CN205308206U - Energy -efficient agitator tank - Google Patents
Energy -efficient agitator tank Download PDFInfo
- Publication number
- CN205308206U CN205308206U CN201620048522.3U CN201620048522U CN205308206U CN 205308206 U CN205308206 U CN 205308206U CN 201620048522 U CN201620048522 U CN 201620048522U CN 205308206 U CN205308206 U CN 205308206U
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- stirring
- telescopic
- inner shell
- stirring blade
- tank body
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Accessories For Mixers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
一种高效节能搅拌罐,包括搅拌罐本体,搅拌罐本体顶部的搅拌电机,其中:所述搅拌罐体包括由内壳形成的搅拌腔体和外壳形成的液体流动层,所述内壳上部圆顶设有投料口,底部设有出料口及支持脚柱,所述内壳中心的搅拌腔体设置有可伸缩的搅拌装置,所述搅拌装置包括与搅拌电机连接的中心转轴和伸缩搅拌叶片结构,所述伸缩搅拌叶片结构交错安装在中心转轴上,所述伸缩搅拌叶片结构包括搅拌叶片和弹性部件,所述弹性部件一端固定在中心转轴上,另一端与搅拌叶片连接,本实用新型结构新颖,设计合理,能够极大的提高设备生产效率,缩短生产时间,节约生产成本,可广泛应用于涂料、医药、建材、化工、颜料、树脂、食品、科研等行业领域。
A high-efficiency and energy-saving stirring tank, including a stirring tank body and a stirring motor on the top of the stirring tank body, wherein: the stirring tank body includes a stirring cavity formed by an inner shell and a liquid flow layer formed by an outer shell, and the upper circle of the inner shell is The top is provided with a feeding port, the bottom is provided with a discharge port and a supporting column, and the stirring chamber in the center of the inner shell is provided with a telescopic stirring device, which includes a central shaft connected to a stirring motor and a telescopic stirring blade structure, the telescopic stirring blade structure is staggeredly installed on the central shaft, the telescopic stirring blade structure includes a stirring blade and an elastic component, one end of the elastic component is fixed on the central shaft, and the other end is connected to the stirring blade, the structure of the utility model Novel and reasonable in design, it can greatly improve equipment production efficiency, shorten production time, and save production costs. It can be widely used in coatings, medicine, building materials, chemicals, pigments, resins, food, scientific research and other industries.
Description
技术领域 technical field
本实用新型涉及搅拌罐设备技术领域,特别是一种高效节能搅拌罐。 The utility model relates to the technical field of stirring tank equipment, in particular to a high-efficiency and energy-saving stirring tank.
背景技术 Background technique
搅拌罐,作为一种工业化生产设备,广泛应用于涂料、医药、建材、化工、颜料、树脂、食品、科研等行业,传统的搅拌罐采用电加热,罐体升温慢,温度控制不温度,同时罐体内部原料反应时,不能根据反应的程度加速搅拌并调节搅拌半径,加速内部原料反应速度,提高设备生产效率,同时在反应后,冷却叫缓慢,延长了产品的生产时长,不利于设备连续化工艺生产。 Stirring tank, as a kind of industrial production equipment, is widely used in coatings, medicine, building materials, chemicals, pigments, resins, food, scientific research and other industries. The traditional stirring tank uses electric heating, the temperature of the tank body rises slowly, and the temperature is not controlled. At the same time When the raw materials in the tank are reacting, the stirring cannot be accelerated and the stirring radius can be adjusted according to the degree of reaction, so as to accelerate the reaction speed of the internal raw materials and improve the production efficiency of the equipment. chemical process production.
发明内容 Contents of the invention
为了克服现有技术的上述缺点,本实用新型的目的是提供一种罐体温度控制稳定的,升温快速的,罐体内的搅拌半径可以随罐体内原料反应程度变化的高效节能搅拌罐。 In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a high-efficiency and energy-saving stirring tank with stable temperature control, rapid temperature rise, and a stirring radius in the tank that can vary with the degree of reaction of raw materials in the tank.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种高效节能搅拌罐,包括搅拌罐本体,搅拌罐本体顶部的搅拌电机,其中:所述搅拌罐体包括由内壳形成的搅拌腔体和外壳形成的液体流动层,所述内壳上部圆顶设有投料口,底部设有出料口及支持脚柱,所述内壳中心的搅拌腔体设置有可伸缩的搅拌装置,所述搅拌装置包括与搅拌电机连接的中心转轴和伸缩搅拌叶片结构,所述伸缩搅拌叶片结构交错安装在中心转轴上,所述伸缩搅拌叶片结构包括搅拌叶片和弹性部件,所述弹性部件一端固定在中心转轴上,另一端与搅拌叶片连接,所述外壳上部设置有液体流动入口,下部设置有液体流动出口,所述搅拌电机通过控制线与设备控制系统连接。 A high-efficiency and energy-saving stirring tank, including a stirring tank body and a stirring motor on the top of the stirring tank body, wherein: the stirring tank body includes a stirring cavity formed by an inner shell and a liquid flow layer formed by an outer shell, and the upper circle of the inner shell is The top is provided with a feeding port, the bottom is provided with a discharge port and a supporting column, and the stirring chamber in the center of the inner shell is provided with a telescopic stirring device, which includes a central shaft connected to a stirring motor and a telescopic stirring blade structure, the telescopic stirring blade structure is staggeredly installed on the central shaft, the telescopic stirring blade structure includes a stirring blade and an elastic component, one end of the elastic component is fixed on the central shaft, and the other end is connected to the stirring blade, the upper part of the shell A liquid flow inlet is provided, and a liquid flow outlet is provided at the lower part, and the stirring motor is connected with the equipment control system through a control line.
作为本实用新型的进一步改进:所述内壳和外壳都是采用不锈钢材料制作而成。 As a further improvement of the utility model: both the inner shell and the outer shell are made of stainless steel.
作为本实用新型的进一步改进:所述液体流动层可为加热油,也可为冷却水。 As a further improvement of the utility model: the liquid flow layer can be heating oil or cooling water.
作为本实用新型的进一步改进:所述搅拌电机为交流变频电机。 As a further improvement of the utility model: the stirring motor is an AC frequency conversion motor.
与现有技术相比,本实用新型的有益效果是:本实用新型采用不锈钢制作罐体的内壳和外壳,增加罐体抗腐蚀性,提高设备使用寿命,采用流动性的加热油,能够使罐体内迅速升温,为原料反应快速提供一个最适宜的反应温度,缩短反应时间,提高产品生产效率,同时在反应最后,导热油可以从入油口迅速抽干保温存储以备下次利用,再导入冷却水对设备进行快速冷却,不仅能够节约大量的热能,而且解决了设备冷却慢的问题,使得生产出的产品,能够迅速导出,提高生产效率,同时通过设备控制系统,可以控制搅拌电机,在原料混合反应的不同阶段,采用不同的搅拌速度,使得可伸缩的搅拌装置,能够不断变化搅拌半径,促进原料高速混合,加速混合原料反应,提高设备生产效率,本实用新型,结构新颖,设计合理,能够极大的提高设备生产效率,缩短生产时间,节约生产成本,可广泛应用于涂料、医药、建材、化工、颜料、树脂、食品、科研等行业领域。 Compared with the prior art, the beneficial effects of the utility model are: the utility model adopts stainless steel to make the inner shell and the outer shell of the tank body, increases the corrosion resistance of the tank body, improves the service life of the equipment, and uses fluid heating oil, which can make The temperature in the tank rises rapidly, providing an optimal reaction temperature for the rapid reaction of raw materials, shortening the reaction time, and improving product production efficiency. Importing cooling water to quickly cool the equipment can not only save a lot of heat energy, but also solve the problem of slow cooling of the equipment, so that the produced products can be exported quickly and improve production efficiency. At the same time, the stirring motor can be controlled through the equipment control system. In different stages of raw material mixing reaction, different stirring speeds are used, so that the telescopic stirring device can continuously change the stirring radius, promote high-speed mixing of raw materials, accelerate the reaction of mixed raw materials, and improve the production efficiency of the equipment. The utility model has novel structure and design Reasonable, can greatly improve equipment production efficiency, shorten production time, save production costs, and can be widely used in coatings, medicine, building materials, chemicals, pigments, resins, food, scientific research and other industries.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 detailed description
现结合附图说明与实施例对本实用新型进一步说明: The utility model is further described in conjunction with description of drawings and embodiments now:
一种高效节能搅拌罐,包括搅拌罐本体1,搅拌罐本体顶部的搅拌电机2,其中:所述搅拌罐体1包括由内壳3形成的搅拌腔体和外壳4形成的液体流动层41,所述内壳3上部圆顶设有投料口31,底部设有出料口32及支持脚柱33,所述内壳3中心的搅拌腔体设置有可伸缩的搅拌装置5,所述搅拌装置5包括与搅拌电机连接的中心转轴51和伸缩搅拌叶片结构52,所述伸缩搅拌叶片结构52交错安装在中心转轴51上,所述伸缩搅拌叶片结构52包括搅拌叶片521和弹性部件522,所述弹性部件522一端固定在中心转轴51上,另一端与搅拌叶片521连接,所述外壳4上部设置有液体流动入口42,下部设置有液体流动出口43,所述搅拌电机2通过控制线与设备控制系统6连接。 A high-efficiency and energy-saving stirring tank, comprising a stirring tank body 1 and a stirring motor 2 on the top of the stirring tank body, wherein: the stirring tank body 1 includes a stirring cavity formed by an inner shell 3 and a liquid flow layer 41 formed by an outer shell 4, The upper dome of the inner shell 3 is provided with a feeding port 31, and the bottom is provided with a feeding port 32 and a supporting column 33. The stirring cavity at the center of the inner shell 3 is provided with a telescopic stirring device 5, and the stirring device 5 includes a central rotating shaft 51 connected to the stirring motor and a telescopic stirring blade structure 52, the telescopic stirring blade structure 52 is staggeredly installed on the central rotating shaft 51, the telescopic stirring blade structure 52 includes a stirring blade 521 and an elastic member 522, the One end of the elastic member 522 is fixed on the central rotating shaft 51, and the other end is connected to the stirring blade 521. The upper part of the housing 4 is provided with a liquid flow inlet 42, and the lower part is provided with a liquid flow outlet 43. The stirring motor 2 is controlled by the control line and the equipment. System 6 is connected.
所述内壳3和外壳4都是采用不锈钢材料制作而成,不锈钢制作罐体的内壳和外壳,增加罐体抗腐蚀性,提高设备使用寿命。 Both the inner shell 3 and the outer shell 4 are made of stainless steel. The inner shell and the outer shell of the tank are made of stainless steel, which increases the corrosion resistance of the tank and improves the service life of the equipment.
所述液体流动层41可为加热油,也可为冷却水,采用高温的加热油通入液体流动入口,能使罐体迅速升温,并能很好的维持罐体处于高温恒定状态,为罐体内的原料混合反应,提供一个稳定温度环境,使得原料混合反应加快,并配合设备控制系统控制伸缩搅拌装置,采用变化的搅拌半径,加速混合,加速混合原料反应,能极大提高产品生产效率,并缩短了混合原料升温等待时间,当混合原料反应完成后,加热高温油迅速从入油口迅速抽干,并保温存储以备下次利用,避免热能流失,为设备节约生产能源,抽干高温油后通入冷却水,使设备快速冷却后,导出生产品,缩短产品冷却时间,提高生产效率。 The liquid flow layer 41 can be heating oil or cooling water. The high-temperature heating oil can be passed into the liquid flow inlet, so that the tank body can be heated up rapidly, and the tank body can be well maintained at a high temperature and constant state. The mixing reaction of raw materials in the body provides a stable temperature environment to speed up the mixing reaction of raw materials, and cooperates with the equipment control system to control the telescopic stirring device, adopts changing stirring radius, accelerates mixing, and accelerates the reaction of mixed raw materials, which can greatly improve product production efficiency. It also shortens the waiting time for the mixed raw materials to heat up. When the reaction of the mixed raw materials is completed, the heated high-temperature oil is quickly drained from the oil inlet, and stored in heat preservation for the next use, avoiding heat loss, saving production energy for the equipment, and draining the high temperature Cooling water is fed after the oil, so that after the equipment is cooled quickly, the raw product is exported, the cooling time of the product is shortened, and the production efficiency is improved.
所述搅拌电机2为交流变频电机,采用交流变频电机,控制方便快捷,通过交流变频电机的输入频率轻松改变可伸缩的搅拌装置的搅拌速度和搅拌半径。 The stirring motor 2 is an AC frequency conversion motor, which is convenient and quick to control, and the stirring speed and stirring radius of the scalable stirring device can be easily changed through the input frequency of the AC frequency conversion motor.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620048522.3U CN205308206U (en) | 2016-01-19 | 2016-01-19 | Energy -efficient agitator tank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620048522.3U CN205308206U (en) | 2016-01-19 | 2016-01-19 | Energy -efficient agitator tank |
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| Publication Number | Publication Date |
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| CN205308206U true CN205308206U (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620048522.3U Expired - Lifetime CN205308206U (en) | 2016-01-19 | 2016-01-19 | Energy -efficient agitator tank |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106943928A (en) * | 2017-05-13 | 2017-07-14 | 李姗姗 | A kind of reducing coating processing mixer |
| CN107379317A (en) * | 2017-08-29 | 2017-11-24 | 天津科碧微粉技术有限公司 | A kind of ultra-fine level multicomponent Tissuemat E granulating production equipment |
| CN108043352A (en) * | 2017-12-26 | 2018-05-18 | 徐州孝科编织有限公司 | A kind of chemical reaction kettle |
| CN115972582A (en) * | 2023-02-27 | 2023-04-18 | 共享智能装备(安徽)有限公司 | A mixing device and 3D printing equipment |
-
2016
- 2016-01-19 CN CN201620048522.3U patent/CN205308206U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106943928A (en) * | 2017-05-13 | 2017-07-14 | 李姗姗 | A kind of reducing coating processing mixer |
| CN107379317A (en) * | 2017-08-29 | 2017-11-24 | 天津科碧微粉技术有限公司 | A kind of ultra-fine level multicomponent Tissuemat E granulating production equipment |
| CN108043352A (en) * | 2017-12-26 | 2018-05-18 | 徐州孝科编织有限公司 | A kind of chemical reaction kettle |
| CN115972582A (en) * | 2023-02-27 | 2023-04-18 | 共享智能装备(安徽)有限公司 | A mixing device and 3D printing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: Nansha District Ling Tung Chung Town Road Guangzhou City, Guangdong province 510000 No. 2 (Building 1) 104 Patentee after: GUANGZHOU LIZHILI MACHINERY EQUIPMENT Co.,Ltd. Address before: 510000, Guangzhou, Guangdong province Nansha District Tung Chung Town, Panyu Road, south section of Jane 3, 101 Patentee before: GUANGZHOU LIZHILI MACHINERY EQUIPMENT Co.,Ltd. |
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| CP02 | Change in the address of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 510000 No.2 Shiling Road, Dongyong Town, Nansha District, Guangzhou City, Guangdong Province (workshop 1) 104 Patentee after: Lizhili machinery (Guangzhou) Co.,Ltd. Address before: 510000 No.2 Shiling Road, Dongyong Town, Nansha District, Guangzhou City, Guangdong Province (workshop 1) 104 Patentee before: GUANGZHOU LIZHILI MACHINERY EQUIPMENT Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160615 |
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| CX01 | Expiry of patent term |