CN205312554U - Slide rail discharge apparatus - Google Patents
Slide rail discharge apparatus Download PDFInfo
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- CN205312554U CN205312554U CN201521006569.5U CN201521006569U CN205312554U CN 205312554 U CN205312554 U CN 205312554U CN 201521006569 U CN201521006569 U CN 201521006569U CN 205312554 U CN205312554 U CN 205312554U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种滑轨卸料装置,尤其适用于汽车座椅滑轨的加工卸料,属于汽车零部件加工领域。 The utility model relates to a slide rail unloading device, which is especially suitable for processing and unloading slide rails of automobile seats, and belongs to the field of automobile parts processing.
背景技术 Background technique
输送机械是以连续、均匀、稳定的输送方式,沿着一定的线路搬运或输送散状物料和成件物品的机械装置,由于输送机械具有能在一个区间内连续搬运物料,运行成本低,效率高,容易控制等特点,因而被广泛应用于工业生产中,它是工业生产中实现物料输送搬运的基础装备之一,现代生产企业中所使用的各种自动化流水线都属于自动化的输送机械。 Conveying machinery is a mechanical device that transports or conveys bulk materials and finished items along a certain route in a continuous, uniform, and stable manner. Since the conveying machinery can continuously carry materials in a range, the operating cost is low and the efficiency is low. High, easy to control and other characteristics, so it is widely used in industrial production. It is one of the basic equipment for material transportation and handling in industrial production. All kinds of automatic assembly lines used in modern production enterprises belong to automatic conveying machinery.
随着我国工业化的快速发展,我国的汽车制造业也得到了长足的进步。但目前在我国的汽车零件的生产和装配过程中,对于很多产品的加工仍然没有采用自动化的工序。 With the rapid development of my country's industrialization, my country's automobile manufacturing industry has also made great progress. However, in the production and assembly process of auto parts in our country, there is still no automatic process for the processing of many products.
具体而言,一种汽车座椅底部的滑轨,由于其由上轨、下轨两个部件组合安装而成,因此在所述上轨及下轨铸造成型、并进行了相应初步组装后,需要一同被送至加工工位,进行后续的组合安装。在目前的加工生产过程中,绝大多数企业仍然采用人工搬运的方式对所述上轨及下轨进行卸料搬运。这样一来,不仅占用了生产企业的大量劳动力,且整个搬运过程辛苦、搬运效率低,稍有不慎还会对擦伤工件、造成零件报废。 Specifically, a slide rail at the bottom of a car seat is composed of two parts, an upper rail and a lower rail. It needs to be sent to the processing station together for subsequent combined installation. In the current processing and production process, most enterprises still use manual handling to unload and transport the upper and lower rails. In this way, it not only takes up a large amount of labor force of the production enterprise, but also the whole handling process is arduous and the handling efficiency is low, and even a little carelessness will scratch the workpiece and cause parts to be scrapped.
而部分采用机械化卸料操作的企业又面临着其他的问题。其中最为主要的问题在于,目前所广泛运用的输带式输送装置,在其输送过程中仍然需要占用大量劳动力。传统的输送带机采用单线传输,且结构单一,并不具备从上一工序设备中取料的功能,因此其需要人工进行上料操作。而当工件传送到输送带机末端时,仍然需要操作人员人工进行收集。 However, some enterprises that adopt mechanized unloading operations face other problems. Wherein the most important problem is that the currently widely used belt-type conveying device still needs to occupy a large amount of labor in its conveying process. The traditional conveyor belt machine adopts single-line transmission, and has a single structure, and does not have the function of picking up materials from the previous process equipment, so it needs manual loading operations. However, when the workpiece is delivered to the end of the conveyor belt machine, the operator still needs to collect it manually.
CN103552833A公开了一种自动卸料集料输送带机,包括输送带机体,卸料装置,集料装置,所述输送带机体两端设有驱动辊筒,即第一驱动辊筒和第二驱动辊筒,所述第一驱动辊筒和所述第二驱动辊筒上连接输送带,所述卸料装置包括卸料机架和卸料传输辊,所述卸料传输辊安装在所述卸料机架内,所述卸料机架一端连接所述第二驱动辊筒,所述卸料机架另一端连接所述集料装置。 CN103552833A discloses an automatic unloading collection conveyor belt machine, which includes a conveyor belt body, a discharge device, and a material collection device. Driving rollers are provided at both ends of the conveyor belt body, that is, the first driving roller and the second driving roller. rollers, the first driving roller and the second driving roller are connected with conveyor belts, and the unloading device includes an unloading frame and an unloading transmission roller, and the unloading transmission roller is installed on the unloading In the material rack, one end of the unloading rack is connected to the second driving roller, and the other end of the unloading rack is connected to the collecting device.
该实用新型虽然实现了工件的输送、收集,但是在其应用过程中又存在着一个很严重的问题,即其输送过程中无法做到对于不同工件的区分,具体而言,若采用该实用新型进行所述上轨及下轨的输送,由于其输送带输送的盲目性,在输送过程中很容易使所述上轨与下轨弄混。这样一来,不仅不利于后续的工件组装,而且若想要将弄混的工件进行分离,又需要占用生产企业大量的劳动力。 Although this utility model realizes the transportation and collection of workpieces, there is a very serious problem in its application process, that is, it is impossible to distinguish different workpieces during the transportation process. Specifically, if the utility model is adopted Carry out the conveying of described upper rail and lower rail, because the blindness of its conveyer belt conveys, be easy to make described upper rail and lower rail get confused in conveying process. In this way, not only is it not conducive to the subsequent assembly of the workpieces, but also if the mixed workpieces are to be separated, it will take up a lot of labor for the production enterprise.
发明内容 Contents of the invention
鉴于现有技术存在上述缺陷,本实用新型的目的是提出一种适用于汽车座椅滑轨加工卸料的滑轨卸料装置。 In view of the above defects in the prior art, the purpose of this utility model is to propose a slide rail unloading device suitable for processing and unloading the slide rails of automobile seats.
本实用新型的目的,将通过以下技术方案得以实现: The purpose of this utility model will be achieved through the following technical solutions:
一种滑轨卸料装置,包括设备支架,以及固定设置于所述设备支架上的下料槽,所述下料槽的一端为上料端、另一端为下料端,所述下料槽的下料端固定连接有下料托,还包括用于上料的取料机构,用于分料的分料机构,以及用于下料的下料机构; A slide rail unloading device, comprising an equipment support, and a discharge chute fixedly arranged on the equipment support, one end of the discharge chute is a feeding end, and the other end is a discharge end, and the discharge chute The unloading end of the feeder is fixedly connected with a unloading tray, and also includes a retrieving mechanism for feeding, a distributing mechanism for distributing, and a unloading mechanism for unloading;
所述取料机构包括第一取料组件及第二取料组件,所述第一取料组件及第二取料组件均固定设置于所述下料槽的同侧,所述分料机构包括第一分料组件及第二分料组件,所述第一分料组件及第二分料组件分别固定设置于所述下料槽的两侧,所述下料机构固定设置于所述下料槽上。 The material reclaiming mechanism includes a first reclaiming assembly and a second reclaiming assembly, both of which are fixedly arranged on the same side of the lower chute, and the distributing mechanism includes The first material distribution assembly and the second material distribution assembly, the first material distribution assembly and the second material distribution assembly are fixedly arranged on both sides of the discharge chute, and the discharge mechanism is fixedly arranged on the discharge on the slot.
优选地,还包括用于控制装置整体运作的控制机构,所述控制机构包括控制器及控制面板,所述取料机构、分料机构及下料机构均与所述控制机构电性连接并由其驱动。 Preferably, it also includes a control mechanism for controlling the overall operation of the device. The control mechanism includes a controller and a control panel. its driven.
优选地,所述第一取料组件与所述第二取料组件的结构完全相同,均包括固定设置于所述设备支架上的底板,以及可活动地设置于所述底板上的机架; Preferably, the structure of the first reclaiming assembly and the second reclaiming assembly are exactly the same, both including a bottom plate fixed on the equipment support, and a frame movably arranged on the bottom plate;
所述机架固定连接有用于带动所述机架运动的平移构件,所述机架上固定设置有用于承托加工件的承托构件、用于带动所述承托构件运动的升降构件以及用于推料的推料构件。 The frame is fixedly connected with a translation component for driving the frame to move, and the frame is fixedly provided with a support component for supporting the workpiece, a lifting component for driving the movement of the support component, and a Pushing member for pushing.
优选地,所述平移构件包括水平直线滑轨、限位块以及平移气缸,所述水平直线滑轨及所述限位块均固定设置于所述底板上,所述限位块设置于所述水平直线滑轨的两端,所述平移气缸固定设置于所述设备支架上; Preferably, the translation member includes a horizontal linear slide rail, a limit block and a translation cylinder, the horizontal linear slide rail and the limit block are both fixedly arranged on the bottom plate, and the limit block is arranged on the Both ends of the horizontal linear slide rail, the translation cylinder is fixed on the equipment support;
所述机架可活动地设置于所述水平直线滑轨上,所述平移气缸的气缸轴借助固定设置于所述机架底端的浮动接头与所述机架固定连接,所述水平直线滑轨、限位块以及平移气缸三者配合带动所述机架运动。 The frame is movably arranged on the horizontal linear slide rail, and the cylinder shaft of the translation cylinder is fixedly connected with the frame by means of a floating joint fixed at the bottom end of the frame, and the horizontal linear slide rail , the limit block and the translation cylinder cooperate to drive the movement of the frame.
优选地,所述承托构件包括第一连接板、第二连接板以及托臂,所述第一连接板的两侧均固定设置有用于托举加工件的托臂,所述第二连接板水平固置于两个托臂之间。 Preferably, the supporting member includes a first connecting plate, a second connecting plate and a bracket arm, both sides of the first connecting plate are fixedly provided with bracket arms for lifting the workpiece, and the second connecting plate It is fixed horizontally between two support arms.
优选地,所述升降构件包括垂直直线滑轨、限位块以及升降气缸,所述垂直直线滑轨及所述限位块均固定设置于所述机架上,所述限位块设置于所述垂直直线滑轨的两端,所述升降气缸借助气缸安装板与所述机架固定连接; Preferably, the lifting member includes a vertical linear slide rail, a limit block and a lifting cylinder, the vertical linear slide rail and the limit block are both fixedly arranged on the frame, and the limit block is arranged on the The two ends of the vertical linear slide rail, the lifting cylinder is fixedly connected with the frame by means of the cylinder mounting plate;
所述第一连接板可活动地设置于所述垂直直线滑轨上,所述升降气缸的气缸轴与所述第一连接板固定连接,所述垂直直线滑轨、限位块以及升降气缸三者配合带动所述承托构件运动。 The first connecting plate is movably arranged on the vertical linear slide rail, and the cylinder shaft of the lifting cylinder is fixedly connected with the first connecting plate. The vertical linear slide rail, the limit block and the lifting cylinder are three or cooperate to drive the supporting member to move.
优选地,所述推料构件包括推料气缸以及推料推板,所述推料气缸固定设置于所述第二连接板上,所述推料推板与所述推料气缸的气缸轴固定连接并由其带动。 Preferably, the pushing member includes a pushing cylinder and a pushing plate, the pushing cylinder is fixedly arranged on the second connecting plate, and the pushing plate is fixed to the cylinder axis of the pushing cylinder Connect and be driven by it.
优选地,所述第一分料组件固定设置于下料槽的一侧,所述第一分料组件与所述第一取料组件相匹配,所述第一分料组件包括第一平推气缸以及第一平推板,所述第一平推板与所述第一平推气缸的气缸轴固定连接并由其带动; Preferably, the first distributing assembly is fixedly arranged on one side of the chute, the first distributing assembly matches the first retrieving assembly, and the first distributing assembly includes a first horizontal push a cylinder and a first flat push plate, the first flat push plate is fixedly connected to and driven by the cylinder shaft of the first flat push cylinder;
所述第二分料组件固定设置于下料槽的另一侧,所述第二分料组件与所述第二取料组件相匹配,所述第二分料组件包括第二平推气缸以及第二平推板,所述第二平推板与所述第二平推气缸的气缸轴固定连接并由其带动; The second distributing assembly is fixedly arranged on the other side of the chute, the second distributing assembly is matched with the second retrieving assembly, and the second distributing assembly includes a second horizontal push cylinder and A second flat push plate, the second flat push plate is fixedly connected to and driven by the cylinder shaft of the second flat push cylinder;
所述下料槽两侧还设置有用于防止加工件从两侧滑落的下料挡板,所述第一平推板及第二平推板均与所述下料挡板相匹配。 Both sides of the cutting chute are also provided with cutting baffles for preventing workpieces from slipping from both sides, and both the first flat push plate and the second flat push plate are matched with the blanking baffles.
优选地,所述下料机构包括可活动地设置于所述下料槽上的下料推板,以及固定设置于所述下料槽底面的推板平推气缸,所述下料推板与所述推板平推气缸的气缸轴固定连接并由其带动。 Preferably, the unloading mechanism includes an unloading push plate movably arranged on the unloading trough, and a push plate flat-push cylinder fixedly arranged on the bottom surface of the unloading chute, the unloading push plate and The cylinder shaft of the push plate push cylinder is fixedly connected and driven by it.
本实用新型突出效果为:本实用新型通过机械化的结构完成了对于汽车座椅底部滑轨的卸料输送,克服了以往输送设备需要人工上料、造成生产力浪费问题。同时,本实用新型中平推机构的设置使得不同工件能够被平齐推出,有效解决了以往输送设备卸料过程中极易造成不同工件混杂的难题,极大地方便了后续的装配过程,提升了加工企业的装配效率。此外,本实用新型采用双直线滑轨,保证了运动过程的稳定可靠,不仅提高了装置的自动化程度,而且增强了装置整体的可靠性。综上所述,本实用新型自动化程度高、操作便捷、使用效果优异,具有很高的推广价值和广阔的适用范围。 The outstanding effect of the utility model is: the utility model completes the unloading and conveying of the slide rail at the bottom of the car seat through the mechanized structure, and overcomes the problem of manual loading of the conveying equipment in the past and the waste of productivity caused. At the same time, the setting of the horizontal push mechanism in the utility model enables different workpieces to be pushed out evenly, which effectively solves the problem that different workpieces are easily mixed during the unloading process of the conveying equipment in the past, greatly facilitates the subsequent assembly process, and improves the Assembly efficiency of processing enterprises. In addition, the utility model adopts double linear slide rails, which ensures the stability and reliability of the movement process, not only improves the degree of automation of the device, but also enhances the overall reliability of the device. In summary, the utility model has high degree of automation, convenient operation, excellent use effect, high promotion value and wide application range.
以下便结合实施例附图,对本实用新型的具体实施方式作进一步的详述,以使本实用新型技术方案更易于理解、掌握。 The specific implementation of the utility model will be described in further detail below in conjunction with the accompanying drawings of the embodiments, so as to make the technical solution of the utility model easier to understand and grasp.
附图说明 Description of drawings
图1是本实用新型的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型中取料机构的结构示意图。 Fig. 2 is a schematic structural view of the material retrieving mechanism in the utility model.
图3是本实用新型中分料机构及下料机构的结构示意图。 Fig. 3 is a structural schematic diagram of the distribution mechanism and the unloading mechanism of the utility model.
1、设备支架11、底板12、水平直线滑轨13、限位块14、平移气缸15、浮动接头16、下料槽17、下料托18、下料推板19、推板平推气缸21、机架22、升降气缸23、气缸安装板24、垂直直线滑轨25、第一连接板26、第二连接板27、托臂28、推料气缸29、推料推板31、第一平推气缸32、第一平推板33、第二平推气缸34、第二平推板。 1. Equipment bracket 11, bottom plate 12, horizontal linear slide rail 13, limit block 14, translation cylinder 15, floating joint 16, feeding trough 17, feeding tray 18, feeding push plate 19, push plate flat push cylinder 21 , frame 22, lifting cylinder 23, cylinder mounting plate 24, vertical linear slide rail 25, first connecting plate 26, second connecting plate 27, support arm 28, material pushing cylinder 29, material pushing plate 31, first flat Push cylinder 32, the first flat push plate 33, the second flat push cylinder 34, the second flat push plate.
具体实施方式 detailed description
本实用新型揭示了一种适用于汽车座椅滑轨加工卸料的滑轨卸料装置。 The utility model discloses a slide rail unloading device suitable for processing and unloading the slide rails of automobile seats.
如图1~图3所示,所述滑轨卸料装置,包括设备支架1,以及固定设置于所述设备支架上的下料槽16,所述下料槽16的一端为上料端、另一端为下料端,所述下料槽16的下料端固定连接有下料托17,其特征在于:还包括用于上料的取料机构,用于分料的分料机构,以及用于下料的下料机构; As shown in Figures 1 to 3, the slide rail unloading device includes an equipment support 1, and a chute 16 fixedly arranged on the equipment support, one end of the chute 16 is a feeding end, The other end is a feeding end, and the feeding end of the feeding trough 16 is fixedly connected with a feeding tray 17, which is characterized in that: it also includes a retrieving mechanism for feeding, a distributing mechanism for distributing, and Unloading mechanism for unloading;
所述取料机构包括第一取料组件及第二取料组件,所述第一取料组件及第二取料组件均固定设置于所述下料槽16的同侧,所述分料机构包括第一分料组件及第二分料组件,所述第一分料组件及第二分料组件分别固定设置于所述下料槽16的两侧,所述下料机构固定设置于所述下料槽16上。 The material retrieving mechanism includes a first material retrieving assembly and a second reclaiming assembly, and the first reclaiming assembly and the second reclaiming assembly are all fixedly arranged on the same side of the lower chute 16, and the material distributing mechanism It includes a first material distribution component and a second material distribution component, the first material distribution component and the second material distribution component are fixedly arranged on both sides of the trough 16 respectively, and the material unloading mechanism is fixedly arranged on the On the hopper 16.
还包括用于控制装置整体运作的控制机构,所述控制机构包括控制器及控制面板,所述取料机构、分料机构及下料机构均与所述控制机构电性连接并由其驱动。 It also includes a control mechanism for controlling the overall operation of the device. The control mechanism includes a controller and a control panel. The feeding mechanism, material distributing mechanism and unloading mechanism are all electrically connected to and driven by the control mechanism.
所述第一取料组件与所述第二取料组件的结构完全相同,均包括固定设置于所述设备支架1上的底板11,以及可活动地设置于所述底板11上的机架21。 The structure of the first retrieving assembly and the second retrieving assembly are exactly the same, both including a bottom plate 11 fixedly arranged on the equipment support 1, and a frame 21 movably arranged on the bottom plate 11 .
所述机架21固定连接有用于带动所述机架21运动的平移构件,所述机架21上固定设置有用于承托加工件的承托构件、用于带动所述承托构件运动的升降构件以及用于推料的推料构件。 The frame 21 is fixedly connected with a translation member for driving the frame 21 to move, and the frame 21 is fixedly provided with a support member for supporting the workpiece, and a lifter for driving the movement of the support member. Components and pushing components for pushing.
所述平移构件包括水平直线滑轨12、限位块13以及平移气缸14,所述水平直线滑轨12及所述限位块13均固定设置于所述底板11上,所述限位块13设置于所述水平直线滑轨12的两端,所述平移气缸14固定设置于所述设备支架1上;为了保证使用效果,所述水平直线滑轨12对称设置有两条。 The translation member includes a horizontal linear slide rail 12, a limit block 13 and a translation cylinder 14, the horizontal linear slide rail 12 and the limit block 13 are fixedly arranged on the bottom plate 11, and the limit block 13 It is arranged at both ends of the horizontal linear slide rail 12, and the translation cylinder 14 is fixedly arranged on the equipment support 1; in order to ensure the use effect, two horizontal linear slide rails 12 are arranged symmetrically.
所述机架21可活动地设置于所述水平直线滑轨12上,所述平移气缸14的气缸轴借助固定设置于所述机架21底端的浮动接头15与所述机架21固定连接,所述水平直线滑轨12、限位块13以及平移气缸14三者配合带动所述机架21运动。 The frame 21 is movably arranged on the horizontal linear slide rail 12, and the cylinder shaft of the translation cylinder 14 is fixedly connected with the frame 21 by means of a floating joint 15 fixedly arranged at the bottom end of the frame 21, The horizontal linear slide rail 12 , the limit block 13 and the translation cylinder 14 cooperate to drive the movement of the frame 21 .
所述承托构件包括第一连接板25、第二连接板26以及托臂27,所述第一连接板25的两侧均固定设置有用于托举加工件的托臂27,所述第二连接板26水平固置于两个托臂27之间。 The supporting member includes a first connecting plate 25, a second connecting plate 26 and a bracket arm 27, both sides of the first connecting plate 25 are fixedly provided with bracket arms 27 for lifting workpieces, and the second connecting plate 25 The connecting plate 26 is fixed horizontally between the two supporting arms 27 .
所述升降构件包括垂直直线滑轨24、限位块13以及升降气缸22,所述垂直直线滑轨24及所述限位块13均固定设置于所述机架21上,所述限位块13设置于所述垂直直线滑轨24的两端,所述升降气缸22借助气缸安装板23与所述机架21固定连接;为了保证使用效果,所述垂直直线滑轨24对称设置有两条。 The lifting member includes a vertical linear slide rail 24, a limit block 13 and a lifting cylinder 22, and the vertical linear slide rail 24 and the limit block 13 are all fixedly arranged on the frame 21, and the limit block 13 is arranged at both ends of the vertical linear slide rail 24, and the lifting cylinder 22 is fixedly connected with the frame 21 by means of the cylinder mounting plate 23; in order to ensure the use effect, the vertical linear slide rail 24 is symmetrically arranged with two .
所述第一连接板25可活动地设置于所述垂直直线滑轨24上,所述升降气缸22的气缸轴与所述第一连接板25固定连接,所述垂直直线滑轨24、限位块13以及升降气缸22三者配合带动所述承托构件运动。 The first connecting plate 25 is movably arranged on the vertical linear slide rail 24, the cylinder shaft of the lifting cylinder 22 is fixedly connected with the first connecting plate 25, the vertical linear slide rail 24, the limit The block 13 and the lifting cylinder 22 cooperate to drive the movement of the supporting member.
所述推料构件包括推料气缸28以及推料推板29,所述推料气缸28固定设置于所述第二连接板26上,所述推料推板29与所述推料气缸28的气缸轴固定连接并由其带动。 The pushing member comprises a pushing cylinder 28 and a pushing plate 29, and the pushing cylinder 28 is fixedly arranged on the second connecting plate 26, and the pushing plate 29 is connected with the pushing plate 28 of the pushing cylinder 28. The cylinder shaft is fixedly connected and driven by it.
所述第一分料组件固定设置于下料槽16的一侧,所述第一分料组件与所述第一取料组件相匹配,所述第一分料组件包括第一平推气缸31以及第一平推板32,所述第一平推板32与所述第一平推气缸31的气缸轴固定连接并由其带动; The first distribution assembly is fixedly arranged on one side of the lower trough 16, the first distribution assembly is matched with the first take-up assembly, and the first distribution assembly includes a first horizontal push cylinder 31 And the first flat push plate 32, the first flat push plate 32 is fixedly connected with the cylinder shaft of the first flat push cylinder 31 and driven by it;
所述第二分料组件固定设置于下料槽16的另一侧,所述第二分料组件与所述第二取料组件相匹配,所述第二分料组件包括第二平推气缸33以及第二平推板34,所述第二平推板34与所述第二平推气缸33的气缸轴固定连接并由其带动; The second material distribution assembly is fixedly arranged on the other side of the lower chute 16, the second material distribution assembly is matched with the second reclaiming assembly, and the second material distribution assembly includes a second horizontal push cylinder 33 and the second push plate 34, the second push plate 34 is fixedly connected with the cylinder shaft of the second push cylinder 33 and driven by it;
所述下料槽16两侧还设置有用于防止加工件从两侧滑落的下料挡板,所述第一平推板32及第二平推板34均与所述下料挡板相匹配。 Both sides of the trough 16 are also provided with blanking baffles for preventing workpieces from slipping from both sides, and the first flat push plate 32 and the second flat push plate 34 are all matched with the blanking baffles .
所述第一平推气缸31气缸轴的伸缩方向与所述第二平推气缸33气缸轴的伸缩方向正好相对,具体的方向设置应考虑到前序加工中对于不同加工件的放置位置以及后续加工中对于不同加工件的放置位置。应该需要保证达到的技术效果为,操作工人用双手在后续的下料拖17上进行卸料拿取时,所拿取的加工件能够按照此顺序直接被放置到后续加工工位上,而不会发生左右手交错拿取,导致后续加工还需要对加工件的位置进行调整等问题。 The expansion and contraction direction of the cylinder shaft of the first horizontal push cylinder 31 is exactly opposite to the expansion and contraction direction of the cylinder shaft of the second horizontal push cylinder 33. The specific direction setting should take into account the placement position of different workpieces in the pre-order processing and the subsequent The placement position of different workpieces during processing. It should be ensured that the technical effect achieved is that when the operator uses both hands to unload and take on the subsequent unloading drag 17, the processed parts taken can be directly placed on the subsequent processing station in this order, without The left and right hands will be taken alternately, which will lead to problems such as adjustment of the position of the workpiece in subsequent processing.
为了保证使用效果,设置于所述取料机构同侧的分料组件中的平推板需要的固定位置需要进行相应的调整,以保证其能够接触到加工件。 In order to ensure the use effect, the fixed position of the flat push plate in the distributing assembly arranged on the same side of the reclaiming mechanism needs to be adjusted accordingly to ensure that it can contact the workpiece.
所述下料机构包括可活动地设置于所述下料槽16上的下料推板18,以及固定设置于所述下料槽16底面的推板平推气缸19,所述下料推板18与所述推板平推气缸19的气缸轴固定连接并由其带动。 The blanking mechanism includes a blanking push plate 18 movably arranged on the blanking chute 16, and a push plate push cylinder 19 fixedly arranged on the bottom surface of the blanking chute 16. The blanking push plate 18 is fixedly connected with the cylinder shaft of described push plate push cylinder 19 and is driven by it.
上述固定连接方式包括但不限于螺栓连接、卯榫连接及胶粘固定,在本实施例中优选为螺栓连接。 The above-mentioned fixed connection methods include but are not limited to bolt connection, mortise and tenon connection and adhesive fixing, and in this embodiment, bolt connection is preferred.
还需要说明的是,所述下料槽16还可以更换为输送料带,但是为了保证分料机构的使用效果,当选用输送料带时,所述输送料带的两侧仍然需要设置下料挡板。 It should also be noted that the feeding trough 16 can also be replaced with a conveyor belt, but in order to ensure the use effect of the material distribution mechanism, when the conveyor belt is selected, the two sides of the conveyor belt still need to be provided with a feeding belt. bezel.
上述滑轨卸料装置的卸料方法,包括如下步骤: The unloading method of above-mentioned slide rail unloading device comprises the following steps:
1)准备步骤:向控制机构内输入取料时间、输送速率等数据参数,当加工件到达指定位置后,装置开始运作。 1) Preparatory steps: Input data parameters such as retrieving time and conveying rate into the control mechanism. When the workpiece reaches the designated position, the device starts to operate.
2)取料步骤:到达预设时间后,所述取料机构开始运作,所述平移气缸14按预设速率运动,带动所述机架21进入取料工位,随后所述升降气缸22按预设速率运动,带动所述承托构件向上运动至上止点,并随之完成加工件的抓取,抓取操作完成后,所述平移气缸14带动所述机架21回退至下料工位,此时所述承托构件恰好位于所述下料槽16上方,随后所述升降气缸22带动所述承托构件向下运动至下止点,所述推料气缸28按预设速率运动,带动所述推料推板29将加工件从所述承托构件上推下,使加工件掉落至所述下料槽16,随后,所述取料机构复位。 2) Material retrieving step: after the preset time is reached, the reclaiming mechanism starts to operate, the translation cylinder 14 moves at a preset rate, drives the frame 21 to enter the reclaiming station, and then the lifting cylinder 22 presses The preset speed movement drives the supporting member to move upward to the top dead center, and then completes the grabbing of the workpiece. After the grabbing operation is completed, the translation cylinder 14 drives the frame 21 back to the unloading tool. At this time, the supporting member is just above the chute 16, and then the lifting cylinder 22 drives the supporting member to move downward to the bottom dead center, and the pushing cylinder 28 moves at a preset rate , driving the pushing push plate 29 to push the processed piece off the supporting member, so that the processed piece falls to the trough 16, and then, the retrieving mechanism resets.
此处需要说明的是,之所以需要先使所述升降气缸22将所述承托构件向下带动至下止点后再启动所述推料气缸28,是为了避免加工件从过高的高度坠落导致损坏。 It should be noted here that the reason why it is necessary to make the lifting cylinder 22 to drive the supporting member down to the bottom dead center before starting the pushing cylinder 28 is to prevent the workpiece from being too high. Falling causes damage.
3)分料步骤:加工件掉落至所述下料槽16后,所述分料机构开始运作,所述第一平推气缸31按预设速率运动,并带动所述第一平推板32将与之相对应的加工件推至所述下料槽16上的一侧位置,所述第二平推气缸33按预设速率运动,并带动所述第二平推板34将与之相对应的加工件推至所述下料槽16上的另一侧位置,随后,所述分料机构复位。 3) Distributing step: after the workpiece falls to the trough 16, the distributing mechanism starts to operate, and the first flat push cylinder 31 moves at a preset speed, and drives the first flat push plate 32 to push the corresponding workpiece to one side of the lower trough 16, the second flat push cylinder 33 moves at a preset rate, and drives the second flat push plate 34 to move with it The corresponding workpiece is pushed to the other position on the lower chute 16, and then the material distributing mechanism is reset.
4)卸料步骤:所述分料机构复位完成后,所述下料机构开始运作,所述推板平推气缸19开始按预设速率运动,并带动所述下料推板18沿所述下料槽16表面运动,所述下料推板18将两个不同的待加工件平齐推送至所述下料托17上,随后,所述下料机构复位。 4) Unloading step: After the resetting of the distributing mechanism is completed, the unloading mechanism starts to operate, and the push plate push cylinder 19 starts to move at a preset speed, and drives the unloading push plate 18 along the The surface of the unloading chute 16 moves, and the unloading push plate 18 pushes two different workpieces to be processed to the unloading tray 17 evenly, and then the unloading mechanism resets.
本实用新型通过机械化的结构完成了对于汽车座椅底部滑轨的卸料输送,克服了以往输送设备需要人工上料、造成生产力浪费问题。同时,本实用新型中平推机构的设置使得不同工件能够被平齐推出,有效解决了以往输送设备卸料过程中极易造成不同工件混杂的难题,极大地方便了后续的装配过程,提升了加工企业的装配效率。此外,本实用新型采用双直线滑轨,保证了运动过程的稳定可靠,不仅提高了装置的自动化程度,而且增强了装置整体的可靠性。综上所述,本实用新型自动化程度高、操作便捷、使用效果优异,具有很高的推广价值和广阔的适用范围。 The utility model completes the unloading and conveying of the slide rail at the bottom of the car seat through the mechanized structure, and overcomes the problem that the previous conveying equipment needs manual feeding and causes waste of productivity. At the same time, the setting of the horizontal push mechanism in the utility model enables different workpieces to be pushed out evenly, which effectively solves the problem that different workpieces are easily mixed during the unloading process of the conveying equipment in the past, greatly facilitates the subsequent assembly process, and improves the Assembly efficiency of processing enterprises. In addition, the utility model adopts double linear slide rails, which ensures the stability and reliability of the movement process, not only improves the degree of automation of the device, but also enhances the overall reliability of the device. In summary, the utility model has high degree of automation, convenient operation, excellent use effect, high promotion value and wide application range.
本实用新型尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本实用新型的保护范围之内。 The utility model still has multiple implementation modes, and all technical solutions formed by equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.
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| CN105383909A (en) * | 2015-12-08 | 2016-03-09 | 苏州工业园区格比机电有限公司 | Slideway unloading device and unloading method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105383909A (en) * | 2015-12-08 | 2016-03-09 | 苏州工业园区格比机电有限公司 | Slideway unloading device and unloading method thereof |
| CN105383909B (en) * | 2015-12-08 | 2018-04-03 | 苏州工业园区格比机电有限公司 | Slide rail device for discharging and its discharge method |
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