优点在于:焦化废水中有机物成分复杂、且含有较高浓度难生物降解有机物,单纯通过生化工艺不能使之降解,从而造成出水COD超标;焦化废水中含有较大量生物毒性物质,该类物质不仅不可生物降解,反而会对微生物造成抑制,影响微生物正常处理效果;除有机污染物外,焦化废水中还含有高浓度氨氮和总氮,对生物处理工艺正常运行也会产生影响。
The utility model discloses a coking wastewater treatment system, which comprises a gas energy flocculation device, at least one multi-element catalytic oxidation device and at least one biochemical device arranged in sequence. The utility model has the advantages that: coking wastewater has complex organic components and contains relatively high concentrations of refractory organics, which cannot be degraded simply by biochemical processes, resulting in excessive COD in the effluent; coking wastewater contains a large amount of biologically toxic substances. Such substances are not only non-biodegradable, but will inhibit microorganisms and affect the normal treatment effect of microorganisms; in addition to organic pollutants, coking wastewater also contains high concentrations of ammonia nitrogen and total nitrogen, which will also affect the normal operation of biological treatment processes.
Description
技术领域 technical field
本实用新型涉及一种焦化废水处理系统,属于环境工程领域。 The utility model relates to a coking wastewater treatment system, which belongs to the field of environmental engineering.
背景技术 Background technique
焦化废水是原煤高温干馏、煤气净化和化学产品回收精制等过程产生的一种有毒有害、高浓度难降解有机废水,主要含有酚类化合物、脂肪族化合物、杂环化合物、多环芳烃、氨氮、硫化物、氰化物、硫氰化物等污染物。此前,焦化废水处理主要由除油、脱酚、蒸氨、生化等工艺组成,以去除废水中大部分有机污染物和氨氮。现今,随着《炼焦化学工业污染物排放标准》(GB16171-2012代替GB16171-1996)的实施,对焦化废水中CODcr、NH3-N、T-N、氰化物、多环芳烃、苯并(a)芘等污染物的去除提出了更严格的要求。 Coking wastewater is a kind of toxic, harmful, high-concentration and refractory organic wastewater produced by high-temperature dry distillation of raw coal, gas purification and chemical product recovery and refining. It mainly contains phenolic compounds, aliphatic compounds, heterocyclic compounds, polycyclic aromatic hydrocarbons, ammonia nitrogen, Sulfide, cyanide, sulfur cyanide and other pollutants. Previously, coking wastewater treatment mainly consisted of processes such as oil removal, phenol removal, ammonia distillation, and biochemistry to remove most of the organic pollutants and ammonia nitrogen in the wastewater. Nowadays, with the implementation of the "Discharge Standards for Pollutants in the Coking Chemical Industry" (GB16171-2012 instead of GB16171-1996), COD cr , NH 3 -N, TN, cyanide, polycyclic aromatic hydrocarbons, benzo(a ) Removal of pollutants such as pyrene puts forward stricter requirements.
焦化废水达标处理是业内公认的难题,至今尚未有一套行之有效的标准工艺。将其处理过程分为“前处理、生物处理、深度处理”三个工艺段,描述国内目前处理技术现状和水平如下: The up-to-standard treatment of coking wastewater is a recognized problem in the industry, and there is no effective standard process so far. The treatment process is divided into three process sections of "pre-treatment, biological treatment, and advanced treatment", and the current domestic treatment technology status and level are described as follows:
(1)前处理:焦化废水在废水站内的前处理包括重力隔油、均质均量、气浮除油等设施。当废水中含高浓度氰化物时需在前处理中采用铁盐沉淀法去除。气浮通常采用三相涡流混合器凹气浮或溶气气浮。 (1) Pre-treatment: The pre-treatment of coking wastewater in the wastewater station includes facilities such as gravity oil separation, homogenization and equalization, air flotation and oil removal. When the wastewater contains a high concentration of cyanide, it needs to be removed by iron salt precipitation in the pretreatment. Air flotation usually adopts three-phase vortex mixer concave air flotation or dissolved air flotation.
(2)生物处理:生物处理包括反硝化、硝化、COD降解、脱氰等功能,工艺形式包括A/O、A/A/O、O/A/O等。生物强化处理技术有投加特效菌种、投加生物酶、安装特殊生物填料、或采用膜生物反应器技术(MBR)等。 (2) Biological treatment: Biological treatment includes functions such as denitrification, nitrification, COD degradation, and decyanation, and the process forms include A/O, A/A/O, O/A/O, etc. Bio-augmentation treatment technologies include adding special-effect bacteria, adding biological enzymes, installing special biological fillers, or using membrane bioreactor technology (MBR), etc.
(3)深度处理:最常见的是投加特效药剂、高级化学氧化和膜分离技术。特效药剂包括混凝、絮凝、氧化、吸附等一种或多种功能。高级化学氧化以Fenton和臭氧催化氧化最为常见。膜技术一般采用纳滤或反渗透。此外,深度处理也有采用电絮凝、电解氧化等电化学技术。 (3) Advanced treatment: the most common ones are the addition of specific agents, advanced chemical oxidation and membrane separation technology. The specific agent includes one or more functions such as coagulation, flocculation, oxidation and adsorption. The most common advanced chemical oxidation is Fenton and ozone catalytic oxidation. Membrane technology generally uses nanofiltration or reverse osmosis. In addition, advanced treatment also uses electrochemical technologies such as electrocoagulation and electrolytic oxidation.
上述三个处理阶段各阶段出水水质大致如下: The effluent water quality of each stage of the above three treatment stages is roughly as follows:
表1焦化废水各处理阶段水质情况 Table 1 Water quality in each treatment stage of coking wastewater
在生物处理工艺段,常见问题包括硝化功能不稳定和产生大量生物泡沫: In the biological treatment process, common problems include unstable nitrification and the generation of large amounts of biofoam:
(1)焦化废水中含有酚、氰化物、硫氰化物及其他大量生物毒性物质,该类物质在特定浓度时会对硝化细菌产生抑制作用,导致生物处理出水NH3-N指标波动较大;且因硝化细菌生长速率较慢,一旦受到抑制,恢复至正常功能所需的时间较长。 (1) Coking wastewater contains phenol, cyanide, thiocyanide and other large amounts of biologically toxic substances, which can inhibit nitrifying bacteria at a specific concentration, resulting in large fluctuations in the NH 3 -N index of biologically treated effluent; And because the growth rate of nitrifying bacteria is slow, once it is inhibited, it takes a long time to return to normal function.
(2)焦化废水生化处理(特别是活性污泥法)时产生大量泡沫,必须采用消泡剂或工业水进行消泡。采用上述消泡措施时,前者费用昂贵;后者会造成生物处理出水量大幅升高(升高幅度最高可达100%),尽管出水污染物浓度降低但总量去除率不高。 (2) A large amount of foam is generated during biochemical treatment of coking wastewater (especially activated sludge method), and defoaming agent or industrial water must be used for defoaming. When the above-mentioned defoaming measures are adopted, the former is expensive; the latter will cause a substantial increase in the biological treatment effluent (up to 100%). Although the concentration of effluent pollutants is reduced, the total removal rate is not high.
在深度处理工艺段,各技术存在的问题如下表所示: In the advanced treatment process segment, the problems existing in each technology are shown in the following table:
表2焦化废水深度处理技术存在问题 Table 2 Problems in coking wastewater advanced treatment technology
根据《炼焦化学工业污染物排放标准》(GB16171-2012),焦化废水处理至直接排放的主要污染物限值为:CODcr<80mg/L、NH3-N<10mg/L、T-N<20mg/L。根据目前焦化废水处理实际情况来看,仅仅通过强化生物处理,或者单纯依靠特效药剂、化学氧化等深度处理手段,均很难满足新标准的排放要求。此外,标准中要求的吨焦排水量减少,意味着目前经常采取的加入大量工业水稀释使焦化废水处理达标的手段将不再可行,且今后会越来越多地考虑将焦化废水进行回用甚至零排放。 According to the "Coking Chemical Industry Pollutant Discharge Standard" (GB16171-2012), the main pollutant limits for coking wastewater treatment to direct discharge are: COD cr <80mg/L, NH 3 -N<10mg/L, TN<20mg/L L. According to the current actual situation of coking wastewater treatment, it is difficult to meet the discharge requirements of the new standard only through enhanced biological treatment, or relying solely on advanced treatment methods such as special agents and chemical oxidation. In addition, the reduction in water discharge per ton of coke required in the standard means that the current method of adding a large amount of industrial water to dilute coking wastewater to meet the standard will no longer be feasible, and more and more consideration will be given to reusing coking wastewater or even zero emission.
对目前国内焦化废水处理普遍难以达标的原因分析如下: The reasons why domestic coking wastewater treatment is generally difficult to meet the standard are analyzed as follows:
(1)焦化废水中有机物成分复杂、且含有较高浓度难生物降解有机物,单纯通过生化工艺不能使之降解,从而造成出水COD超标; (1) The organic matter in the coking wastewater is complex and contains a high concentration of refractory organic matter, which cannot be degraded through biochemical processes alone, resulting in excessive COD in the effluent;
(2)焦化废水中含有较大量生物毒性物质,该类物质不仅不可生物降解,反而会对微生物造成抑制,影响微生物正常处理效果; (2) Coking wastewater contains a large amount of biologically toxic substances, which are not only non-biodegradable, but will inhibit microorganisms and affect the normal treatment effect of microorganisms;
(3)除有机污染物外,焦化废水中还含有高浓度氨氮和总氮,对生物处理工艺正常运行也会产生影响。 (3) In addition to organic pollutants, coking wastewater also contains high concentrations of ammonia nitrogen and total nitrogen, which will also affect the normal operation of the biological treatment process.
实用新型内容 Utility model content
本实用新型目的是提供一种焦化废水处理系统,以解决现有技术中所存在的上述问题。 The purpose of the utility model is to provide a coking wastewater treatment system to solve the above-mentioned problems in the prior art.
为了实现上述目的,本实用新型的技术方案如下: In order to achieve the above object, the technical scheme of the utility model is as follows:
一种焦化废水处理系统,其包括依次设置的气能絮凝装置、至少一个多元催化氧化装置和至少一个生化装置。 A coking wastewater treatment system, which includes a gas energy flocculation device, at least one multi-component catalytic oxidation device and at least one biochemical device arranged in sequence.
作为优选方案,所述气能絮凝装置包括进水泵、三相涡流混合器一、空压机、三相涡流混合器二、三相涡流混合器三、三相涡流混合器四、絮体分离槽和刮渣机,所述三相涡流混合器一与进水泵相连通,所述三相涡流混合器二与三相涡流混合器一相连通,所述三相涡流混合器三和三相涡流混合器二相连通,所述相涡流混合器四和三相涡流混合器三相连通,所述絮体分离槽内设有竖直方向的隔板和水平方向的穿孔集水板,所述隔板将絮体分离槽内分成絮体成长区和絮体分离区,所述穿孔集水板设置于絮体分离区下部的清水区,所述三相涡流混合器四与絮体成长区相连通,所述刮渣机设置于絮体分离槽的口部。 As a preferred solution, the gas energy flocculation device includes a water inlet pump, a three-phase vortex mixer 1, an air compressor, a three-phase vortex mixer 2, a three-phase vortex mixer 3, a three-phase vortex mixer 4, and a floc separation tank and the slag scraper, the three-phase vortex mixer one is connected with the water inlet pump, the three-phase vortex mixer two is connected with the three-phase vortex mixer one, and the three-phase vortex mixer three and the three-phase vortex mix The second phase of the vortex mixer is connected, and the fourth phase vortex mixer is connected with the three phase vortex mixer. The floc separation tank is provided with a vertical partition and a horizontal perforated water collection plate. The partition The floc separation tank is divided into a floc growth zone and a floc separation zone, the perforated water collecting plate is arranged in the clear water zone at the lower part of the floc separation zone, and the three-phase vortex mixer 4 is connected with the floc growth zone, The slag scraper is arranged at the mouth of the floc separation tank.
该气能絮凝装置采用三相涡流混合器作为核心部件,一步完成药剂分子拉伸提效、混凝絮凝搅拌(污染物捕集)、絮体形成、气泡晶核生成和超轻中空化絮体形成的所有步骤。从而利用精确少量的化学药剂,充分捕集水中污染物;同时形成比重极轻的中空絮体,浮升至池体表面被刮除。 The air energy flocculation device uses a three-phase vortex mixer as the core component, and can complete the stretching and efficiency improvement of pharmaceutical molecules, coagulation and flocculation stirring (pollutant capture), floc formation, bubble crystal nucleus generation and ultra-light hollow flocs in one step. All steps of formation. In this way, the pollutants in the water are fully captured by using a small amount of precise chemical agents; at the same time, hollow flocs with extremely light specific gravity are formed, which float to the surface of the pool body and are scraped off.
气能絮凝技术与传统气浮技术的本质区别在于气泡与絮体的接触形式不同:后者采用简单的“气泡与絮体接触附着”,气泡易于与絮体发生脱附;而前者采用“絮体气泡生长技术”——气泡在絮体内部和周边生成晶核生长,两者成为有机一体。 The essential difference between air energy flocculation technology and traditional air flotation technology lies in the different contact forms between bubbles and flocs: the latter adopts simple "bubbles and flocs contact attachment", and the bubbles are easy to desorb with flocs; while the former uses "flocculation Bubble growth technology" - the bubbles generate crystal nuclei and grow inside and around the floc, and the two become an organic whole.
作为优选方案,所述三相涡流混合器二还与一空压机相连通。 As a preferred solution, the second three-phase vortex mixer is also connected with an air compressor.
作为优选方案,所述气能絮凝装置还包括渣槽和浮渣输送泵。 As a preferred solution, the gas energy flocculation device further includes a slag tank and a scum delivery pump.
作为优选方案,所述多元催化氧化装置包括多元催化氧化反应槽,所述多元催化氧化反应槽内由下到上依次设有空气扩散装置和催化剂承托滤板,所述催化剂承托滤板上垂直设有两块阴极板和一块阳极板,所述阳极板设置于两块所述阴极板之间,多元催化氧化反应槽的口部设有布水槽,所述布水槽的一端与进水泵相连通,布水槽的另一端同时与一个回流阀和一个出水阀相连通,所述回流阀和出水阀由一个循环泵控制。 As a preferred solution, the multi-component catalytic oxidation device includes a multi-component catalytic oxidation reaction tank, and the multi-component catalytic oxidation reaction tank is sequentially provided with an air diffusion device and a catalyst support filter plate from bottom to top, and the catalyst support filter plate is Two cathode plates and one anode plate are vertically arranged, and the anode plate is arranged between the two cathode plates. The mouth of the multi-component catalytic oxidation reaction tank is provided with a water distribution tank, and one end of the water distribution tank is connected to the water inlet pump. The other end of the water distribution tank is connected with a backflow valve and a water outlet valve at the same time, and the backflow valve and the water outlet valve are controlled by a circulating pump.
多元催化氧化技术是结合高级氧化技术和高级催化技术、电控技术和相应固体催化剂的研究,综合采用钛基涂层电极、固定复合催化剂及脱附技术研制开发的新型水处理设备。其工作原理描述如下:在常温常压条件下,通过直流电源在特殊涂层电极之间形成电磁场,并通过电极间填充的固体复合催化剂形成多元电极效应,在氧气、催化剂的协同作用下,高效快速地促进羟基自由基(·OH)的生成。·OH具有极强的氧化能力,利用其极高的氧化电极电位,容易进攻有机物分子的高电子云密度点,无选择地把高浓度难生物降解的有机污染物破环断链,氧化成CO2、H2O或简单的有机物。 Multi-component catalytic oxidation technology is a new type of water treatment equipment developed by combining advanced oxidation technology and advanced catalytic technology, electrical control technology and corresponding solid catalyst research, comprehensively using titanium-based coating electrodes, fixed composite catalysts and desorption technology. Its working principle is described as follows: Under normal temperature and pressure conditions, an electromagnetic field is formed between special coating electrodes through a DC power supply, and a multi-electrode effect is formed through a solid composite catalyst filled between the electrodes. Rapidly promotes the generation of hydroxyl radicals (·OH). OH has a strong oxidizing ability. Using its extremely high oxidation electrode potential, it is easy to attack the high electron cloud density points of organic molecules, and non-selectively break the chain of high-concentration and difficult-to-biodegradable organic pollutants, and oxidize them into CO2 , H2O, or simple organics.
作为优选方案,所述生化装置包括:缺氧池、好氧池、鼓风机、硝化液回流泵、微孔曝气管、沉淀池和刮泥机,所述好氧池设置于缺氧池和沉淀池之间,并与缺氧池相连通,所述好氧池内装有生物填料,所述微孔曝气管设置于好氧池的底部,所述鼓风机与微孔曝气管相连通,所述硝化回流泵连通于好氧池和缺氧池之间,所述沉淀池内设有刮泥机。 As a preferred solution, the biochemical device includes: anoxic tank, aerobic tank, blower, nitrification liquid return pump, microporous aeration pipe, sedimentation tank and mud scraper, and the aerobic tank is arranged between the anoxic tank and the sedimentation tank. between the pools and communicate with the anoxic pool, the aerobic pool is equipped with biological filler, the microporous aeration tube is arranged at the bottom of the aerobic pool, the blower is connected with the microporous aeration tube, the The nitrification return pump is connected between the aerobic tank and the anoxic tank, and a mud scraper is installed in the sedimentation tank.
因此,本实用新型与现有技术相比,具有以下优点: Therefore, compared with the prior art, the utility model has the following advantages:
(1)采用气能絮凝技术作为焦化废水前处理,气能絮凝独有的三相涡流混合器流三相混合技术可以最大限度地利用化学药剂、充分捕捉细小污染颗粒及胶体,对焦化废水浊度去除率高,能有效保障后续多元催化氧化和生化的进水水质要求。 (1) Air energy flocculation technology is used as the pretreatment of coking wastewater. The unique three-phase vortex mixer flow three-phase mixing technology of air energy flocculation can maximize the use of chemicals, fully capture fine pollution particles and colloids, and make coking wastewater turbid. The removal rate is high, which can effectively guarantee the influent water quality requirements of subsequent multi-component catalytic oxidation and biochemistry.
(2)多元催化氧化技术能以较低的能耗产生强氧化剂羟基自由基[·OH],相比其它高级氧化技术,反应条件温和、反应过程无需使用任何化学药剂、且不产生污泥或浓缩液。 (2) Multi-element catalytic oxidation technology can generate strong oxidant hydroxyl radical [ OH] with lower energy consumption. Compared with other advanced oxidation technologies, the reaction conditions are mild, no chemicals are used in the reaction process, and no sludge or Concentrate.
(3)采用气能絮凝和多元催化氧化进行焦化废水生化前处理,能有效降低废水生物毒性、降低生化处理负荷、并提高废水可生化性,使后续生化处理变得简单高效。 (3) The biochemical pretreatment of coking wastewater by gas energy flocculation and multi-component catalytic oxidation can effectively reduce the biological toxicity of wastewater, reduce the load of biochemical treatment, and improve the biodegradability of wastewater, making the subsequent biochemical treatment simple and efficient.
(4)采用多元催化氧化作为生化前处理后,生化装置曝气池表面泡沫量相比生化装置直接处理焦化废水要大幅减少甚至基本没有泡沫,无需采取任何消泡措施。 (4) After multi-component catalytic oxidation is used as biochemical pretreatment, the amount of foam on the surface of the aeration tank of the biochemical device is greatly reduced compared with the direct treatment of coking wastewater by the biochemical device, or there is basically no foam, and no defoaming measures are required.
(5)工业性试验表明,采用本技术路线对焦化废水进行处理,出水CODcr、NH3-N和T-N分别小于80mg/L、10mg/L和20mg/L,满足《炼焦化学工业污染物排放标准》(GB16171-2012)的要求。 (5) Industrial tests have shown that the COD cr , NH 3 -N and TN in the effluent are less than 80mg/L, 10mg/L and 20mg/L respectively, which meets the requirements of the Pollutant Discharge of Coking Chemical Industry Standard" (GB16171-2012) requirements.
附图说明 Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显: Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型的工艺路线图; Fig. 1 is a process roadmap of the present utility model;
图2为本实用新型中的三相涡流混合器的结构示意图; Fig. 2 is the structural representation of three-phase vortex mixer in the utility model;
图3为本实用新型中多元催化氧化装置的结构示意图; Fig. 3 is the structural representation of multi-element catalytic oxidation device in the utility model;
图4为本实用新型中的生化装置的结构示意图; Fig. 4 is the structural representation of the biochemical device in the utility model;
图中:101、气能装置进水泵;102、空压机;103、三相涡流混合器一;104、三相涡流混合器二;105、三相涡流混合器三;106、三相涡流混合器四;107、絮体成长区;108、隔板;109、絮体分离槽;110、穿孔集水板;111、气能装置刮渣机;112、渣槽;113、浮渣输送泵;201;氧化槽进水泵;202、多元催化氧化反应槽;203、空气扩散装置;204、循环泵;205、催化剂承托滤板;206、复合催化剂;207、阴极板;208、阳极板;209、布水槽;210、直流电源;211、回流阀;212、出水阀;301、缺氧池;302、好氧池;303、鼓风机;304、硝化液回流泵;305、生物填料;306、微孔曝气管;307、沉淀池;308、沉淀池刮泥机;309、污泥泵。 In the figure: 101, air energy device inlet pump; 102, air compressor; 103, three-phase vortex mixer one; 104, three-phase vortex mixer two; 105, three-phase vortex mixer three; 106, three-phase vortex mixer Device four; 107, floc growth area; 108, clapboard; 109, floc separation tank; 110, perforated water collection plate; 111, air energy device slag scraper; 112, slag tank; 113, scum delivery pump; 201. Oxidation tank inlet pump; 202. Multi-component catalytic oxidation reaction tank; 203. Air diffusion device; 204. Circulation pump; 205. Catalyst supporting filter plate; 206. Composite catalyst; 207. Cathode plate; 208. Anode plate; 209 , distribution tank; 210, DC power supply; 211, return valve; 212, outlet valve; 301, anoxic pool; 302, aerobic pool; 303, blower; 304, nitrifying liquid return pump; Hole aeration pipe; 307, sedimentation tank; 308, mud scraper for sedimentation tank; 309, sludge pump.
具体实施方式 detailed description
下面结合具体实施例对本实用新型进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本实用新型,但不以任何形式限制本实用新型。应当指出的是,对本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进。这些都属于本实用新型的保护范围。 The utility model is described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present utility model. These all belong to the protection domain of the present utility model.
一种焦化废水处理系统,其包括依次设置的气能絮凝装置、至少一个多元催化氧化装置和至少一个生化装置,本实施方式中,多元催化氧化装置的数量为两个,生化装置的数量也为两个。 A coking wastewater treatment system, which includes gas energy flocculation devices, at least one multi-component catalytic oxidation device and at least one biochemical device arranged in sequence. In this embodiment, the number of multi-component catalytic oxidation devices is two, and the number of biochemical devices is also two.
气能絮凝装置的结构如图2所示,包括气能装置进水泵101、三相涡流混合器一103、空压机102、三相涡流混合器二104、三相涡流混合器三105、三相涡流混合器四106,絮体分离槽109和气能装置刮渣机111,三相涡流混合器一103与气能装置进水泵101相连通,三相涡流混合器二104与三相涡流混合器一103相连通,三相涡流混合器三105和三相涡流混合器二104相连通,三相涡流混合器四106和三相涡流混合器三105相连通,絮体分离槽109内设有竖直方向的隔板108和水平方向的穿孔集水板110,隔板108将絮体分离槽109内分成絮体成长区107和絮体分离区,穿孔集水板110设置于絮体分离区,三相涡流混合器四106与絮体成长区107相连通,气能装置刮渣机111设置于絮体分离槽109的口部,气能装置刮渣机刮出来的废渣送入渣槽112内,渣槽112的底部与一浮渣输送泵113相连通,浮渣输送泵113将渣槽112内的废渣排走。三相涡流混合器二104还与空压机102相连通。 The structure of the air energy flocculation device is shown in Figure 2, including the air energy device inlet pump 101, three-phase vortex mixer one 103, air compressor 102, three-phase vortex mixer two 104, three-phase vortex mixer three 105, three-phase vortex mixer three Phase vortex mixer four 106, floc separation tank 109 and air energy device slag scraper 111, three-phase vortex mixer one 103 communicates with air energy device inlet pump 101, three-phase vortex mixer two 104 and three-phase vortex mixer One 103 is connected, the three-phase vortex mixer 105 is connected with the three-phase vortex mixer two 104, the three-phase vortex mixer four 106 is connected with the three-phase vortex mixer 105, and the floc separation tank 109 is provided with a vertical The dividing plate 108 in the vertical direction and the perforated water collecting plate 110 in the horizontal direction, the dividing plate 108 divides the floc separation tank 109 into a floc growth zone 107 and a floc separation zone, and the perforated water collecting plate 110 is arranged in the floc separation zone, The three-phase vortex mixer 106 is connected with the floc growth area 107, and the air energy device slag scraper 111 is installed at the mouth of the floc separation tank 109, and the waste slag scraped by the air energy device slag scraper is sent into the slag tank 112 , The bottom of the slag tank 112 communicates with a scum delivery pump 113, and the scum delivery pump 113 drains the waste slag in the slag tank 112 away. The second three-phase vortex mixer 104 is also in communication with the air compressor 102 .
该气能絮凝装置采用三相涡流混合器作为核心部件,一步完成药剂分子拉伸提效、混凝絮凝搅拌(污染物捕集)、絮体形成、气泡晶核生成和超轻中空化絮体形成的所有步骤。从而利用精确少量的化学药剂,充分捕集水中污染物;同时形成比重极轻的中空絮体,浮升至池体表面被刮除。 The air energy flocculation device uses a three-phase vortex mixer as the core component, and can complete the stretching and efficiency improvement of pharmaceutical molecules, coagulation and flocculation stirring (pollutant capture), floc formation, bubble crystal nucleus generation and ultra-light hollow flocs in one step. All steps of formation. In this way, the pollutants in the water are fully captured by using a small amount of precise chemical agents; at the same time, hollow flocs with extremely light specific gravity are formed, which float to the surface of the pool body and are scraped off.
气能絮凝技术与传统气浮技术的本质区别在于气泡与絮体的接触形式不同:后者采用简单的“气泡与絮体接触附着”,气泡易于与絮体发生脱附;而前者采用“絮体气泡生长技术”——气泡在絮体内部和周边生成晶核生长,两者成为有机一体。 The essential difference between air energy flocculation technology and traditional air flotation technology lies in the different contact forms between bubbles and flocs: the latter adopts simple "bubbles and flocs contact attachment", and the bubbles are easy to desorb with flocs; while the former uses "flocculation Bubble growth technology" - the bubbles generate crystal nuclei and grow inside and around the floc, and the two become an organic whole.
多元催化氧化装置的结构如图3所示包括多元催化氧化反应槽202,多元催化氧化反应槽202内由下到上依次设有空气扩散装置203和催化剂承托滤板205,催化剂承托滤板205上垂直设有两块阴极板207和一块阳极板208,阳极板208设置于两块阴极板207之间,多元催化氧化反应槽202的口部设有布水槽209,布水槽209的一端与氧化槽进水泵201相连通,布水槽209的另一端同时与一个回流阀211和一个出水阀212相连通,回流阀211和出水阀212由一个循环泵204控制。使用时,会将两块阴极板207与直流电源210的负极电连接,将一块阳极板208与直流电源210的正极电连接,并在催化剂承托滤板205上铺装复合催化剂206。 The structure of multi-element catalytic oxidation device comprises multi-element catalytic oxidation reaction tank 202 as shown in Figure 3, and multi-element catalytic oxidation reaction tank 202 is provided with air diffusion device 203 and catalyst support filter plate 205 successively from bottom to top, catalyst support filter plate Two cathode plates 207 and an anode plate 208 are vertically arranged on the 205, the anode plate 208 is arranged between the two cathode plates 207, the mouth of the multi-component catalytic oxidation reaction tank 202 is provided with a water distribution tank 209, and one end of the water distribution tank 209 is connected to the The oxidation tank inlet pump 201 is connected, and the other end of the water distribution tank 209 is connected with a backflow valve 211 and a water outlet valve 212 at the same time, and the backflow valve 211 and the water outlet valve 212 are controlled by a circulation pump 204 . During use, two cathode plates 207 are electrically connected to the negative pole of the DC power supply 210 , one anode plate 208 is electrically connected to the positive pole of the DC power supply 210 , and the composite catalyst 206 is paved on the catalyst supporting filter plate 205 .
多元催化氧化技术是结合高级氧化技术和高级催化技术、电控技术和相应固体催化剂的研究,综合采用钛基涂层电极、固定复合催化剂及脱附技术研制开发的新型水处理设备。其工作原理描述如下:在常温常压条件下,通过直流电源在特殊涂层电极之间形成电磁场,并通过电极间填充的固体复合催化剂形成多元电极效应,在氧气、催化剂的协同作用下,高效快速地促进羟基自由基(·OH)的生成。·OH具有极强的氧化能力,利用其极高的氧化电极电位,容易进攻有机物分子的高电子云密度点,无选择地把高浓度难生物降解的有机污染物破环断链,氧化成CO2、H2O或简单的有机物。 Multi-component catalytic oxidation technology is a new type of water treatment equipment developed by combining advanced oxidation technology and advanced catalytic technology, electrical control technology and corresponding solid catalyst research, comprehensively using titanium-based coating electrodes, fixed composite catalysts and desorption technology. Its working principle is described as follows: Under normal temperature and pressure conditions, an electromagnetic field is formed between special coating electrodes through a DC power supply, and a multi-electrode effect is formed through a solid composite catalyst filled between the electrodes. Rapidly promotes the generation of hydroxyl radicals (·OH). OH has a strong oxidizing ability. Using its extremely high oxidation electrode potential, it is easy to attack the high electron cloud density points of organic molecules, and unselectively break the chain of high-concentration and difficult-to-biodegradable organic pollutants, and oxidize them into CO 2. H 2 O or simple organic matter.
生化装置的结构如图4所示,包括:缺氧池301、好氧池302、鼓风机303、硝化液回流泵304、微孔曝气管306、沉淀池307和沉淀池刮泥机308,好氧池302设置于缺氧池301和沉淀池307之间,并与缺氧池301相连通,好氧池302内装有生物填料305,微孔曝气管306设置于好氧池302的底部,鼓风机303与微孔曝气管306相连通,硝化回流泵304连通于好氧池302和缺氧池301之间,沉淀池刮泥机308设置于沉淀池307内,沉淀池刮泥机308与一污泥泵309相连通,污泥泵309可将沉淀池刮泥机308刮出的污泥排走。 The structure of the biochemical device is shown in Figure 4, including: anoxic tank 301, aerobic tank 302, blower 303, nitrification liquid return pump 304, microporous aeration pipe 306, sedimentation tank 307 and sedimentation tank mud scraper 308, good Oxygen tank 302 is arranged between anoxic tank 301 and sedimentation tank 307, and communicates with anoxic tank 301, and biological filler 305 is housed in aerobic tank 302, and microporous aeration pipe 306 is arranged at the bottom of aerobic tank 302, Blower 303 is connected with microporous aeration pipe 306, nitrification return pump 304 is connected between aerobic tank 302 and anoxic tank 301, sedimentation tank scraper 308 is arranged in sedimentation tank 307, sedimentation tank scraper 308 and A sludge pump 309 is connected, and the sludge pump 309 can discharge the sludge scraped by the sludge scraper 308 in the sedimentation tank.
一种焦化废水处理系统,其包括依次设置的气能絮凝装置、至少一个多元催化氧化装置和至少一个生化装置。 A coking wastewater treatment system, which includes a gas energy flocculation device, at least one multi-component catalytic oxidation device and at least one biochemical device arranged in sequence.
作为优选方案,所述气能絮凝装置包括进水泵、三相涡流混合器一、空压机、三相涡流混合器二、三相涡流混合器四、絮体分离槽和刮渣机,所述三相涡流混合器一与进水泵相连通,所述三相涡流混合器二与三相涡流混合器一相连通,所述三相涡流混合器三和三相涡流混合器二相连通,所述三相涡流混合器四和三相涡流混合器三相连通,所述絮体分离槽内设有竖直方向的隔板和水平方向的穿孔集水板,所述隔板将絮体分离槽内分成絮体成长区和絮体分离区,所述穿孔集水板设置于絮体分离区下部的清水区,所述三相涡流混合器四与絮体成长区相连通,所述刮渣机设置于絮体分离槽的口部。 As a preferred solution, the gas energy flocculation device includes a water inlet pump, a three-phase vortex mixer one, an air compressor, a three-phase vortex mixer two, a three-phase vortex mixer four, a floc separation tank and a slag scraper. The first three-phase vortex mixer is connected to the water inlet pump, the second three-phase vortex mixer is connected to the first three-phase vortex mixer, the third three-phase vortex mixer is connected to the second three-phase vortex mixer, and the three-phase vortex mixer two is connected to each other. The three-phase vortex mixer and the three-phase vortex mixer are connected in three phases, and the floc separation tank is provided with a vertical partition and a horizontal perforated water collecting plate, and the partition separates the floc separation tank. Divided into a floc growth zone and a floc separation zone, the perforated water collecting plate is set in the clear water zone at the lower part of the floc separation zone, the three-phase vortex mixer 4 is connected with the floc growth zone, and the slag scraper is set At the mouth of the floc separation tank.
该气能絮凝装置采用三相涡流混合器作为核心部件,一步完成药剂分子拉伸提效、混凝絮凝搅拌(污染物捕集)、絮体形成、气泡晶核生成和超轻中空化絮体形成的所有步骤。从而利用精确少量的化学药剂,充分捕集水中污染物;同时形成比重极轻的中空絮体,浮升至池体表面被刮除。 The air energy flocculation device uses a three-phase vortex mixer as the core component, and can complete the stretching and efficiency improvement of pharmaceutical molecules, coagulation and flocculation stirring (pollutant capture), floc formation, bubble crystal nucleus generation and ultra-light hollow flocs in one step. All steps of formation. In this way, the pollutants in the water are fully captured by using a small amount of precise chemical agents; at the same time, hollow flocs with extremely light specific gravity are formed, which float to the surface of the pool body and are scraped off.
气能絮凝技术与传统气浮技术的本质区别在于气泡与絮体的接触形式不同:后者采用简单的“气泡与絮体接触附着”,气泡易于与絮体发生脱附;而前者采用“絮体气泡生长技术”——气泡在絮体内部和周边生成晶核生长,两者成为有机一体。 The essential difference between air energy flocculation technology and traditional air flotation technology lies in the different contact forms between bubbles and flocs: the latter adopts simple "bubbles and flocs contact attachment", and the bubbles are easy to desorb with flocs; while the former uses "flocculation Bubble growth technology" - the bubbles generate crystal nuclei and grow inside and around the floc, and the two become an organic whole.
作为优选方案,所述三相涡流混合器二还与一空压机相连通。 As a preferred solution, the second three-phase vortex mixer is also connected with an air compressor.
作为优选方案,所述气能絮凝装置还包括渣槽和浮渣输送泵。 As a preferred solution, the gas energy flocculation device further includes a slag tank and a scum delivery pump.
作为优选方案,所述多元催化氧化装置包括多元催化氧化反应槽,所述多元催化氧化反应槽内由下到上依次设有空气扩散装置和催化剂承托滤板,所述催化剂承托滤板上垂直设有两块阴极板和一块阳极板,所述阳极板设置于两块所述阴极板之间,多元催化氧化反应槽的口部设有布水槽,所述布水槽的一端与进水泵相连通,布水槽的另一端同时与一个回流阀和一个出水阀相连通,所述回流阀和出水阀由一个循环泵控制。 As a preferred solution, the multi-component catalytic oxidation device includes a multi-component catalytic oxidation reaction tank, and the multi-component catalytic oxidation reaction tank is sequentially provided with an air diffusion device and a catalyst support filter plate from bottom to top, and the catalyst support filter plate is Two cathode plates and one anode plate are vertically arranged, and the anode plate is arranged between the two cathode plates. The mouth of the multi-component catalytic oxidation reaction tank is provided with a water distribution tank, and one end of the water distribution tank is connected to the water inlet pump. The other end of the water distribution tank is connected with a backflow valve and a water outlet valve at the same time, and the backflow valve and the water outlet valve are controlled by a circulating pump.
多元催化氧化技术是结合高级氧化技术和高级催化技术、电控技术和相应固体催化剂的研究,综合采用钛基涂层电极、固定复合催化剂及脱附技术研制开发的新型水处理设备。其工作原理描述如下:在常温常压条件下,通过直流电源在特殊涂层电极之间形成电磁场,并通过电极间填充的固体复合催化剂形成多元电极效应,在氧气、催化剂的协同作用下,高效快速地促进羟基自由基(·OH)的生成。·OH具有极强的氧化能力,利用其极高的氧化电极电位,容易进攻有机物分子的高电子云密度点,无选择地把高浓度难生物降解的有机污染物破环断链,氧化成CO2、H2O或简单的有机物。 Multi-component catalytic oxidation technology is a new type of water treatment equipment developed by combining advanced oxidation technology and advanced catalytic technology, electrical control technology and corresponding solid catalyst research, comprehensively using titanium-based coating electrodes, fixed composite catalysts and desorption technology. Its working principle is described as follows: Under normal temperature and pressure conditions, an electromagnetic field is formed between special coating electrodes through a DC power supply, and a multi-electrode effect is formed through a solid composite catalyst filled between the electrodes. Rapidly promotes the generation of hydroxyl radicals (·OH). OH has a strong oxidizing ability. Using its extremely high oxidation electrode potential, it is easy to attack the high electron cloud density points of organic molecules, and unselectively break the chain of high-concentration and difficult-to-biodegradable organic pollutants, and oxidize them into CO 2. H 2 O or simple organic matter.
作为优选方案,所述生化装置包括:缺氧池、好氧池、鼓风机、硝化液回流泵、微孔曝气管、沉淀池和刮泥机,所述好氧池设置于缺氧池和沉淀池之间,并与缺氧池相连通,所述好氧池内装有生物填料,所述微孔曝气管设置于好氧池的底部,所述鼓风机与微孔曝气管相连通,所述硝化回流泵连通于好氧池和缺氧池之间,所述沉淀池内设有刮泥机。 As a preferred solution, the biochemical device includes: anoxic tank, aerobic tank, blower, nitrification liquid return pump, microporous aeration pipe, sedimentation tank and mud scraper, and the aerobic tank is arranged between the anoxic tank and the sedimentation tank. between the pools and communicate with the anoxic pool, the aerobic pool is equipped with biological filler, the microporous aeration tube is arranged at the bottom of the aerobic pool, the blower is connected with the microporous aeration tube, the The nitrification return pump is connected between the aerobic tank and the anoxic tank, and a mud scraper is installed in the sedimentation tank.
一种基于前述的焦化废水处理系统的焦化废水处理方法,包括气能絮凝前处理、一级多元催化氧化处理的步骤、一级生化处理的步骤、二级生化氧化的步骤,二级生化处理的步骤。 A coking wastewater treatment method based on the aforementioned coking wastewater treatment system, including gas energy flocculation pretreatment, a step of primary multi-component catalytic oxidation treatment, a step of primary biochemical treatment, a step of secondary biochemical oxidation, and a step of secondary biochemical treatment step.
焦化废水先经重力隔油池去除重油和浮油,再经气能絮凝装置去除乳化油,降低浊度,然后进入调节池均衡水质水量。 The coking wastewater first passes through the gravity grease trap to remove heavy oil and slick oil, then passes through the gas energy flocculation device to remove the emulsified oil and reduce the turbidity, and then enters the regulating pond to balance the water quality and quantity.
调节池中废水经泵提升入一级多元催化氧化装置,利用反应过程中生成的强氧化剂羟基自由基[·OH],对焦化废水中烯酮类、酚类、稠环芳烃类、含氮杂环类化合物(如喹啉、吲哚、吡啶、蒽、醌等)及硫化物、氰化物等毒性物质进行氧化,削减其生物毒性,并使难降解有机物开环断链,提高其可生化性。 The wastewater in the regulating tank is pumped into the first-stage multi-component catalytic oxidation device, and the strong oxidant hydroxyl radical [ OH] generated in the reaction process is used to detoxify ketenes, phenols, condensed-ring aromatic hydrocarbons, and nitrogen-containing impurities in the coking wastewater. Oxidation of cyclic compounds (such as quinoline, indole, pyridine, anthracene, quinone, etc.) .
一级多元催化氧化出水进入一级生化处理,一级生化采用A/O(缺氧/好氧)工艺,在缺氧段利用进水中的可同化碳源进行反硝化脱除总氮,同时大部分酚类物质被完全降解转化;在好氧段中,COD进一步氧化降解(大部分烯酮类物质被完全去除),NH3-N进行硝化反应,硝化液回流至缺氧段中。 The first-level multi-component catalytic oxidation effluent enters the first-level biochemical treatment. The first-level biochemical treatment adopts the A/O (anoxic/aerobic) process. In the anoxic section, the assimilable carbon source in the influent is used to denitrify the total nitrogen. Most of the phenolic substances are completely degraded and transformed; in the aerobic section, COD is further oxidized and degraded (most of the ketones are completely removed), NH 3 -N undergoes nitrification reaction, and the nitrification solution flows back into the anoxic section.
为满足T-N和COD的排放要求,设置第二级多元催化氧化工艺进行焦化废水深度处理:对废水中残余难降解有机物进行氧化,将其转化为可生物降解物质或直接去除;利用生成的可生物降解物质及补充的碳源在后续二级生化A/O(缺氧/好氧)工艺中进行反硝化脱除总氮。最终出水水质能达到新排放标准限值。 In order to meet the emission requirements of T-N and COD, a second-stage multi-component catalytic oxidation process is set up for advanced treatment of coking wastewater: oxidize the residual refractory organic matter in the waste water, convert it into biodegradable substances or directly remove them; use the generated biodegradable Degraded substances and supplemented carbon sources are denitrified to remove total nitrogen in the subsequent secondary biochemical A/O (anoxic/aerobic) process. The final effluent quality can reach the limit value of the new discharge standard.
当然,若一次多元催化氧化后或一次生化处理后的焦化废水的理化指标可以达到相应标准,可不对废水进行后续的多元催化氧化或生化处理。 Of course, if the physical and chemical indicators of the coking wastewater after one multi-component catalytic oxidation or one-time biochemical treatment can reach the corresponding standards, subsequent multi-component catalytic oxidation or biochemical treatment may not be performed on the wastewater.
作为优选方案,所述气能絮凝前处理具体包括如下操作: As a preferred solution, the gas energy flocculation pretreatment specifically includes the following operations:
在三相涡流混合器一、三相涡流混合器三和三相涡流混合器四中分别加入聚合氯化铝混凝剂、阳离子型高分子絮凝剂、阴离子型高分子絮凝剂,在三相涡流混合器二中通入压缩空气; In three-phase vortex mixer 1, three-phase vortex mixer 3 and three-phase vortex mixer 4, polyaluminum chloride coagulant, cationic polymer flocculant, and anionic polymer flocculant were respectively added. Compressed air is introduced into the mixer two;
三相混合器在高压下形成三相涡流混合器流,可完成药剂与污染物颗粒(固体)、水、气的三相混合。 The three-phase mixer forms a three-phase vortex mixer flow under high pressure, which can complete the three-phase mixing of medicament and pollutant particles (solid), water and gas.
将焦化废水输入三相涡流混合器一中,使焦化废水依次经过三相涡流混合器一、三相涡流混合器二、三相涡流混合器三和三相涡流混合器四的絮凝后,通入絮体分离槽的絮体成长区; Input the coking waste water into three-phase vortex mixer 1, make the coking waste water go through three-phase vortex mixer 1, three-phase vortex mixer 2, three-phase vortex mixer 3 and three-phase vortex mixer 4 successively after flocculation, then pass into The floc growth zone of the floc separation tank;
在所述絮体成长区形成的浮渣在絮体分离槽中被槽顶设置的刮渣机刮出,在絮体分离槽底部由穿孔集水板收集干净的清液排出,进入下一道处理工序。 The scum formed in the floc growth area is scraped off in the floc separation tank by the slag scraper installed on the top of the tank, and the clear liquid collected by the perforated water collecting plate at the bottom of the floc separation tank is discharged, and enters the next treatment process.
三相涡流混合器中逐渐形成的絮体在压力形态下为固液气三态混合物,在絮体成长区,压力释放为常压,絮体中的溶气释放长大,可将絮体中的水分挤出;气体和固体絮体形成多孔中空形态,含水率显著降低同时自身比重越来越轻,可以不借助外力自行上浮。 The flocs gradually formed in the three-phase vortex mixer are a solid-liquid-gas three-state mixture under pressure. In the floc growth zone, the pressure is released to normal pressure, and the dissolved gas in the flocs is released and grows up, which can dissociate the flocs. The water is squeezed out; the gas and solid flocs form a porous and hollow form, the water content is significantly reduced and its own specific gravity is getting lighter and lighter, and it can float by itself without external force.
絮体成长区形成的浮渣在絮体分离槽中被槽顶设置的刮渣机刮出至渣槽收集,并通过浮渣输送泵排至脱水装置;絮体分离槽底部设置穿孔集水隔板,收集干净的清液排出,进入下一道处理工序。 The scum formed in the floc growth area is scraped out in the floc separation tank by the slag scraper installed on the top of the tank, collected in the scum tank, and discharged to the dehydration device through the scum conveying pump; the bottom of the floc separation tank is equipped with a perforated water collection compartment plate, collect the clean supernatant and discharge it, and enter the next processing procedure.
气能絮凝处理聚合废水加药顺序及加药量数据如表2所示: The dosing order and dosing data of the polymerization wastewater treated by gas energy flocculation are shown in Table 2:
表2气能絮凝加药顺序及加药量 Table 2 Gas energy flocculation dosing sequence and dosing amount
表3三相涡流混合器工作压力 Table 3 Working pressure of three-phase vortex mixer
气能絮凝处理焦化废水效果 Effect of gas energy flocculation treatment on coking wastewater
气能絮凝对焦化废水浊度和色度的去除效果明显,同时,气能絮凝对焦化废水CODcr也有一定去除:对在进水CODcr约1800mg/L~2300mg/L时,处理出水CODcr约1700mg/L~1950mg/L。 Air energy flocculation has obvious effect on removing turbidity and chroma of coking wastewater. At the same time, air energy flocculation can also remove COD cr of coking wastewater to a certain extent: when the influent COD cr is about 1800mg/L-2300mg/L, the treated effluent COD cr About 1700mg/L~1950mg/L.
此外,气能絮凝处理焦化废水形成的浮渣较密实,浮渣产生量约为5~6L/m3废水。 In addition, the scum formed by gas energy flocculation treatment of coking wastewater is relatively dense, and the amount of scum produced is about 5-6L/m 3 wastewater.
一级多元催化氧化处理具体包括如下操作: The one-stage multi-component catalytic oxidation treatment specifically includes the following operations:
在多元催化氧化装置的催化剂承托滤板上铺装催化剂; Pave the catalyst on the catalyst supporting filter plate of the multi-component catalytic oxidation device;
将经过气能絮凝的焦化废水输入布水槽,控制所述焦化废水的液位高于催化剂表面后停止进水; Input the coking wastewater flocculated by gas energy into the water distribution tank, control the liquid level of the coking wastewater to be higher than the surface of the catalyst, and then stop the water intake;
通过空气扩散装置对反应槽内的焦化废水进行曝气充氧,同时对阳极板和阴极板分别进行正极和负极的输电,开始进行曝气反应; The coking wastewater in the reaction tank is aerated and oxygenated through the air diffusion device, and at the same time, the positive and negative electrodes are respectively transmitted to the anode plate and the cathode plate to start the aeration reaction;
待所述曝气反应进行至15~20min后,停止曝气充氧,开启循环泵,开始进行循环反应; After the aeration reaction has been carried out for 15 to 20 minutes, stop the aeration and oxygenation, turn on the circulation pump, and start the circulation reaction;
待所述循环反应进行至15~20min后,关闭循环泵、停止对阳极板和阴极板的供电,整个多元催化氧化反应结束,废水由出水泵提升至下一级多元催化氧化反应或排入后续生化处理装置。 After the cycle reaction has been carried out for 15 to 20 minutes, the circulation pump is turned off, the power supply to the anode plate and the cathode plate is stopped, and the entire multi-component catalytic oxidation reaction is completed, and the wastewater is lifted from the outlet pump to the next-level multi-component catalytic oxidation reaction or discharged into the subsequent stage. Biochemical treatment device.
第一级多元催化氧化工作参数如表4所示 The working parameters of the first stage multi-component catalytic oxidation are shown in Table 4
表4 Table 4
第一级多元催化氧化处理效果如下: The effect of the first-stage multi-component catalytic oxidation treatment is as follows:
反应进水(即气能絮凝出水)CODcr约1600mg/L~2100mg/L,一级多元催化氧化出水CODcr约900mg/L~1400mg/L,去除率达30%~45%。 The COD cr of the reaction influent water (that is, the gas energy flocculation effluent) is about 1600mg/L-2100mg/L, the COD cr of the first-stage multi-component catalytic oxidation water is about 900mg/L-1400mg/L, and the removal rate reaches 30%-45%.
反应进水挥发酚浓度为301.8mg/L,一级多元催化氧化出水挥发酚浓度为127.4mg/L,去除率达57.8%。 The concentration of volatile phenols in the reaction water was 301.8mg/L, and the concentration of volatile phenols in the effluent was 127.4mg/L, with a removal rate of 57.8%.
反应进水NO3-N浓度约160mg/L~180mg/L,一级多元催化氧化出水NO3-N约105mg/L~130mg/L,去除率达25%~35%。 The concentration of NO 3 -N in the reaction water is about 160mg/L-180mg/L, and the NO 3 -N in the effluent water is about 105mg/L-130mg/L through one-stage multi-component catalytic oxidation, and the removal rate reaches 25%-35%.
一级多元催化氧化对焦化废水中的NH3-N无明显去除,且时常会出现反应出水NH3-N浓度高于进水的情况,这可能是因为在催化氧化反应过程中,部分难生物降解的含氮杂环有机化合物发生了分解反应、产生NH3-N,导致反应出水NH3-N浓度升高。 The NH 3 -N in coking wastewater was not significantly removed by one-stage multi-component catalytic oxidation, and the concentration of NH 3 -N in the reaction water was often higher than that of the influent, which may be due to the fact that some refractory organisms The degraded nitrogen-containing heterocyclic organic compound undergoes a decomposition reaction to generate NH 3 -N, which leads to an increase in the concentration of NH 3 -N in the reaction water.
一级生化处理具体包括如下操作: Primary biochemical treatment specifically includes the following operations:
将经过多元催化氧化的废水进行缺氧处理; Anoxic treatment is performed on the wastewater that has undergone multi-component catalytic oxidation;
所述缺氧处理结束后,进行好氧处理; After the anoxic treatment is finished, carry out aerobic treatment;
所述好氧处理结束后,进行沉淀絮凝; After the aerobic treatment is finished, carry out precipitation flocculation;
所述沉淀絮凝结束后,污泥经污泥泵排出,上清液进行下一级处理。 After the precipitation flocculation is completed, the sludge is discharged through the sludge pump, and the supernatant is subjected to the next stage of treatment.
废水首先进入缺氧池处理,缺氧池内安装生物填料,填料上附着微生物进行反硝化反应,利用进水中的有机物作为碳源降解回流硝化液中的硝酸盐氮。废水进水中投加磷酸二氢钾作为生物营养盐、投加葡萄糖作为补充的反硝化碳源。 The wastewater first enters the anoxic tank for treatment, and the biological filler is installed in the anoxic tank, and microorganisms are attached to the filler for denitrification reaction, and the organic matter in the influent is used as a carbon source to degrade the nitrate nitrogen in the reflux nitrification liquid. Potassium dihydrogen phosphate is added to the wastewater influent as a biological nutrient salt, and glucose is added as a supplementary denitrification carbon source.
缺氧池出水流入好氧池,好氧池底部设置微孔曝气管,池内安装生物填料,池内溶解氧控制在2mg/L以上,好氧池微生物对焦化废水中有机物和氨氮进行降解,好氧池硝化液通过回流泵回流至缺氧池,回流比为~300%。好氧池中投加碳酸钠补充碱度用于氨氮的硝化反应。 The effluent from the anoxic pool flows into the aerobic pool. Microporous aeration pipes are installed at the bottom of the aerobic pool, and biological fillers are installed in the pool. The dissolved oxygen in the pool is controlled above 2 mg/L. The microorganisms in the aerobic pool degrade the organic matter and ammonia nitrogen in the coking wastewater. The nitrifying liquid in the oxygen tank is returned to the anoxic tank through the return pump, and the return ratio is ~300%. Sodium carbonate is added to the aerobic pool to supplement the alkalinity for the nitrification reaction of ammonia nitrogen.
好氧池出水流入沉淀池,沉淀池内设置刮泥机,沉淀池进水管中投加混凝剂,在沉淀池中心反应筒中投加絮凝剂。沉淀池上清液流入下一级处理装置,沉淀池底部污泥经污泥泵排出。 The effluent from the aerobic tank flows into the sedimentation tank, and a mud scraper is installed in the sedimentation tank. A coagulant is added to the water inlet pipe of the sedimentation tank, and a flocculant is added to the central reaction cylinder of the sedimentation tank. The supernatant of the sedimentation tank flows into the next-level treatment device, and the sludge at the bottom of the sedimentation tank is discharged through the sludge pump.
第一级生化处理的工艺及运行参数如表5和表6所示: The process and operating parameters of the first-level biochemical treatment are as shown in Table 5 and Table 6:
表5第一级生化处理工艺参数 Table 5 First-level biochemical treatment process parameters
表6第一级生化处理运行参数 Table 6 The operating parameters of the first-stage biochemical treatment
一级生化处理的效果如图表7所示 The effect of primary biochemical treatment is shown in Table 7
表7第一级生化处理处理效果 Table 7 Treatment effect of first-level biochemical treatment
二级多元催化氧化处理 Two-stage multi-component catalytic oxidation treatment
由于一级多元催化氧化协同生化处理焦化废水尚不能满足标准中CODcr的达标要求(<80mg/L),因此对其进行二级多元催化氧化和二级生化处理。 Since the first-stage multi-component catalytic oxidation synergistic biochemical treatment of coking wastewater can not meet the standard requirements of COD cr (<80mg/L), the second-level multi-component catalytic oxidation and secondary biochemical treatment are carried out.
一级生化出水进入第二级多元催化氧化装置处理,第二级多元催化氧化与第一级多元催化氧化的处理过程及工作原理相同。 The first-stage biochemical effluent enters the second-stage multi-component catalytic oxidation device for treatment, and the treatment process and working principle of the second-stage multi-component catalytic oxidation are the same as those of the first-stage multi-component catalytic oxidation.
二级多元催化氧化的工作参数如表8所示。 The working parameters of the two-stage multi-component catalytic oxidation are shown in Table 8.
表8 Table 8
第二级多元催化氧化处理效果如下: The effect of the second-stage multi-component catalytic oxidation treatment is as follows:
反应进水(即第一级多元催化氧化出水)CODcr约90mg/L~135mg/L,第二级多元催化氧化出水CODcr约80mg/L~100mg/L。 The COD cr of the reaction influent water (that is, the first-stage multi-component catalytic oxidation effluent) is about 90mg/L-135mg/L, and the COD cr of the second-stage multi-component catalytic oxidation effluent is about 80mg/L-100mg/L.
二级生化处理,二级多元催化氧化出水进入第二级生化装置处理,第二级生化与第一级生化的处理过程及工作原理相同。 Second-level biochemical treatment, the effluent from the second-level multi-component catalytic oxidation enters the second-level biochemical device for treatment, and the treatment process and working principle of the second-level biochemical treatment are the same as those of the first-level biochemical treatment.
二级生化处理的工艺及运行参数分别如表9和表10所示: The process and operating parameters of the secondary biochemical treatment are shown in Table 9 and Table 10 respectively:
表9第二级生化处理工艺参数 Table 9 Second-stage biochemical treatment process parameters
表10第二级生化处理运行参数 Table 10 Second-stage biochemical treatment operating parameters
第二级生化处理效果如下: The effect of the second level of biochemical treatment is as follows:
第二级生化处理出水CODcr为52~72mg/L,满足了排放标准要求。 The COD cr of the second-stage biochemical treatment effluent is 52-72 mg/L, which meets the requirements of the discharge standard.
在某公司进行的焦化废水处理的工业化应用试验中。采用本实用新型技术路线,连续处理水量为1m3/h,处理水质结果如下: In the industrial application test of coking wastewater treatment carried out by a certain company. Adopting the technical route of the utility model, the continuous treatment water volume is 1m 3 /h, and the treatment water quality results are as follows:
表11焦化废水处理结果 Table 11 coking wastewater treatment results
综上所述,仅为本实用新型的较佳实施例而已,并非用来限定本实用新型实施的范围,凡依本实用新型权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本实用新型的权利要求范围内。 In summary, it is only a preferred embodiment of the present utility model, and is not used to limit the scope of the utility model implementation. All the shapes, structures, features and spirits described in the scope of the claims of the utility model are equal. Changes and modifications should be included in the scope of claims of the present utility model.
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