CN205293607U - Fortune roof beam car dress roof beam is with deposit boom support device temporarily - Google Patents

Fortune roof beam car dress roof beam is with deposit boom support device temporarily Download PDF

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Publication number
CN205293607U
CN205293607U CN201521113913.0U CN201521113913U CN205293607U CN 205293607 U CN205293607 U CN 205293607U CN 201521113913 U CN201521113913 U CN 201521113913U CN 205293607 U CN205293607 U CN 205293607U
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support device
boom support
depositing
lower cover
device temporarily
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李方东
刘立新
张兆钦
颜海建
丁文长
张庆军
丛义营
孙磊
张才刚
李宗田
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Engineering Co Ltd Of Middle Tie Shisiju Group 5th
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Engineering Co Ltd Of Middle Tie Shisiju Group 5th
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Abstract

本实用新型公开了一种运梁车装梁用临时存梁支架装置,包括平行设置的两排混凝土承台,每一排混凝土承台上活动放置有一条临时存梁支架;所述临时存梁支架包括上下平行对应设置的上、下盖板,上、下盖板之间通过腹板连接为一体,垂直于腹板上设置有若干隔板,隔板外侧固定有吊耳。本实用新型的有益效果是:(1)装梁操作简便,支架转场安拆装安全风险低,简单快速,对操作工人的素质要求不高,维护简单方便。(2)经济效果好。与传统施工工艺相比可以节约一套450T提梁龙门吊节约资金1200万,可以节约运输及安拆装成本260万。(3)工作效率高。传统施工每套设备需要12个工人,现在只需要运梁车工班4个人解决存梁问题。

The utility model discloses a temporary beam storage support device for beam loading by a beam transport vehicle, which comprises two rows of concrete caps arranged in parallel, and a temporary beam storage bracket is movably placed on each row of concrete caps; the temporary beam storage The bracket includes upper and lower cover plates arranged parallel to each other up and down. The upper and lower cover plates are connected as a whole through webs. Several partitions are arranged perpendicular to the webs, and lifting lugs are fixed on the outside of the partitions. The beneficial effects of the utility model are as follows: (1) The installation of the beam is easy to operate, the safety risk of the installation and disassembly of the bracket is low, it is simple and fast, the requirement for the quality of the operator is not high, and the maintenance is simple and convenient. (2) The economic effect is good. Compared with the traditional construction technology, a set of 450T girder gantry crane can save 12 million yuan in funds, and 2.6 million yuan in transportation and installation and disassembly costs. (3) High work efficiency. Traditional construction requires 12 workers for each set of equipment, but now only 4 people from the beam transporting lathe team are needed to solve the problem of beam storage.

Description

运梁车装梁用临时存梁支架装置Temporary beam storage support device for beam transport and beam loading

技术领域 technical field

本实用新型涉及一种简支钢箱梁高铁运梁车装梁支架,尤其适用高铁低位运梁车装箱梁的运梁车装梁用临时存梁支架装置。 The utility model relates to a simply-supported steel box girder girder bracket for high-speed rail beam transport vehicles, in particular suitable for a temporary beam storage support device used for beam transport vehicle loading beams for high-speed rail low-level beam transport vehicles to load box girders.

背景技术 Background technique

随着国家铁路建设任务量增加,高铁桥梁架设任务日益繁重,因而传统的给运梁车装梁的450T龙门吊使用套数也在增加,但是450T龙门吊价格昂贵,转场安拆装工序复杂、安全风险大。 With the increase of national railway construction tasks, the task of erecting high-speed rail bridges is becoming more and more arduous. Therefore, the number of traditional 450T gantry cranes used to load beams for beam trucks is also increasing. However, 450T gantry cranes are expensive, and the installation and disassembly procedures are complicated and risky. Big.

高铁箱梁架设时需要450T提梁龙门吊提前给运梁车装梁,然后运梁给架桥机,开始架设。 When erecting the high-speed rail box girder, a 450T girder gantry crane is required to load the girder to the girder truck in advance, and then transport the girder to the bridge erecting machine to start erection.

传统施工方法主要为450T龙门吊1套(2台)提箱梁两端吊装孔给下方等待的运梁车装梁。 The traditional construction method is mainly 1 set (2 sets) of 450T gantry cranes to lift the hoisting holes at both ends of the box girder to load the girders to the waiting girder trucks below.

这种施工方法主要弊端是设备价值昂贵,作业起升时间长,人为影响因素大,在施工过程中装梁依赖操作工人熟练成度;设备使用维修成本大,设备转场安拆装工序复杂费用高安全风险大。 The main disadvantages of this construction method are that the equipment is expensive, the operation takes a long time to lift, and human factors are large. During the construction process, the installation of beams depends on the proficiency of the operator; the cost of equipment maintenance is high, and the installation and disassembly process of equipment transfer is complicated. High security risk.

实用新型内容 Utility model content

本实用新型的目的是为克服上述现有技术的不足,提供一种运梁车装梁用临时存梁支架装置,装梁操作简便,支架转场安拆装安全风险低,简单快速,对操作工人的素质要求不高,维护简单方便。 The purpose of this utility model is to overcome the above-mentioned deficiencies in the prior art, and provide a temporary storage beam support device for beam loading by a beam transport vehicle. The quality requirements of the workers are not high, and the maintenance is simple and convenient.

为实现上述目的,本实用新型采用下述技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种运梁车装梁用临时存梁支架装置,包括平行设置的两排混凝土承台,每一排混凝土承台上活动放置有一条临时存梁支架;所述临时存梁支架包括上下平行对应设置的上、下盖板,上、下盖板之间通过腹板连接为一体,垂直于腹板上设置有若干隔板,隔板外侧固定有吊耳。 A temporary beam storage bracket device for beam transporting and loading beams, comprising two rows of concrete caps arranged in parallel, and a temporary beam storage bracket is movably placed on each row of concrete caps; the temporary beam storage bracket includes upper and lower parallel corresponding The upper and lower cover plates are provided, and the upper and lower cover plates are connected as a whole through the web, and several partitions are arranged perpendicular to the web, and the outer side of the partition is fixed with lifting lugs.

所述混凝土承台侧面呈梯形,该种形状能够提高支撑能力,有效支撑顶部的压力,并能分散顶部压力。 The side of the concrete cap is trapezoidal, and this shape can improve the supporting capacity, effectively support the pressure on the top, and can disperse the pressure on the top.

所述上盖板上设有若干橡胶板,橡胶板起保护减震作用,防止混凝土箱梁与临时存梁支架钢箱梁硬接触产生破损。 A plurality of rubber plates are arranged on the upper cover plate, and the rubber plates play the role of protection and shock absorption, and prevent the concrete box girder from being damaged due to hard contact with the steel box girder of the temporary storage beam support.

所述橡胶板由橡胶板竖隔板和橡胶板横隔板组成一方形结构,该结构用于固定橡胶板防止其滑移。 The rubber sheet is composed of a rubber sheet vertical partition and a rubber sheet transverse partition to form a square structure, which is used to fix the rubber sheet to prevent it from slipping.

所述下盖板底部平行设置有若干滑槽,滑槽起导向作用,在混凝土箱梁被运梁车顶升油缸顶起是临时存梁支架方便退出。 The bottom of the lower cover plate is provided with a plurality of chutes in parallel, and the chutes play a guiding role. When the concrete box girder is lifted by the beam lifting cylinder, the temporary storage beam support is conveniently withdrawn.

所述下盖板两端的底部设置有横板和竖板,横板和竖板组成方格形结构,用于固定橡胶板防止其滑移。 The bottoms at both ends of the lower cover plate are provided with horizontal plates and vertical plates, which form a grid structure for fixing the rubber plate to prevent it from slipping.

上、下盖板和腹板连接为一体结构的两侧对称设置吊耳,有利于起吊稳定性,方便起吊。 The upper and lower cover plates and the web are connected to form an integrated structure, and lifting lugs are arranged symmetrically on both sides, which is conducive to lifting stability and convenient lifting.

每一侧的吊耳均上下对应设置有两排,能满足不同的起吊要求,增加工作灵活性。 There are two rows of lifting lugs on each side corresponding to the upper and lower sides, which can meet different lifting requirements and increase work flexibility.

本实用新型使用时,分如下几步: When the utility model is used, it is divided into the following steps:

第一步按照混凝土承台放好临时存梁支架; The first step is to place the temporary storage beam support according to the concrete cap;

第二步提梁机将混凝土箱梁放置临时存梁支架上; In the second step, the beam lifting machine places the concrete box girder on the temporary storage beam support;

第三步运梁车低位状态进入临时存梁支架下方; The third step is that the beam transport vehicle enters under the temporary storage beam support in the low position state;

第四步运梁车悬挂油缸进行举升动作,由运梁车进行承载; In the fourth step, the beam transporter hangs the oil cylinder for lifting action, and the beam transporter carries the load;

第五步顶升油缸升起,临时存梁支架采用拖链拖出由吊车或其他设备吊装移走; The fifth step is to raise the jacking oil cylinder, and the temporary beam storage bracket is dragged out by drag chain and removed by crane or other equipment;

第六运梁车步油缸收缩,降低混凝土箱梁的高度驶出梁场; The oil cylinder of the sixth beam transporting vehicle shrinks, reducing the height of the concrete box girder and driving out of the beam field;

第七步采用吊车或其他设备将临时存梁支架放置混凝土承台顶部进行下一步箱梁吊装作业。 The seventh step is to use a crane or other equipment to place the temporary beam storage bracket on the top of the concrete cap for the next step of box girder hoisting.

本实用新型的有益效果是: The beneficial effects of the utility model are:

(1)装梁操作简便,支架转场安拆装安全风险低,简单快速,对操作工人的素质要求不高,维护简单方便。 (1) The installation of the beam is easy to operate, the safety risk of the installation and disassembly of the bracket is low, it is simple and fast, the quality requirements of the operators are not high, and the maintenance is simple and convenient.

(2)经济效果好。与传统施工工艺相比可以节约一套450T提梁龙门吊节约资金1200万,可以节约运输及安拆装成本260万。 (2) The economic effect is good. Compared with the traditional construction technology, a set of 450T girder gantry crane can save 12 million yuan in funds, and can save 2.6 million yuan in transportation and installation and disassembly costs.

(3)工作效率高。传统施工每套设备需要12个工人,现在只需要运梁车工班4个人解决存梁问题。 (3) High work efficiency. Traditional construction requires 12 workers for each set of equipment, but now only 4 people are needed in the beam transporting lathe team to solve the problem of beam storage.

附图说明 Description of drawings

图1是本实用新型一个实施例的临时存梁支架主视结构示意图; Fig. 1 is a schematic diagram of the main structure of a temporary beam storage bracket according to an embodiment of the present invention;

图2是图1的左视图; Fig. 2 is the left view of Fig. 1;

图3是图1的俯视图; Fig. 3 is the top view of Fig. 1;

图4是放置有临时存梁支架的混凝土承台示意图; Fig. 4 is a schematic diagram of a concrete cap placed with a temporary storage beam support;

图5是放置有混凝土箱梁的临时存梁支架和混凝土承台示意图; Fig. 5 is a schematic diagram of a temporary storage beam support and a concrete cap placed with a concrete box girder;

其中,1—上盖板,2—橡胶板,3—吊耳,4—腹板,5—隔板,6—下盖板,7—滑槽,8—横板,9—竖板,10—橡胶板竖隔板,11—橡胶板横隔板,12-混凝土承台,13-混凝土箱梁,14-临时存梁支架。 Among them, 1—upper cover plate, 2—rubber plate, 3—hanging lug, 4—web plate, 5—partition plate, 6—bottom cover plate, 7—chute, 8—horizontal plate, 9—vertical plate, 10 —Rubber board vertical partition, 11—Rubber board transverse partition, 12—Concrete cap, 13—Concrete box girder, 14—Temporary storage beam support.

具体实施方式 detailed description

下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

运梁车装梁用临时存梁支架装置,包括平行设置的两排混凝土承台12,每一排混凝土承台12上活动放置有一条临时存梁支架14;所述临时存梁支架14包括上下平行对应设置的上、下盖板1、6,上、下盖板1、6之间通过腹板4连接为一体,垂直于腹板4上设置有若干隔板5,隔板5外侧固定有吊耳3。 The temporary beam storage bracket device for the beam transport vehicle loading beam includes two rows of concrete caps 12 arranged in parallel, and a temporary beam storage bracket 14 is movably placed on each row of concrete caps 12; the temporary beam storage bracket 14 includes upper and lower The upper and lower cover plates 1, 6 are arranged in parallel, and the upper and lower cover plates 1, 6 are connected as a whole through the web 4, and several partitions 5 are arranged perpendicular to the web 4, and the outer side of the partition 5 is fixed with Lug 3.

混凝土承台12侧面呈梯形,该种形状能够提高支撑能力,有效支撑顶部的压力,并能分散顶部压力。 The side of the concrete cap 12 is trapezoidal, and this shape can improve the supporting capacity, effectively support the pressure on the top, and can disperse the pressure on the top.

上盖板1上设有若干橡胶板2,橡胶板起保护减震作用,防止混凝土箱梁与临时存梁支架钢箱梁硬接触产生破损,橡胶板2由橡胶板竖隔板10和橡胶板横隔板11组成一方形结构,该结构用于固定橡胶板,防止承压时产生滑移。 There are several rubber plates 2 on the upper cover plate 1. The rubber plates play the role of protection and shock absorption to prevent the concrete box girder from being damaged due to hard contact with the steel box girder of the temporary beam storage bracket. The rubber plates 2 are composed of rubber plate vertical partitions 10 and rubber The diaphragm 11 forms a square structure, which is used to fix the rubber plate to prevent slippage when under pressure.

下盖板6底部平行设置有若干滑槽7,滑槽起起导向作用。下盖板6两端的底部设置有横板8和竖板9,横板和竖板组成方格形结构,用于固定橡胶板,防止承压时产生滑移。 The bottom of the lower cover plate 6 is provided with a plurality of chute 7 in parallel, and the chute plays a guiding role. The bottom at both ends of the lower cover plate 6 is provided with a horizontal plate 8 and a vertical plate 9, the horizontal plate and the vertical plate form a square structure, which is used to fix the rubber plate and prevent slippage when under pressure.

上、下盖板1、6和腹板4连接为一体结构的两侧对称设置吊耳3,有利于起吊稳定性,方便起吊。 The upper and lower cover plates 1, 6 and the web 4 are connected to form an integral structure, and both sides of the structure are symmetrically provided with lifting lugs 3, which is conducive to lifting stability and convenient lifting.

每一侧的吊耳3均上下对应设置有两排,能满足不同的起吊要求,增加工作灵活性。 There are two rows of lifting lugs 3 on each side correspondingly arranged up and down, which can meet different lifting requirements and increase work flexibility.

本实用新型使用时,分如下几步: When the utility model is used, it is divided into the following steps:

第一步按照混凝土承台12放好临时存梁支架14; The first step is to place the temporary storage beam support 14 according to the concrete cap 12;

第二步提梁机将混凝土箱梁13放置临时存梁支架14上; The second step beam lifting machine places the concrete box girder 13 on the temporary storage beam support 14;

第三步运梁车低位状态进入临时存梁支架14下方; In the third step, the beam transport vehicle enters under the temporary beam storage support 14 in the low position state;

第四步运梁车悬挂油缸进行举升动作,由运梁车进行承载; In the fourth step, the beam transporter hangs the oil cylinder for lifting action, and the beam transporter carries the load;

第五步顶升油缸升起,临时存梁支架14采用拖链拖出由吊车或其他设备吊装移走; The fifth step is to raise the jacking oil cylinder, and the temporary beam storage bracket 14 is dragged out by a drag chain and removed by a crane or other equipment;

第六运梁车步油缸收缩,降低混凝土箱梁13的高度驶出梁场; The oil cylinder of the sixth beam transporting vehicle shrinks, lowering the height of the concrete box girder 13 and driving out of the beam field;

第七步采用吊车或其他设备将临时存梁支架14放置混凝土承台12顶部进行下一步箱梁吊装作业。 The seventh step is to use a crane or other equipment to place the temporary beam storage bracket 14 on the top of the concrete cap 12 for the next step of box girder hoisting operation.

上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。 Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.

Claims (8)

1. beam car dress beam is with depositing a boom support device temporarily, it is characterized in that, including the two row's concrete bearing platforms be arrangeding in parallel, on each row's concrete bearing platform, activity is placed with one and deposits boom support temporarily; Described boom support of temporarily depositing includes the parallel upper and lower cover plate being correspondingly arranged up and down, is connected as one by web, is perpendicular on web and is provided with some dividing plates, be fixed with hanger outside dividing plate between upper and lower cover plate.
2. beam car dress beam as claimed in claim 1 is with depositing boom support device temporarily, it is characterized in that, described concrete bearing platform side is trapezoidal.
3. beam car dress beam as claimed in claim 1 is with depositing boom support device temporarily, it is characterized in that, described upper cover plate is provided with some rubber slabs.
4. beam car dress beam as claimed in claim 3 is with depositing boom support device temporarily, it is characterized in that, described rubber slab is formed a square structure by rubber slab vertical clapboard and rubber slab diaphragm plate.
5. beam car dress beam as claimed in claim 1 is with depositing boom support device temporarily, it is characterized in that, is arranged with some chutes bottom described lower cover in parallel.
6. beam car dress beam as claimed in claim 1 is with depositing boom support device temporarily, it is characterized in that, the bottom at described lower cover two ends is provided with transverse slat and riser, transverse slat and riser composition criss-cross structure.
7. beam car dress beam as claimed in claim 1 is with depositing boom support device temporarily, it is characterized in that, upper and lower cover plate and web connect as one the lateral symmetry of structure and arrange hanger.
8. beam car dress beam as claimed in claim 1 is with depositing boom support device temporarily, it is characterized in that, the hanger of every side is correspondingly arranged on two rows all up and down.
CN201521113913.0U 2015-12-29 2015-12-29 Fortune roof beam car dress roof beam is with deposit boom support device temporarily Expired - Lifetime CN205293607U (en)

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CN201521113913.0U CN205293607U (en) 2015-12-29 2015-12-29 Fortune roof beam car dress roof beam is with deposit boom support device temporarily

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Application Number Priority Date Filing Date Title
CN201521113913.0U CN205293607U (en) 2015-12-29 2015-12-29 Fortune roof beam car dress roof beam is with deposit boom support device temporarily

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106400693A (en) * 2016-11-13 2017-02-15 中交路桥建设有限公司 Slope ramp steel box beam conveying vehicle and method
CN115058975A (en) * 2022-06-28 2022-09-16 中铁十四局集团青岛工程有限公司 Box girder assembling equipment and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106400693A (en) * 2016-11-13 2017-02-15 中交路桥建设有限公司 Slope ramp steel box beam conveying vehicle and method
CN106400693B (en) * 2016-11-13 2018-04-20 中交路桥建设有限公司 A kind of ramp steel box-girder beam car and fortune beam method
CN115058975A (en) * 2022-06-28 2022-09-16 中铁十四局集团青岛工程有限公司 Box girder assembling equipment and method

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