CN205309883U - Turning fixture - Google Patents
Turning fixture Download PDFInfo
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- CN205309883U CN205309883U CN201521129877.7U CN201521129877U CN205309883U CN 205309883 U CN205309883 U CN 205309883U CN 201521129877 U CN201521129877 U CN 201521129877U CN 205309883 U CN205309883 U CN 205309883U
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Abstract
本实用新型公开了一种车工夹具,包括用于装夹于车工设备的两根顶尖之间的芯棒,芯棒穿过轴孔以装夹待加工件,芯棒的外圆上设有用于与第一定位面匹配以对待加工件定位的第二定位面、及用于与第一台阶抵顶的第二台阶;车工夹具还包括用于装设于芯棒的外圆上以将装设于芯棒上的待加工件与芯棒固定的紧固部件。采用本实用新型的车工夹具对待加工件进行装夹和定位时,由于通过第一定位面与第二定位面的匹配即可定位、找正,故而操作简单,且定位准确、方便,并能满足尺寸精度高的零件的尺寸公差和精度要求;同时加工待加工件的相对两端的端面和外圆时,无需重新定位、找正,从而可降低操作人员在装夹定位过程中的操作难度,提高生产效率和产品的质量。
The utility model discloses a lathe clamp, which comprises a mandrel used to be clamped between two top ends of lathe equipment. The mandrel passes through the shaft hole to clamp a workpiece to be processed. Matching with the first positioning surface, the second positioning surface for positioning the workpiece to be processed, and the second step for abutting against the first step; The fastening part that fixes the workpiece on the mandrel and the mandrel. When using the lathe fixture of the utility model to clamp and position the workpiece to be processed, the positioning and alignment can be achieved by matching the first positioning surface and the second positioning surface, so the operation is simple, and the positioning is accurate and convenient, and can satisfy Dimensional tolerance and accuracy requirements for parts with high dimensional accuracy; when processing the end faces and outer circles of the opposite ends of the workpiece to be processed at the same time, there is no need to reposition and align, thereby reducing the operating difficulty of the operator in the process of clamping and positioning, and improving Production efficiency and product quality.
Description
技术领域technical field
本实用新型涉及辅助夹具领域,特别地,涉及一种车工夹具。The utility model relates to the field of auxiliary fixtures, in particular to a turning fixture.
背景技术Background technique
某压裂车动力装置中高速联轴器进行到车工工序时,需要加工多个端面和外圆,且必须保证外圆与端面的垂直度要求以及外圆与轴孔的同轴度要求。When the high-speed coupling in the power unit of a fracturing vehicle is in the turning process, multiple end faces and outer circles need to be processed, and the perpendicularity requirements between the outer circle and the end face and the coaxiality requirements between the outer circle and the shaft hole must be guaranteed.
一般的联轴器加工时,主要依靠卡盘装夹车端面和外圆,再掉头装夹车其它的端面和外圆。加工时,被加工件定位困难,基准难以找正,对于精度要求高的零件,加工过程中尺寸精确度不易保证。When processing a general coupling, it mainly relies on the chuck to clamp the end face and outer circle of the car, and then turn around to clamp the other end faces and outer circle of the car. During processing, it is difficult to locate the workpiece to be processed, and it is difficult to find the datum. For parts with high precision requirements, the dimensional accuracy is not easy to guarantee during the processing.
实用新型内容Utility model content
本实用新型提供了一种车工夹具,以解决现有的联轴器加工时存在的定位困难、基准难以找正、及尺寸精确度不易保证的技术问题。The utility model provides a lathe fixture to solve the technical problems of difficult positioning, difficult alignment of references and difficult guarantee of dimensional accuracy existing in the processing of existing shaft couplings.
本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:
一种车工夹具,用于装夹、定位待加工件,其中,待加工件为轴类零件,其上加工有连通其两个端面的轴孔,轴孔的内壁上设有环形的第一定位面、及朝其中心凸出的第一台阶,车工夹具包括用于装夹于车工设备的两根顶尖之间的芯棒,芯棒穿过轴孔以装夹待加工件,芯棒的外圆上设有用于与第一定位面匹配以对待加工件定位的第二定位面、及用于与第一台阶抵顶的第二台阶;还包括用于装设于芯棒的外圆上以将装设于芯棒上的待加工件与芯棒固定的紧固部件。A lathe fixture used for clamping and locating workpieces to be processed, wherein the workpiece to be processed is a shaft part on which is processed a shaft hole connecting its two end faces, and the inner wall of the shaft hole is provided with a ring-shaped first positioning surface, and the first step protruding toward its center, the turning fixture includes a mandrel for clamping between the two tops of the turning equipment, the mandrel passes through the shaft hole to clamp the workpiece to be processed, and the outer part of the mandrel The circle is provided with a second positioning surface for matching with the first positioning surface to position the workpiece to be processed, and a second step for abutting against the first step; A fastening part that fixes the workpiece mounted on the mandrel to the mandrel.
进一步地,芯棒包括相连的定位段和安装段,安装段的外径小于定位段的外径,且定位段的端面与安装段的连接处构成第二台阶;第二定位面设置于定位段的外圆上;紧固部件装设于安装段的外圆上。Further, the mandrel includes a connected positioning section and an installation section, the outer diameter of the installation section is smaller than the outer diameter of the positioning section, and the connection between the end surface of the positioning section and the installation section forms a second step; the second positioning surface is arranged on the positioning section On the outer circle of the installation section; the fastening parts are installed on the outer circle of the installation section.
进一步地,定位段包括相连的第一段和第二段;第一段的外圆形成第二定位面;第二段与安装段相连,且第二段的端面与安装段的连接处构成第二台阶。Further, the positioning section includes a connected first section and a second section; the outer circle of the first section forms a second positioning surface; the second section is connected to the installation section, and the connection between the end surface of the second section and the installation section forms a second positioning surface. Two steps.
进一步地,紧固部件包括用于使装设于芯棒上的待加工件上的第一台阶与第二台阶顶紧、以使待加工件与芯棒固定的锁紧螺母;锁紧螺母装设于安装段的外圆上,且与安装段螺纹连接。Further, the fastening part includes a lock nut for tightening the first step and the second step on the workpiece to be processed installed on the mandrel, so that the workpiece to be processed and the mandrel are fixed; It is arranged on the outer circle of the installation section and is threadedly connected with the installation section.
进一步地,安装段包括相连的第三段和第四段;第三段与定位段相连,且与轴孔匹配;锁紧螺母装设于第四段的外圆上。Further, the installation section includes a third section and a fourth section connected; the third section is connected with the positioning section and matched with the shaft hole; the lock nut is installed on the outer circle of the fourth section.
进一步地,第四段的外径小于第三段的外径,且第四段的外圆上设有用于与锁紧螺母螺纹连接的外螺纹。Further, the outer diameter of the fourth section is smaller than that of the third section, and the outer circle of the fourth section is provided with an external thread for threaded connection with the lock nut.
进一步地,紧固部件还包括用于装设于第三段的外圆上的挡圈,挡圈设置于待加工件和锁紧螺母之间。Further, the fastening part further includes a retaining ring for being installed on the outer circle of the third section, and the retaining ring is arranged between the workpiece to be processed and the locking nut.
进一步地,紧固部件还包括用于装设于第四段上的垫圈,垫圈设置于挡圈和锁紧螺母之间。Further, the fastening part further includes a washer for being installed on the fourth segment, and the washer is arranged between the retaining ring and the lock nut.
进一步地,芯棒还包括与定位段的端部相连的连接段,连接段的外径与安装段的外径相同。Further, the mandrel also includes a connection section connected to the end of the positioning section, and the outer diameter of the connection section is the same as that of the installation section.
进一步地,连接段和安装段两者的端面各设有用于与车工设备上的两根顶尖分别抵顶的顶尖孔。Further, the end surfaces of both the connecting section and the installation section are respectively provided with center holes for abutting against two centers on the turning equipment respectively.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
相比现有的装夹定位方式,采用本实用新型的车工夹具对待加工件进行装夹和定位时,由于通过第一定位面与第二定位面的匹配即可定位、找正,故而操作简单,且定位准确、方便,并能满足尺寸精度高的零件的尺寸公差和精度要求;同时加工待加工件的相对两端的端面和外圆时,无需重新定位、找正,从而可降低操作人员在装夹定位过程中的操作难度,最终提高生产效率和产品的质量。Compared with the existing clamping and positioning methods, when using the lathe tool fixture of the utility model to clamp and position the workpiece to be processed, the positioning and alignment can be achieved through the matching of the first positioning surface and the second positioning surface, so the operation is simple , and the positioning is accurate and convenient, and can meet the dimensional tolerance and precision requirements of parts with high dimensional accuracy; when processing the end faces and outer circles of the opposite ends of the workpiece to be processed at the same time, there is no need to reposition and align, which can reduce the operator's work. The difficulty of operation in the process of clamping and positioning will ultimately improve production efficiency and product quality.
除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照图,对本实用新型作进一步详细的说明。In addition to the purposes, features and advantages described above, the present invention has other purposes, features and advantages. Below with reference to figure, the utility model is described in further detail.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute an improper limitation of the utility model. In the attached picture:
图1是待加工件的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of workpiece to be processed;
图2是本实用新型优选实施例的车工夹具装夹定位待加工件时的结构示意图;Fig. 2 is a structural schematic view of the lathe fixture of the preferred embodiment of the present invention when clamping and positioning the workpiece to be processed;
图3是图2中的车工夹具中的芯棒的剖视结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of a mandrel in the turning fixture in Fig. 2 .
图例说明illustration
10、待加工件;101、轴孔;102、第一定位面;103、第一台阶;20、芯棒;21、定位段;211、第一段;212、第二段;22、安装段;221、第三段;222、第四段;23、连接段;201、第二定位面;202、第二台阶;30、紧固部件;31、锁紧螺母;32、挡圈;33、垫圈。10, workpiece to be processed; 101, shaft hole; 102, first positioning surface; 103, first step; 20, mandrel; 21, positioning section; 211, first section; 212, second section; 22, installation section 221, the third section; 222, the fourth section; 23, the connection section; 201, the second positioning surface; 202, the second step; 30, the fastening part; 31, the lock nut; 32, the retaining ring; 33, washer.
具体实施方式detailed description
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, but the utility model can be implemented in various ways defined and covered by the claims.
如图1和图2所示,本实用新型的优选实施例提供了一种车工夹具,用于装夹、定位待加工件10,其中,待加工件10为轴类零件,其上加工有连通其两个端面的轴孔101,轴孔101的内壁上设有环形的第一定位面102、及朝其中心凸出的第一台阶103,车工夹具包括用于装夹于车工设备(图未示)的两根顶尖之间的芯棒20,芯棒20穿过轴孔101以装夹待加工件10,芯棒20的外圆上设有用于与第一定位面102匹配以对待加工件10定位的第二定位面201、及用于与第一台阶103抵顶的第二台阶202;车工夹具还包括用于装设于芯棒20的外圆上以将装设于芯棒20上的待加工件10与芯棒20固定的紧固部件30。采用本实用新型的车工夹具装夹定位待加工件10时,首先使芯棒20穿过待加工件10上的轴孔101,由于芯棒20上设有用于与第一定位面102匹配的第二定位面201,当待加工件10装夹于芯棒20上,在第一定位面102和第二定位面201的相互匹配作用下,待加工件10装夹的同时进行了定位,然后将紧固部件30装夹于芯棒20上以将待加工件10与芯棒20锁紧,最后再把装夹有待加工件10的芯棒装夹于车工设备的两根顶尖之间,加工时,首先加工待加工件10一端的外圆和端面,加工完成后,再掉转芯棒20以加工待加工件10的另一端的外圆和端面。相比现有的装夹定位方式,采用本实用新型的车工夹具对待加工件10进行装夹和定位时,由于通过第一定位面102与第二定位面201的匹配即可定位、找正,故而操作简单,且定位准确、方便,并能满足尺寸精度高的零件的尺寸公差和精度要求;同时加工待加工件10的相对两端的端面和外圆时,无需重新定位、找正,从而可降低操作人员在装夹定位过程中的操作难度,最终提高生产效率和产品的质量。As shown in Figures 1 and 2, the preferred embodiment of the present utility model provides a lathe fixture for clamping and positioning the workpiece 10 to be processed, wherein the workpiece 10 to be processed is a shaft part on which a connecting The shaft holes 101 on its two end faces, the inner wall of the shaft hole 101 are provided with an annular first positioning surface 102 and a first step 103 protruding toward its center. The mandrel 20 between the two tops shown in Fig. 10 positioning second positioning surface 201, and the second step 202 for abutting against the first step 103; the lathe tool fixture also includes for being installed on the outer circle of the mandrel 20 to be installed on the mandrel 20 The fastening component 30 that fixes the workpiece 10 and the mandrel 20 to be processed. When using the lathe fixture of the present utility model to clamp and position the workpiece 10 to be processed, firstly, the mandrel 20 is passed through the shaft hole 101 on the workpiece 10 to be processed, because the mandrel 20 is provided with the first positioning surface 102 for matching. Two positioning surfaces 201, when the workpiece 10 to be processed is clamped on the mandrel 20, under the mutual matching effect of the first positioning surface 102 and the second positioning surface 201, the workpiece 10 to be processed is positioned while being clamped, and then the The fastening part 30 is clamped on the mandrel 20 to lock the workpiece 10 to be processed and the mandrel 20, and finally the mandrel of the workpiece 10 to be processed is clamped between the two top ends of the turning equipment. , first process the outer circle and end face of one end of the workpiece 10 to be processed, and then turn the mandrel 20 to process the outer circle and end face of the other end of the workpiece 10 to be processed. Compared with the existing clamping and positioning methods, when the workpiece 10 to be processed is clamped and positioned using the lathe fixture of the present utility model, the positioning and alignment can be achieved through the matching of the first positioning surface 102 and the second positioning surface 201, Therefore, the operation is simple, and the positioning is accurate and convenient, and can meet the dimensional tolerance and precision requirements of parts with high dimensional accuracy; when processing the end faces and outer circles of the opposite ends of the workpiece 10 to be processed at the same time, there is no need for repositioning and alignment, so that Reduce the operating difficulty of the operator in the process of clamping and positioning, and ultimately improve production efficiency and product quality.
可选地,如图2和图3所示,芯棒20包括相连的定位段21和安装段22,安装段22的外径小于定位段21的外径,且定位段21的端面与安装段22的连接处构成第二台阶202;第二定位面201设置于定位段21的外圆上;紧固部件30装设于安装段22的外圆上。Optionally, as shown in Figures 2 and 3, the mandrel 20 includes a connected positioning segment 21 and a mounting segment 22, the outer diameter of the mounting segment 22 is smaller than the outer diameter of the positioning segment 21, and the end surface of the positioning segment 21 is aligned with the mounting segment 22 forms a second step 202 ; the second positioning surface 201 is set on the outer circle of the positioning section 21 ; the fastening component 30 is installed on the outer circle of the mounting section 22 .
优选地,为缩短第二定位面201沿芯棒20轴向的加工长度,降低操作人员的加工难度,减少加工量,并提高加工速度,本实用新型具体的实施例中,如图3所示,定位段21包括相连的第一段211和第二段212;第一段211的外圆上设有第二定位面201;第二段212与安装段22相连,且第二段212的端面与安装段22的连接处构成第二台阶202。Preferably, in order to shorten the processing length of the second positioning surface 201 along the axial direction of the mandrel 20, reduce the processing difficulty of the operator, reduce the processing amount, and increase the processing speed, in a specific embodiment of the present invention, as shown in Figure 3 , the positioning section 21 includes a connected first section 211 and a second section 212; the outer circle of the first section 211 is provided with a second positioning surface 201; the second section 212 is connected with the installation section 22, and the end surface of the second section 212 The connection with the installation section 22 forms a second step 202 .
本实用新型中,如图2所示,紧固部件30包括用于使装设于芯棒20上的待加工件10上的第一台阶103与第二台阶202顶紧、以使待加工件10与芯棒20固定的锁紧螺母31;锁紧螺母31装设于安装段22的外圆上,且与安装段22螺纹连接。当待加工件10装设于芯棒20上时,通过拧动锁紧螺母31即可与待加工件10的端面抵顶,继续拧动锁紧螺母31使待加工件10上的第一台阶103与芯棒20上的第二台阶202顶紧,从而使待加工件10与芯棒20固定。In the present utility model, as shown in FIG. 2, the fastening part 30 includes a first step 103 and a second step 202 for tightening the first step 103 and the second step 202 on the workpiece 10 installed on the mandrel 20, so that the workpiece to be processed 10 and a lock nut 31 fixed to the mandrel 20; the lock nut 31 is installed on the outer circle of the installation section 22 and is threadedly connected with the installation section 22. When the workpiece 10 to be processed is installed on the mandrel 20, the end face of the workpiece 10 to be processed can be abutted by turning the lock nut 31, and the first step on the workpiece 10 to be processed can be reached by turning the lock nut 31 continuously. 103 is pressed against the second step 202 on the mandrel 20, so that the workpiece 10 and the mandrel 20 are fixed.
可选地,如图2和图3所示,安装段22包括相连的第三段221和第四段222;第三段221与定位段21相连,且与轴孔101匹配;锁紧螺母31装设于第四段222的外圆上。Optionally, as shown in FIGS. 2 and 3 , the mounting section 22 includes a connected third section 221 and a fourth section 222; the third section 221 is connected to the positioning section 21 and matches the shaft hole 101; the lock nut 31 Installed on the outer circle of the fourth segment 222 .
本实用新型具体的实施例中,如图3所示,第四段222的外径小于第三段221的外径,且第四段222的外圆上设有用于与锁紧螺母31螺纹连接的外螺纹,锁紧螺母31通过其上的内螺纹与第四段222上的外螺纹的配合螺纹连接于第四段222上。In a specific embodiment of the utility model, as shown in Figure 3, the outer diameter of the fourth section 222 is smaller than the outer diameter of the third section 221, and the outer circle of the fourth section 222 is provided with a threaded connection with the lock nut 31 The lock nut 31 is threadedly connected to the fourth section 222 through the cooperation between the internal thread on it and the external thread on the fourth section 222 .
本实用新型具体的实施例中,如图3所示,为进一步防止装设于芯棒20上的待加工件10沿芯棒20攒动,故而本实用新型的紧固部件30还包括用于装设于第三段221的外圆上的挡圈32,挡圈32设置于待加工件10和锁紧螺母31之间。In a specific embodiment of the utility model, as shown in FIG. 3 , in order to further prevent the workpiece 10 mounted on the mandrel 20 from moving along the mandrel 20, the fastening part 30 of the present invention also includes a The retaining ring 32 is disposed on the outer circle of the third section 221 , and the retaining ring 32 is disposed between the workpiece 10 and the locking nut 31 .
本实用新型具体的实施例中,如图3所示,为防止挡圈32被锁紧螺母31擦伤,从而影响挡圈32的工作性能,故而本实用新型的紧固部件30还包括用于装设于第四段222上的垫圈33,垫圈33设置于挡圈32和锁紧螺母31之间。In a specific embodiment of the utility model, as shown in Figure 3, in order to prevent the retaining ring 32 from being scratched by the lock nut 31, thus affecting the working performance of the retaining ring 32, the fastening part 30 of the present invention also includes a The washer 33 installed on the fourth section 222 is disposed between the retaining ring 32 and the locking nut 31 .
本实用新型具体的实施例中,如图2和图3所示,芯棒20还包括与定位段21的端部相连的连接段23,连接段23的外径与安装段22的外径相同。In a specific embodiment of the utility model, as shown in Figure 2 and Figure 3, the mandrel 20 also includes a connecting section 23 connected to the end of the positioning section 21, and the outer diameter of the connecting section 23 is the same as that of the mounting section 22 .
本实用新型具体的实施例中,如图2和图3所示,为将芯棒20更快速的装夹于车工设备的两根相对设置的顶尖之间,故而在连接段23和安装段22两者的端面各设置用于与车工设备上的两根顶尖分别抵顶的顶尖孔(图未示)。本实用新型优选的实施例中,连接段23和安装段22两者端面上的顶尖孔位于两者的端面中心。In the specific embodiment of the utility model, as shown in Fig. 2 and Fig. 3, in order to clamp the mandrel 20 more quickly between the two oppositely arranged tops of the turning equipment, the connection section 23 and the installation section 22 The end surfaces of the two are respectively provided with center holes (not shown) for abutting against two centers on the lathe equipment respectively. In a preferred embodiment of the present invention, the top holes on the end faces of the connecting section 23 and the installation section 22 are located at the centers of the two end faces.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (10)
Priority Applications (1)
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CN201521129877.7U CN205309883U (en) | 2015-12-30 | 2015-12-30 | Turning fixture |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110303443A (en) * | 2019-06-20 | 2019-10-08 | 成都飞机工业(集团)有限责任公司 | A kind of fixture and compensation method for avoiding sealing rubber ring, retaining ring extruding from scratching |
CN112605672A (en) * | 2020-12-17 | 2021-04-06 | 陕西宝成航空仪表有限责任公司 | Auxiliary clamp for machining parts by taking square holes as reference |
CN113231868A (en) * | 2021-04-26 | 2021-08-10 | 广州市昊志机电股份有限公司 | Machine tool machining positioning mechanism |
-
2015
- 2015-12-30 CN CN201521129877.7U patent/CN205309883U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110303443A (en) * | 2019-06-20 | 2019-10-08 | 成都飞机工业(集团)有限责任公司 | A kind of fixture and compensation method for avoiding sealing rubber ring, retaining ring extruding from scratching |
CN110303443B (en) * | 2019-06-20 | 2021-04-27 | 成都飞机工业(集团)有限责任公司 | Clamp for avoiding extrusion scratch of sealing rubber ring and check ring and compensation method |
CN112605672A (en) * | 2020-12-17 | 2021-04-06 | 陕西宝成航空仪表有限责任公司 | Auxiliary clamp for machining parts by taking square holes as reference |
CN113231868A (en) * | 2021-04-26 | 2021-08-10 | 广州市昊志机电股份有限公司 | Machine tool machining positioning mechanism |
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