CN205308111U - Tobacco processing exhaust gas purification device - Google Patents
Tobacco processing exhaust gas purification device Download PDFInfo
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- CN205308111U CN205308111U CN201521085281.1U CN201521085281U CN205308111U CN 205308111 U CN205308111 U CN 205308111U CN 201521085281 U CN201521085281 U CN 201521085281U CN 205308111 U CN205308111 U CN 205308111U
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Abstract
Description
技术领域 technical field
本实用新型涉及环境工程废气治理领域,特别涉及一种烟草加工废气净化装置。 The utility model relates to the field of environmental engineering waste gas treatment, in particular to a tobacco processing waste gas purification device.
背景技术 Background technique
烟草加工生产过程中,各生产点产生异物种类复杂,具有含湿量高、含尘、高温、臭味重的特点,这些恶臭废气内含有的主要成分有:苯酚、茄酮、大马酮、糖醛、甲苯、甲醇、乙醇、丙酮、丁烷、醋酸等,对于此类恶臭废气的治理一直没有得到重视,部分烟草加工企业也采用了相应的治理技术,但很难达到大气污染物排放要求及恶臭污染物排放要求,与人们日益增长的环境要求不相适应。 In the process of tobacco processing and production, various types of foreign matter are produced at various production points, with the characteristics of high moisture content, dust content, high temperature, and heavy odor. The main components contained in these malodorous exhaust gases are: phenol, solanone, damascenone, For furfural, toluene, methanol, ethanol, acetone, butane, acetic acid, etc., the treatment of this kind of malodorous exhaust gas has not been paid much attention. Some tobacco processing enterprises have also adopted corresponding treatment technologies, but it is difficult to meet the emission requirements of air pollutants And the emission requirements of odor pollutants are not compatible with people's growing environmental requirements.
目前,常见的烟草恶臭废气处理方法有生物法、植物精油掩盖法、吸附法、低温等离子技术、化学氧化法。 At present, the common treatment methods of tobacco odor exhaust gas include biological method, plant essential oil masking method, adsorption method, low temperature plasma technology, and chemical oxidation method.
生物法是利用指定微生物群体对烟草恶臭废气进行吸收分解,使恶臭废气能够达标排放,但微生物的生长需要适宜的温度、湿度、营养条件,增加了运行成本,且在实际运用中还会由于条件控制不当导致微生物死亡,烟草废气治理效果差。 The biological method is to use a designated group of microorganisms to absorb and decompose the malodorous exhaust gas of tobacco, so that the odorous exhaust gas can be discharged up to the standard, but the growth of microorganisms requires suitable temperature, humidity, and nutritional conditions, which increases the operating cost, and in actual use, it will also be due to conditions. Improper control leads to the death of microorganisms, and the effect of tobacco waste gas treatment is poor.
植物精油掩盖法虽然在短时间内能掩饰住恶臭异味,但不能从源头上去除恶臭分子,不能满足大气污染物的控制要求。 Although the plant essential oil masking method can cover up the odor in a short period of time, it cannot remove the odor molecules from the source and cannot meet the control requirements of air pollutants.
吸附法是利用固体吸收剂吸收废气中的有毒有害成分,去除方法简单,效果显著,含尘废气容易堵塞吸收剂,吸收剂在废气含有湿度的情况下很容易失效,再生困难,不适宜含尘含湿废气的治理。 The adsorption method uses a solid absorbent to absorb toxic and harmful components in the exhaust gas. The removal method is simple and the effect is remarkable. The dusty exhaust gas is easy to block the absorbent. The absorbent is prone to failure when the exhaust gas contains humidity, and regeneration is difficult. It is not suitable for dust. Treatment of wet exhaust gas.
低温等离子技术是国内烟草行业使用较多一类处理技术,采用外加高压高频交变电流,表面生成微放电,促使电场中自由电子加速,与气体进行激发、游离、解离、结合或再结合等反应,生成自由基、基态氧、亚稳态氧等高活性物质,从而将烟草废气中高分子有机物氧化裂解为小分子物质,达到废气治理的目的。基于烟草废气含湿量高、含尘量大,使得电极表面容易形成厚厚的一层尘膜,造成生成的高活性物质降低,使得去除效率下降。目前工业上常采用水喷淋技术进行后续处理,但水喷淋的吸附效果有限,往往达不到相应排放要求。 Low-temperature plasma technology is a kind of treatment technology that is widely used in the domestic tobacco industry. It uses an external high-voltage and high-frequency alternating current to generate micro-discharges on the surface, which promotes the acceleration of free electrons in the electric field, and excites, dissociates, dissociates, combines or recombines with gases. and other reactions to generate highly active substances such as free radicals, ground state oxygen, and metastable oxygen, so as to oxidize and crack high-molecular organic matter in tobacco waste gas into small molecular substances to achieve the purpose of waste gas treatment. Due to the high moisture content and large dust content of tobacco waste gas, a thick layer of dust film is easily formed on the surface of the electrode, resulting in a decrease in the generation of highly active substances and a decrease in removal efficiency. At present, water spray technology is often used for subsequent treatment in industry, but the adsorption effect of water spray is limited, and the corresponding discharge requirements are often not met.
化学氧化法是采用强氧化剂氧化恶臭污染物,反应条件容易控制、操作方便,但存在氧化剂价格昂贵、选择性强、氧化剂与废气混合不均的难题。 The chemical oxidation method uses a strong oxidant to oxidize odorous pollutants. The reaction conditions are easy to control and easy to operate. However, there are problems such as expensive oxidant, strong selectivity, and uneven mixing of oxidant and exhaust gas.
发明内容 Contents of the invention
本实用新型的目的在于克服现有的烟草加工废气处理技术存在的去除效率低、成本高、氧化剂与废气混合不均的难题,提供了一种结构简单,去除效率高、成本低的烟草加工废气除臭净化装置。 The purpose of the utility model is to overcome the problems of low removal efficiency, high cost and uneven mixing of oxidant and waste gas existing in the existing tobacco processing waste gas treatment technology, and provide a tobacco processing waste gas with simple structure, high removal efficiency and low cost Deodorization purification device.
本实用新型的实现方式是,一种烟草加工废气除臭净化装置,其特征在于:包括臭氧发生器,氧化反应装置,旋流式反应器,湿式水喷淋装置,喷淋管,除雾器,风机,所述的臭氧发生器连接至所述的氧化反应装置,所述的氧化反应装置连接至所述的湿式水喷淋装置,所述的湿式水喷淋装置连接至风机外排。 The implementation of the utility model is a tobacco processing waste gas deodorization and purification device, which is characterized in that it includes an ozone generator, an oxidation reaction device, a swirling flow reactor, a wet water spray device, a spray pipe, and a demister , fan, the ozone generator is connected to the oxidation reaction device, the oxidation reaction device is connected to the wet water spray device, and the wet water spray device is connected to the fan to discharge.
优选地,所述的氧化反应装置内设有旋流式反应器。 Preferably, the oxidation reaction device is provided with a cyclone reactor.
优选地,所述的湿式水喷淋装置内设有喷淋管和除雾器。 Preferably, a spray pipe and a demister are arranged in the wet water spray device.
一种烟草加工废气除臭净化装置的实现方式是: A realization method of a tobacco processing waste gas deodorization and purification device is:
(1)臭氧发生器产生臭氧,输送至氧化反应装置; (1) The ozone generator produces ozone, which is transported to the oxidation reaction device;
(2)将烟草废气通入氧化反应装置,烟草废气与强氧化剂臭氧在旋流式反应器的作用下发生混合作用,同时,将废气中的大部分恶臭物质氧化、降解; (2) The tobacco waste gas is passed into the oxidation reaction device, and the tobacco waste gas and the strong oxidizing agent ozone are mixed under the action of the cyclone reactor, and at the same time, most of the malodorous substances in the waste gas are oxidized and degraded;
(3)将氧化降解后的气体通入湿式水喷淋装置,吸收降解未被氧化完全的有机废气; (3) Pass the oxidized and degraded gas into the wet water spray device to absorb and degrade the organic waste gas that has not been completely oxidized;
(4)将通过湿式水喷淋装置后的洁净气体通过风机外排。 (4) Exhaust the clean gas after passing through the wet water spray device through the fan.
本实用新型烟草废气的原理是在氧化反应装置中通入臭氧,它们是氧化性极强的活性粒子,能够氧化、降解烟草废气中的恶臭分子,达到无臭排放的目的。未被臭氧氧化分解的恶臭废气分子,湿式水喷淋装置可以将其彻底去除,使烟草废气达到洁净排放目的。 The principle of the utility model is to pass ozone into the oxidation reaction device, which are highly oxidizing active particles, which can oxidize and degrade the malodorous molecules in the tobacco waste gas, so as to achieve the purpose of odorless emission. The malodorous exhaust gas molecules that have not been oxidized and decomposed by ozone can be completely removed by the wet water spray device, so that the tobacco exhaust gas can achieve the purpose of clean emission.
本实用新型的有益效果是:一、氧化反应装置中采用了旋流式反应器,使得臭氧与烟草废气充分接触,大大减小了氧化反应装置的体积,解决现有的处理装置存在的氧化剂与废气混合不均、造成氧化剂浪费和废气排放不达标的难题;二、湿式水喷淋装置的设计解决了臭氧处理恶臭物质存在的选择性有限、处理废气不彻底的难题。三、本实用新型装置简单,烟草废气去除效率高,成本低。 The beneficial effects of the utility model are: 1. The swirling flow reactor is adopted in the oxidation reaction device, so that the ozone is fully contacted with the tobacco waste gas, the volume of the oxidation reaction device is greatly reduced, and the problem of oxidant and oxidant in the existing processing device is solved. The problem of uneven mixing of exhaust gas, resulting in waste of oxidant and substandard exhaust gas discharge; 2. The design of wet water spray device solves the problem of limited selectivity for ozone treatment of odorous substances and incomplete treatment of exhaust gas. 3. The device of the utility model is simple, the removal efficiency of tobacco waste gas is high, and the cost is low.
附图说明 Description of drawings
图1是本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.
图中:1-臭氧发生器,2-氧化反应装置,3-旋流式反应器,4-湿式水喷淋装置,5-喷淋管,6-除雾器,7-风机。 In the figure: 1-ozone generator, 2-oxidation reaction device, 3-swirl flow reactor, 4-wet water spray device, 5-spray pipe, 6-demister, 7-fan.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步描述。 Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,本实用新型包括臭氧发生器1,氧化反应装置2,旋流式反应器3,湿式水喷淋装置4,喷淋管5,除雾器6,风机7。臭氧发生器1产生的臭氧输送至氧化反应装置2,烟草废气输送至氧化反应装置2,氧化反应装置2内旋流式反应器3的混流臭氧与烟草废气,混合后的气体输送至湿式水喷淋装置4,洁净的气体通过风机7外排。 As shown in Figure 1, the utility model includes an ozone generator 1, an oxidation reaction device 2, a swirl reactor 3, a wet water spray device 4, a spray pipe 5, a mist eliminator 6, and a blower fan 7. The ozone generated by the ozone generator 1 is sent to the oxidation reaction device 2, and the tobacco waste gas is sent to the oxidation reaction device 2. The mixed flow of ozone and tobacco waste gas in the swirling flow reactor 3 in the oxidation reaction device 2 is sent to the wet water jet Shower device 4, clean gas is discharged through fan 7.
烟草废气与臭氧发生器产生的臭氧一同输送至氧化反应装置2,氧化反应装置2内的旋流式反应器3能够均匀混合臭氧与烟草废气,在臭氧的强氧化作用下,烟草废气中的恶臭分子大部分被氧化降解为小分子物质,少量有机废气输送至湿式水喷淋装置4,可进一步去除氧化反应装置2内未完全反应的废气,达到无臭排放目的。喷淋管5产生的喷淋水吸收降解废气,然后通过除雾器6去除烟气中的水分,最后通过风机7外排出洁净的气体。 The tobacco waste gas and the ozone generated by the ozone generator are sent to the oxidation reaction device 2 together. The swirl reactor 3 in the oxidation reaction device 2 can evenly mix the ozone and the tobacco waste gas. Under the strong oxidation of the ozone, the stench in the tobacco waste gas Most of the molecules are oxidized and degraded into small molecular substances, and a small amount of organic waste gas is transported to the wet water spray device 4, which can further remove the incompletely reacted waste gas in the oxidation reaction device 2, and achieve the purpose of odorless emission. The spray water generated by the spray pipe 5 absorbs the degradation waste gas, then the moisture in the flue gas is removed through the mist eliminator 6 , and finally the clean gas is discharged through the fan 7 .
以上仅仅是对本实用新型的实施例做了简单说明,并不是对本实用新型的限制,其可以有很多的变形,任何同专业的技术人员依据本实用新型进行的变形,均认为属于本实用新型的保护范围。 The above is only a brief description of the embodiments of the present utility model, and is not a limitation of the present utility model. It can have many deformations. Any deformation performed by technical personnel of the same profession according to the present utility model is considered to belong to the present utility model. protected range.
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| CN201521085281.1U CN205308111U (en) | 2015-12-24 | 2015-12-24 | Tobacco processing exhaust gas purification device |
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| CN201521085281.1U CN205308111U (en) | 2015-12-24 | 2015-12-24 | Tobacco processing exhaust gas purification device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106215654A (en) * | 2016-08-02 | 2016-12-14 | 安徽宜桐机械有限公司 | One grows tobacco processing waste gas purification apparatus |
| CN109499333A (en) * | 2018-12-31 | 2019-03-22 | 江苏百达环保科技有限公司 | A kind of deodorization device |
| CN109589768A (en) * | 2018-12-18 | 2019-04-09 | 浙江龙源四方机械设备制造有限公司 | The processing method of fish powder waste gases |
| CN110652854A (en) * | 2018-06-29 | 2020-01-07 | 福建爱溥环保设备有限公司 | VOC waste gas treatment device and its treatment method |
-
2015
- 2015-12-24 CN CN201521085281.1U patent/CN205308111U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106215654A (en) * | 2016-08-02 | 2016-12-14 | 安徽宜桐机械有限公司 | One grows tobacco processing waste gas purification apparatus |
| CN110652854A (en) * | 2018-06-29 | 2020-01-07 | 福建爱溥环保设备有限公司 | VOC waste gas treatment device and its treatment method |
| CN109589768A (en) * | 2018-12-18 | 2019-04-09 | 浙江龙源四方机械设备制造有限公司 | The processing method of fish powder waste gases |
| CN109499333A (en) * | 2018-12-31 | 2019-03-22 | 江苏百达环保科技有限公司 | A kind of deodorization device |
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Granted publication date: 20160615 Termination date: 20191224 |