CN205299901U - Water and electricity disconnect -type PTC liquid heater - Google Patents
Water and electricity disconnect -type PTC liquid heater Download PDFInfo
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- CN205299901U CN205299901U CN201620010227.9U CN201620010227U CN205299901U CN 205299901 U CN205299901 U CN 205299901U CN 201620010227 U CN201620010227 U CN 201620010227U CN 205299901 U CN205299901 U CN 205299901U
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Abstract
本实用新型公开了一种水电分离式PTC液体加热器,包括PTC加热条、内循环套、外循环套、导热导流弹簧和液体进出口,所述内循环套包括内循环套外壁、内循环套中间部分和内循环套内壁,外循环套包括外循环套外壁、外循环套内壁、中空腔体部分和外循环套液体进出口。该装置设置有镀铬导热导流弹簧,可以降低流速,引导液体沿内循环套内壁流动,提高液体受热的均匀性,增加液体的受热面积和受热时间,提高热电转换效率,节约电能,使用效果好;外循环套通过高温导热绝缘胶与内循环套配合,可以充分利用PTC加热条两个发热面的热量,提高了热电转换效率,降低了环境温度;外循环套的中空腔体部分为栅格状,既增加外循环套的强度,又增加导热面积。
The utility model discloses a water and electricity separation type PTC liquid heater, which comprises a PTC heating strip, an inner circulation sleeve, an outer circulation sleeve, a heat-conducting and flow-conducting spring, and a liquid inlet and outlet. The inner circulation sleeve includes an outer wall of the inner circulation sleeve, an inner circulation sleeve The middle part of the sleeve and the inner wall of the inner circulation sleeve, and the outer circulation sleeve includes the outer wall of the outer circulation sleeve, the inner wall of the outer circulation sleeve, the hollow cavity part and the liquid inlet and outlet of the outer circulation sleeve. The device is equipped with a chrome-plated heat conduction spring, which can reduce the flow rate, guide the liquid to flow along the inner wall of the inner circulation sleeve, improve the uniformity of the liquid heating, increase the heating area and heating time of the liquid, improve the thermoelectric conversion efficiency, save electric energy, and have a good use effect ;The outer circulation sleeve cooperates with the inner circulation sleeve through high-temperature heat-conducting insulating glue, which can make full use of the heat of the two heating surfaces of the PTC heating strip, which improves the thermoelectric conversion efficiency and reduces the ambient temperature; the hollow cavity part of the outer circulation sleeve is a grid shape, which not only increases the strength of the outer circulation sleeve, but also increases the heat conduction area.
Description
技术领域 technical field
本实用新型涉及一种加热器,具体是一种水电分离式PTC液体加热器。 The utility model relates to a heater, in particular to a water and electricity separation type PTC liquid heater.
背景技术 Background technique
液体加热器是用来进行液体加热的设备,可以对水、导热油等液体进行加热。近年来,PTC陶瓷片加热技术在我国得到了迅猛发展,在市场上出现了很多利用PTC陶瓷发热片制成的液体加热器产品,纵观这些PTC液体加热器,其基本结构是:加热容器内部是水路,在加热容器的外壁紧配合PTC加热条。直管型PTC液体加热器是最常见的PTC液体加热器,液体从PTC液体加热器内壁中间中空部分流过,在加热器外壁上紧配合PTC加热条,在加热过程中,快速流动的液体带走了PTC加热条紧贴加热器外壁的发热面的热量,实现真正的水电分离。直管型PTC液体加热器内壁中间中空部分为一圆柱体,此圆柱体直径为30mm,长度为340mm,是液体流通部分。直管型PTC液体加热器虽然可以做到水电分离,但在加热过程中,快速流动的液体只带走了PTC加热条紧贴加热器外壁的发热面的热量,PTC加热条的另一个发热面的热量白白散到空气中,热电转换没有得到充分利用,且使PTC液体加热器周围环境温度升高;而且靠近直管型PTC液体加热器内壁的液体吸收了PTC加热条的热量,而圆柱体中心的液体得到的热量缺很少。 The liquid heater is a device used for liquid heating, which can heat liquids such as water and heat transfer oil. In recent years, PTC ceramic heating technology has developed rapidly in my country, and many liquid heater products made of PTC ceramic heating sheets have appeared on the market. Looking at these PTC liquid heaters, their basic structure is: heating the inside of the container It is a waterway, and a PTC heating strip is closely matched with the outer wall of the heating container. Straight tube type PTC liquid heater is the most common PTC liquid heater. The liquid flows through the hollow part of the inner wall of the PTC liquid heater, and the PTC heating strip is tightly fitted on the outer wall of the heater. During the heating process, the fast flowing liquid brings The heat from the heating surface of the PTC heating strip close to the outer wall of the heater is taken away to realize the real separation of water and electricity. The hollow part in the middle of the inner wall of the straight tube type PTC liquid heater is a cylinder with a diameter of 30mm and a length of 340mm, which is the liquid circulation part. Although straight-tube PTC liquid heaters can separate water and electricity, during the heating process, the fast-flowing liquid only takes away the heat from the heating surface of the PTC heating strip that is close to the outer wall of the heater. The other heating surface of the PTC heating strip The heat of the heat is scattered into the air in vain, the thermoelectric conversion is not fully utilized, and the temperature of the surrounding environment of the PTC liquid heater is increased; and the liquid close to the inner wall of the straight tube type PTC liquid heater absorbs the heat of the PTC heating strip, while the cylinder The liquid in the center gets very little heat.
实用新型内容 Utility model content
本实用新型的目的在于提供一种水电分离式PTC液体加热器,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a water and electricity separation type PTC liquid heater to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
一种水电分离式PTC液体加热器,包括PTC加热条、内循环套、外循环套、导热导流弹簧和液体进出口,所述内循环套包括内循环套外壁、内循环套中间部分和内循环套内壁,内循环套中间部分位于内循环套外壁和内循环套内壁之间,内循环套内壁为圆柱形,内循环套内壁上设置有用于降低液体流速和引导液体流动的导热导流弹簧,导热导流弹簧的表面采用镀铬工艺处理,内循环套的顶端和底端设置有液体进出口,PTC加热条的数量为四条,并且通过液压装置压装在内循环套外壁的内表面,内循环套与外循环套通过300℃耐高温绝缘导热胶常温固化紧密配合,外循环套为一个截面为正方形的长方体,外循环套采用铝合金材质制作,外循环套包括外循环套外壁、外循环套内壁、中空腔体部分和外循环套液体进出口,中空腔体部分位于外循环套外壁和外循环套内壁之间,外循环套外壁的一侧设置有用于和液体管道相连的外循环套液体进出口,外循环套内壁比内循环套外壁大1mm的间隙。 A water and electricity separation type PTC liquid heater, including a PTC heating strip, an inner circulation sleeve, an outer circulation sleeve, a heat conduction and flow guide spring, and a liquid inlet and outlet. The inner circulation sleeve includes the outer wall of the inner circulation sleeve, the middle part of the inner circulation sleeve and the inner The inner wall of the circulation sleeve, the middle part of the inner circulation sleeve is located between the outer wall of the inner circulation sleeve and the inner wall of the inner circulation sleeve, the inner wall of the inner circulation sleeve is cylindrical, and the inner wall of the inner circulation sleeve is provided with a heat conduction spring for reducing the flow rate of the liquid and guiding the flow of the liquid , the surface of the heat-conducting and flow-conducting spring is treated with chrome plating, the top and bottom of the inner circulation sleeve are provided with liquid inlet and outlet, the number of PTC heating strips is four, and the inner surface of the outer wall of the inner circulation sleeve is press-fitted by a hydraulic device. The circulation sleeve and the outer circulation sleeve are closely matched through the 300°C high-temperature insulating and heat-conducting adhesive cured at room temperature. The outer circulation sleeve is a cuboid with a square cross section. The outer circulation sleeve is made of aluminum alloy. The outer circulation sleeve includes the outer wall of the outer circulation sleeve and the outer circulation sleeve. The inner wall of the sleeve, the hollow cavity part and the liquid inlet and outlet of the outer circulation sleeve, the hollow cavity part is located between the outer wall of the outer circulation sleeve and the inner wall of the outer circulation sleeve, and one side of the outer wall of the outer circulation sleeve is provided with an outer circulation sleeve for connecting with a liquid pipeline Liquid inlet and outlet, the inner wall of the outer circulation sleeve is 1mm larger than the outer wall of the inner circulation sleeve.
作为本实用新型进一步的方案:外循环套液体进出口的直径为32mm。 As a further solution of the utility model: the diameter of the liquid inlet and outlet of the outer circulation sleeve is 32mm.
作为本实用新型进一步的方案:外循环套内壁的厚度为1.63mm,外循环套外壁的厚度为3.17mm,中空腔体部分的厚度为9.5mm。 As a further solution of the present invention: the thickness of the inner wall of the outer circulation sleeve is 1.63 mm, the thickness of the outer wall of the outer circulation sleeve is 3.17 mm, and the thickness of the hollow cavity part is 9.5 mm.
作为本实用新型进一步的方案:中空腔体部分的形状为栅格状。 As a further solution of the present invention: the shape of the hollow cavity part is grid-like.
作为本实用新型进一步的方案:PTC加热条采用PTC陶瓷发热片制作。 As a further solution of the utility model: the PTC heating strip is made of a PTC ceramic heating sheet.
与现有技术相比,本实用新型的有益效果是:该装置设计合理,故障率低,使用稳定性好;设置有镀铬导热导流弹簧,可以降低流速,引导液体沿内循环套内壁流动,提高液体受热的均匀性,增加液体的受热面积和受热时间,提高热电转换效率,节约电能,使用效果好;外循环套通过高温导热绝缘胶与内循环套配合,充分利用PTC加热条两个发热面的热量,提高了热电转换效率,降低了环境温度;外循环套的中空腔体部分为栅格状,既增加外循环套的强度,又增加导热面积。 Compared with the prior art, the beneficial effects of the utility model are: the device has reasonable design, low failure rate, and good stability in use; it is equipped with chrome-plated heat-conducting and flow-conducting springs, which can reduce the flow rate and guide the liquid to flow along the inner wall of the inner circulation sleeve. Improve the uniformity of heating of the liquid, increase the heating area and heating time of the liquid, improve the thermoelectric conversion efficiency, save electric energy, and have good use effects; the outer circulation sleeve cooperates with the inner circulation sleeve through high-temperature heat-conducting insulating glue, and makes full use of the two PTC heating strips to generate heat The heat from the surface improves the thermoelectric conversion efficiency and reduces the ambient temperature; the hollow cavity of the outer circulation sleeve is grid-shaped, which not only increases the strength of the outer circulation sleeve, but also increases the heat conduction area.
附图说明 Description of drawings
图1为水电分离式PTC液体加热器的主视图。 Fig. 1 is a front view of a water and electricity separation type PTC liquid heater.
图2为水电分离式PTC液体加热器的俯视图。 Fig. 2 is a top view of a water and electricity separation type PTC liquid heater.
图3为水电分离式PTC液体加热器中外循环套的主视图。 Fig. 3 is the front view of the outer circulation sleeve in the water and electricity separation type PTC liquid heater.
图4为水电分离式PTC液体加热器中外循环套的俯视图。 Fig. 4 is a top view of the outer circulation sleeve in the water and electricity separation type PTC liquid heater.
图5为水电分离式PTC液体加热器中内循环套的主视图。 Fig. 5 is a front view of the inner circulation sleeve in the water and electricity separation type PTC liquid heater.
图6为水电分离式PTC液体加热器中内循环套的俯视图。 Fig. 6 is a top view of the inner circulation sleeve in the water and electricity separation type PTC liquid heater.
其中:1-PTC加热条,2-内循环套,21-内循环套外壁,22-内循环套中间部分,23-内循环套内壁,3-外循环套,31-外循环套外壁,32-外循环套内壁,33-中空腔体部分,34-外循环套液体进出口,4-导热导流弹簧,5-液体进出口。 Among them: 1-PTC heating strip, 2-inner circulation sleeve, 21-outer wall of inner circulation sleeve, 22-middle part of inner circulation sleeve, 23-inner wall of inner circulation sleeve, 3-outer circulation sleeve, 31-outer wall of outer circulation sleeve, 32 - the inner wall of the outer circulation sleeve, 33 - the hollow cavity part, 34 - the liquid inlet and outlet of the outer circulation sleeve, 4 - the heat conduction and flow guide spring, and 5 - the liquid inlet and outlet.
具体实施方式 detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。 The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-6,一种水电分离式PTC液体加热器,包括PTC加热条1、内循环套2、外循环套3、导热导流弹簧4和液体进出口5,所述内循环套2包括内循环套外壁21、内循环套中间部分22和内循环套内壁23,内循环套中间部分22位于内循环套外壁21和内循环套内壁23之间,内循环套内壁23为圆柱形,内循环套内壁23上设置有用于降低液体流速和引导液体流动的导热导流弹簧4,导热导流弹簧4的表面采用镀铬工艺处理,内循环套2的顶端和底端设置有液体进出口5,PTC加热条1的数量为四条,并且通过液压装置压装在内循环套外壁21的内表面,内循环套2与外循环套3通过300℃耐高温绝缘导热胶常温固化紧密配合,外循环套3为一个截面为正方形的长方体,外循环套3采用铝合金材质制作,外循环套3包括外循环套外壁31、外循环套内壁32、中空腔体部分33和外循环套液体进出口34,中空腔体部分33位于外循环套外壁31和外循环套内壁32之间,外循环套外壁31的一侧设置有用于和液体管道相连的外循环套液体进出口34,外循环套内壁32比内循环套外壁21大1mm的间隙。外循环套液体进出口34的直径为32mm。外循环套3内壁的厚度为1.63mm,外壁的厚度为3.17mm,中空腔体部分的厚度为9.5mm。中空部分33的形状为栅格状并且设置有散热条。PTC加热条采用PTC陶瓷发热片制作。 Please refer to Figure 1-6, a water and electricity separation type PTC liquid heater, including a PTC heating strip 1, an inner circulation sleeve 2, an outer circulation sleeve 3, a heat conduction spring 4 and a liquid inlet and outlet 5, the inner circulation sleeve 2 It includes the outer wall 21 of the inner circulation sleeve, the middle part 22 of the inner circulation sleeve and the inner wall 23 of the inner circulation sleeve. The middle part 22 of the inner circulation sleeve is located between the outer wall 21 of the inner circulation sleeve and the inner wall 23 of the inner circulation sleeve. The inner wall 23 of the inner circulation sleeve is cylindrical. The inner wall 23 of the inner circulation sleeve is provided with a heat conduction and flow guide spring 4 for reducing the liquid flow rate and guiding the liquid flow. The surface of the heat conduction and flow guide spring 4 is treated with chrome plating, and the top and bottom ends of the inner circulation sleeve 2 are provided with a liquid inlet and outlet 5. , the number of PTC heating strips 1 is four, and they are press-fitted on the inner surface of the outer wall 21 of the inner circulation sleeve by a hydraulic device. The sleeve 3 is a rectangular parallelepiped with a square section. The outer circulation sleeve 3 is made of aluminum alloy. The outer circulation sleeve 3 includes the outer wall 31 of the outer circulation sleeve, the inner wall 32 of the outer circulation sleeve, the hollow cavity part 33 and the liquid inlet and outlet 34 of the outer circulation sleeve. , the hollow cavity part 33 is located between the outer wall 31 of the outer circulation sleeve and the inner wall 32 of the outer circulation sleeve, and one side of the outer wall 31 of the outer circulation sleeve is provided with an inlet and outlet 34 for liquid of the outer circulation sleeve connected to the liquid pipeline, and the inner wall 32 of the outer circulation sleeve A gap of 1mm larger than the outer wall 21 of the inner circulation sleeve. The diameter of the liquid inlet and outlet 34 of the outer circulation cover is 32mm. The thickness of the inner wall of the outer circulation sleeve 3 is 1.63 mm, the thickness of the outer wall is 3.17 mm, and the thickness of the hollow cavity part is 9.5 mm. The hollow portion 33 has a grid shape and is provided with cooling strips. The PTC heating strip is made of PTC ceramic heating sheet.
本实用新型的工作原理是:启动该装置,液体通过液体进出口5和外循环套液体进出口34与液体主管路相连,形成双套液体循环系统。内循环套2液体循环回路:液体通过内循环套2的液体进出口5,经过导热导流弹簧4引导流动,镀铬导热导流弹簧4可以降低流速,引导液体沿内循环套内壁23流动,提高液体受热的均匀性,增加液体的受热面积和受热时间,提高热电转换效率;经过PTC加热条1的加热,内循环套2中的液体通过液体进出口5最终与外循环套液体进出口34中流动的液体汇合到主管路,液体均匀吸收热量。外循环套3液体循环回路:液体通过外循环套液体进出口34流动,吸收PTC加热条1的另一个发热面的热量,使得PTC加热条1的两个发热面都得到充分利用,提高了热电转换效率,降低了环境温度,外循环套3的中空腔体部分33为栅格状,即增加外循环套3的强度,又增加导热面积,外循环套3中被加热的液体通过外循环套液体进出口34最终与内循环套2的液体进出口5中被加热的液体汇合到主管路,液体均匀吸收热量,热电效率得到充分利用。该装置设计合理,故障率低,使用稳定性好;设置有镀铬导热导流弹簧4,可以降低流速,引导液体沿内循环套内壁23流动,提高液体受热的均匀性,增加液体的受热面积和受热时间,提高热电转换效率,节约电能,使用效果好;外循环套3通过高温导热绝缘胶与内循环套2配合,可以充分利用PTC加热条1两个发热面的热量,提高了热电转换效率,降低了环境温度;外循环套3的中空腔体部分33为栅格状,既增加外循环套3的强度,又增加导热面积。 The working principle of the utility model is: start the device, the liquid is connected with the liquid main pipeline through the liquid inlet and outlet 5 and the liquid inlet and outlet 34 of the outer circulation sleeve, forming a double liquid circulation system. Inner circulation sleeve 2 liquid circulation loop: the liquid passes through the liquid inlet and outlet 5 of the inner circulation sleeve 2, and is guided to flow through the heat conduction and flow guide spring 4. The chrome-plated heat conduction and flow guide spring 4 can reduce the flow rate, guide the liquid to flow along the inner wall 23 of the inner circulation sleeve, and improve The uniformity of liquid heating increases the heating area and heating time of the liquid and improves the thermoelectric conversion efficiency; after being heated by the PTC heating strip 1, the liquid in the inner circulation sleeve 2 passes through the liquid inlet and outlet 5 and finally connects with the liquid inlet and outlet 34 of the outer circulation sleeve The flowing liquid merges into the main pipeline, and the liquid absorbs heat evenly. Outer circulation sleeve 3 liquid circulation circuit: the liquid flows through the liquid inlet and outlet 34 of the outer circulation sleeve, absorbing the heat of the other heating surface of the PTC heating strip 1, so that the two heating surfaces of the PTC heating strip 1 are fully utilized, and the thermoelectricity is improved. The conversion efficiency reduces the ambient temperature. The hollow cavity part 33 of the outer circulation sleeve 3 is grid-shaped, which increases the strength of the outer circulation sleeve 3 and increases the heat conduction area. The heated liquid in the outer circulation sleeve 3 passes through the outer circulation sleeve The liquid inlet and outlet 34 finally merges with the heated liquid in the liquid inlet and outlet 5 of the inner circulation sleeve 2 to the main pipeline, the liquid absorbs heat evenly, and the thermoelectric efficiency is fully utilized. The device is reasonable in design, low in failure rate, and good in use stability; it is equipped with chrome-plated heat-conducting and flow-conducting spring 4, which can reduce the flow rate, guide the liquid to flow along the inner wall 23 of the inner circulation sleeve, improve the uniformity of heating of the liquid, increase the heating area of the liquid and The heating time improves the thermoelectric conversion efficiency, saves electric energy, and has a good use effect; the outer circulation sleeve 3 cooperates with the inner circulation sleeve 2 through high-temperature heat-conducting insulating glue, which can make full use of the heat of the two heating surfaces of the PTC heating strip 1, and improves the thermoelectric conversion efficiency , reducing the ambient temperature; the hollow cavity part 33 of the outer circulation sleeve 3 is grid-shaped, which not only increases the strength of the outer circulation sleeve 3, but also increases the heat conduction area.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。 The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
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| CN111595015A (en) * | 2020-06-18 | 2020-08-28 | 长春市龙阳电气设备有限公司 | Double-circulation stainless steel PTC liquid heater |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111595015A (en) * | 2020-06-18 | 2020-08-28 | 长春市龙阳电气设备有限公司 | Double-circulation stainless steel PTC liquid heater |
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| C14 | Grant of patent or utility model | ||
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| CX01 | Expiry of patent term |
Granted publication date: 20160608 |
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| CX01 | Expiry of patent term |