CN205289523U - Multistation manipulator in mould - Google Patents
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- CN205289523U CN205289523U CN201520941330.0U CN201520941330U CN205289523U CN 205289523 U CN205289523 U CN 205289523U CN 201520941330 U CN201520941330 U CN 201520941330U CN 205289523 U CN205289523 U CN 205289523U
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Abstract
本实用新型公开一种模内多工位机械手,包括有机架、纵向活动座、导轮安装板、传送杆、纵向驱动机构、升降驱动机构、横行驱动机构以及多个取料手抓;该纵向活动座可纵向来回活动地设置于机架上,该导轮安装板可上下活动地设置于纵向活动座上,导轮安装板上设置有导轮组,该传送杆可横向来回活动地设置于导轮安装板上;该纵向驱动机构设置于机架上带动纵向活动座纵向来回活动,该升降驱动机构设置于纵向活动座上带动导轮安装板上下活动,该横行驱动机构设置于导轮安装板上带动传送杆横向来回活动。本实用新型结构简单紧凑,可实现升降、前后纵向和搬运动作,并且传送精确,整体设备体积小,有效减少了运行过程中的负载,从而大大减少了能耗。
The utility model discloses an in-mold multi-station manipulator, which includes a frame, a longitudinal movable seat, a guide wheel mounting plate, a transmission rod, a longitudinal driving mechanism, a lifting driving mechanism, a horizontal driving mechanism and a plurality of material-taking hands; The longitudinal movable seat can be set on the frame vertically back and forth. The guide wheel mounting plate can be set on the longitudinal movable seat movable up and down. The guide wheel mounting plate is provided with a guide wheel group, and the transmission rod can be set horizontally back and forth. On the guide wheel mounting plate; the longitudinal drive mechanism is set on the frame to drive the longitudinal movable seat to move back and forth longitudinally, the lifting drive mechanism is set on the longitudinal movable seat to drive the guide wheel mounting plate to move up and down, and the horizontal drive mechanism is set on the guide wheel The mounting plate drives the transmission rod to move back and forth laterally. The utility model has a simple and compact structure, can realize lifting, front and rear longitudinal and moving actions, and has accurate transmission, and the overall equipment is small in size, which effectively reduces the load during operation, thereby greatly reducing energy consumption.
Description
技术领域 technical field
本实用新型涉及机械手领域技术,尤其是指一种模内多工位机械手。 The utility model relates to the technology in the field of manipulators, in particular to an in-mold multi-station manipulator.
背景技术 Background technique
冲压模具,是在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种工艺装备,称为冷冲压模具(俗称冷冲模)。冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需冲压件的一种压力加工方法。 Stamping die is a process equipment for processing materials (metal or non-metal) into parts (or semi-finished products) in cold stamping processing, called cold stamping die (commonly known as cold stamping die). Stamping is a pressure processing method that uses a mold installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation to obtain the required stamping parts.
冲压模具的形式很多,根据工序组合程度,冲压模具包括级进模(也称连续模)和单工序模,其中级进模是在毛坯的送料方向上,具有两个或更多的工位,在压力机的一次行程中,在不同的工位上逐次完成两道或两道以上冲压工序的模具,该种模具的生产效率较高,可连续生产。单工序模是在压力机的一次行程中,只完成一道冲压工序的模具,该种模具的生产效率较低。 There are many forms of stamping dies. According to the degree of process combination, stamping dies include progressive dies (also called continuous dies) and single-process dies. The progressive dies have two or more stations in the feeding direction of the blank. In one stroke of the press, two or more stamping processes are completed successively at different stations. This kind of mold has high production efficiency and can be continuously produced. The single-process mold is a mold that only completes one stamping process in one stroke of the press, and the production efficiency of this kind of mold is low.
针对某些冲压件,由于自身结构的限制只能采用多个单工序模具独立进行生产,现有技术中也公开了一些可对冲压件进行传送的模内多工位机械手,然而,目前的模内多工位机械手结构极其复杂不简洁,并且传动复杂,体积大,负载也大,较为耗能。 For some stamping parts, due to the limitations of its own structure, multiple single-process molds can only be used for independent production. Some in-mold multi-station manipulators that can transfer stamping parts are also disclosed in the prior art. However, the current mold The structure of the internal multi-station manipulator is extremely complex and not simple, and the transmission is complicated, the volume is large, the load is also large, and it consumes more energy.
实用新型内容 Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种模内多工位机械手,其能有效解决现有之模内多工位机械手结构复杂、负载大、耗能等问题。 In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide an in-mold multi-station manipulator, which can effectively solve the problem of complex structure, large load, and energy consumption of the existing in-mold multi-station manipulator. And other issues.
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种模内多工位机械手,包括有机架、纵向活动座、导轮安装板、传送杆、纵向驱动机构、升降驱动机构、横行驱动机构以及多个取料手抓;该纵向活动座可纵向来回活动地设置于机架上,该导轮安装板可上下活动地设置于纵向活动座上,导轮安装板上设置有导轮组,该传送杆可横向来回活动地设置于导轮安装板上,该传送杆沿导轮组向来回活动,该多个取料手抓间隔设置于传送杆上,每一取料手抓均纵向延伸;该纵向驱动机构设置于机架上带动纵向活动座纵向来回活动,该升降驱动机构设置于纵向活动座上带动导轮安装板上下活动,该横行驱动机构设置于导轮安装板上带动传送杆横向来回活动。 An in-mold multi-station manipulator includes a frame, a longitudinal movable seat, a guide wheel mounting plate, a transmission rod, a longitudinal driving mechanism, a lifting driving mechanism, a horizontal driving mechanism and a plurality of pick-up hands; the longitudinal movable seat can The guide wheel mounting plate can be set on the vertical movable seat to move back and forth longitudinally, and the guide wheel set is set on the guide wheel mounting plate, and the transmission rod can be set on the guide wheel installation horizontally and back and forth On the board, the conveying rod moves back and forth along the direction of the guide wheel group, and the plurality of retrieving hands are arranged on the conveying rod at intervals, and each retrieving finger extends longitudinally; the longitudinal driving mechanism is arranged on the frame to drive the longitudinal movement The seat moves back and forth longitudinally, the lifting drive mechanism is arranged on the longitudinal movable seat to drive the guide wheel mounting plate to move up and down, and the horizontal drive mechanism is arranged on the guide wheel mounting plate to drive the transmission rod to move back and forth laterally.
优选的,所述纵向驱动机构包括有第一伺服电机和第一丝杆,该第一丝杆与纵向活动座螺合连接,该第一伺服电机设置于机架上并带动第一丝杆转动。 Preferably, the longitudinal driving mechanism includes a first servo motor and a first screw, the first screw is screwed to the longitudinal movable seat, the first servo motor is arranged on the frame and drives the first screw to rotate .
优选的,所述升降驱动机构包括有第二伺服电机、同步带、第二丝杆和两同步带轮,第二伺服电机设置于纵向活动座,该第二丝杆可转动地设置于纵向活动座上,第三丝杆与导轮安装板螺合连接,该两同步带轮分别安装于第二伺服电机的输出轴和第二丝杆的一端,该同步带连接两同步带轮之间。 Preferably, the lifting drive mechanism includes a second servo motor, a synchronous belt, a second screw and two synchronous pulleys, the second servo motor is arranged on the longitudinal movable seat, and the second screw is rotatably arranged on the longitudinal movable seat. On the seat, the third screw mandrel is screwed and connected with the guide wheel mounting plate, and the two synchronous pulleys are respectively installed on the output shaft of the second servo motor and one end of the second screw mandrel, and the synchronous belt is connected between the two synchronous pulleys.
优选的,所述横行驱动机构包括有第三伺服电机、精密减速机、精密齿轮和精密齿条,该精密齿条安装在传送杆上,该第三伺服伺服电机带动精密减速机,该精密减速机带动精密齿轮,该精密齿轮与精密齿条齿合。 Preferably, the traversing drive mechanism includes a third servo motor, a precision reducer, a precision gear and a precision rack, the precision rack is installed on the transmission rod, the third servo servo motor drives the precision reducer, and the precision reducer The machine drives the precision gear, which meshes with the precision rack.
优选的,所述机架上设置有纵向直线滑轨,该纵向活动座沿纵向直线滑轨纵向来回活动。 Preferably, the frame is provided with a longitudinal linear slide rail, and the longitudinal movable seat moves back and forth longitudinally along the longitudinal linear slide rail.
优选的,所述纵向活动座上设置有竖向直线导轨,该导轮安装板沿竖向直线导轨上下活动。 Preferably, the vertical movable seat is provided with a vertical linear guide rail, and the guide wheel mounting plate moves up and down along the vertical linear guide rail.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
本实用新型结构简单紧凑,可实现升降、前后纵向和搬运动作,并且传送精确,整体设备体积小,有效减少了运行过程中的负载,从而大大减少了能耗。 The utility model has a simple and compact structure, can realize lifting, front and rear longitudinal and moving actions, and has accurate transmission, and the overall equipment is small in size, which effectively reduces the load during operation, thereby greatly reducing energy consumption.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是本实用新型之较佳实施例的立体示意图; Fig. 1 is the three-dimensional schematic view of the preferred embodiment of the utility model;
图2是本实用新型之较佳实施例另一状态的立体示意图; Fig. 2 is a perspective view of another state of a preferred embodiment of the present invention;
图3是本实用新型之较佳实施例的截面图; Fig. 3 is a sectional view of a preferred embodiment of the present utility model;
图4是本实用新型之较佳实施例的另一截面图。 Fig. 4 is another cross-sectional view of a preferred embodiment of the present invention.
附图标识说明: Explanation of the accompanying drawings:
11、机架12、纵向活动座 11. Rack 12. Longitudinal movable seat
13、导轮安装板14、传送杆 13. Guide wheel mounting plate 14. Transmission rod
15、取料手抓16、导轮组 15. Reclaiming hand grab 16. Guide wheel group
17、纵向直线滑轨18、竖向直线导轨 17. Vertical linear slide rail 18. Vertical linear guide rail
20、纵向驱动机构21、第一伺服电机 20. Longitudinal drive mechanism 21. First servo motor
22、第一丝杆30、升降驱动机构 22. The first screw rod 30, the lifting drive mechanism
31、第二伺服电机32、同步带 31. Second servo motor 32. Timing belt
33、第二丝杆34、同步带轮 33, the second screw mandrel 34, synchronous pulley
40、横行驱动机构41、第三伺服电机 40. Transverse driving mechanism 41. The third servo motor
42、精密减速机43、精密齿轮 42. Precision reducer 43. Precision gear
44、精密齿条。 44. Precision rack.
具体实施方式 detailed description
请参照图1至图4所示,其显示出了本实用新型之较佳实施例的具体结构,包括有机架11、纵向活动座12、导轮安装板13、传送杆14、纵向驱动机构20、升降驱动机构30、横行驱动机构40以及多个取料手抓15。 Please refer to Fig. 1 to shown in Fig. 4, and it has shown the specific structure of the preferred embodiment of the present utility model, comprises frame 11, longitudinal movable seat 12, guide wheel mounting plate 13, transmission rod 14, longitudinal drive mechanism 20. Lifting drive mechanism 30, traverse drive mechanism 40, and multiple fetching hands 15.
该纵向活动座12可纵向来回活动地设置于机架11上,该导轮安装板13可上下活动地设置于纵向活动座12上,导轮安装板13上设置有导轮组16,该传送杆14可横向来回活动地设置于导轮安装板13上,该传送杆14沿导轮组16横向来回活动,该多个取料手抓15间隔设置于传送杆14上,每一取料手抓15均纵向延伸;在本实施例中,所述机架11上设置有纵向直线滑轨17,该纵向活动座12沿纵向直线滑轨17纵向来回活动,所述纵向活动座12上设置有竖向直线导轨18,该导轮安装板13沿竖向直线导轨18上下活动。 The longitudinal movable seat 12 can be arranged on the frame 11 longitudinally and movably back and forth, and the guide wheel mounting plate 13 can be arranged on the longitudinal movable seat 12 movable up and down. The rod 14 can be arranged on the guide wheel mounting plate 13 horizontally and movable back and forth, and the transmission rod 14 moves back and forth laterally along the guide wheel group 16. Grasp 15 all extend longitudinally; In the present embodiment, described frame 11 is provided with longitudinal linear slide rail 17, and this longitudinal movable seat 12 moves back and forth longitudinally along longitudinal linear slide rail 17, and described longitudinal movable seat 12 is provided with Vertical linear guide rail 18, the guide wheel mounting plate 13 moves up and down along the vertical linear guide rail 18.
该纵向驱动机构20设置于机架11上带动纵向活动座12纵向来回活动,该升降驱动机构30设置于纵向活动座12上带动导轮安装板13上下活动,该横行驱动机构40设置于导轮安装板13上带动传送杆14横向来回活动。 The longitudinal drive mechanism 20 is arranged on the frame 11 to drive the longitudinal movable seat 12 to move back and forth longitudinally. The lifting drive mechanism 30 is arranged on the longitudinal movable seat 12 to drive the guide wheel mounting plate 13 to move up and down. The mounting plate 13 drives the transmission rod 14 to move back and forth laterally.
具体而言,所述纵向驱动机构20包括有第一伺服电机21和第一丝杆22,该第一丝杆22与纵向活动座12螺合连接,该第一伺服电机21设置于机架11上并带动第一丝杆22转动,工作时,第一伺服电机21通过联轴器将动力传递给第一丝杆22,第一丝杆22的旋转运动转化为直线运动,实现纵向活动座12前后纵向来回运动。 Specifically, the longitudinal driving mechanism 20 includes a first servo motor 21 and a first screw 22, the first screw 22 is screwed to the longitudinal movable seat 12, and the first servo motor 21 is arranged on the frame 11 and drive the first screw mandrel 22 to rotate. When working, the first servo motor 21 transmits power to the first screw mandrel 22 through the coupling, and the rotational motion of the first screw mandrel 22 is converted into a linear motion to realize the vertical movement of the seat 12. Longitudinal back and forth motion.
所述升降驱动机构30包括有第二伺服电机31、同步带32、第二丝杆33和两同步带轮34,第二伺服电机31设置于纵向活动座12,该第二丝杆33可转动地设置于纵向活动座12上,第三丝杆33与导轮安装板13螺合连接,该两同步带轮34分别安装于第二伺服电机31的输出轴和第二丝杆33的一端,该同步带32连接两同步带轮34之间。工作时,第二伺服电机31通过同步带32和两同步带轮34,将动力传递给第二丝杆33,第二丝杆33的旋转运动转化为直线运动,实现导轮安装板13升降动作。 The lifting drive mechanism 30 includes a second servo motor 31, a synchronous belt 32, a second screw mandrel 33 and two synchronous pulleys 34, the second servo motor 31 is arranged on the longitudinal movable seat 12, and the second screw mandrel 33 is rotatable The third screw rod 33 is screwed to the guide wheel mounting plate 13, and the two synchronous pulleys 34 are installed on the output shaft of the second servo motor 31 and one end of the second screw rod 33 respectively. The synchronous belt 32 is connected between two synchronous pulleys 34 . During work, the second servo motor 31 transmits power to the second screw mandrel 33 through the synchronous belt 32 and the two synchronous pulleys 34, and the rotary motion of the second screw mandrel 33 is converted into a linear motion to realize the lifting action of the guide wheel mounting plate 13 .
所述横行驱动机构40包括有第三伺服电机41、精密减速机42、精密齿轮43和精密齿条44,该精密齿条44安装在传送杆14上,该第三伺服伺服电机41带动精密减速机42,该精密减速机42带动精密齿轮43,该精密齿轮43与精密齿条44齿合。工作时,该第三伺服电机41通过精密减速机42和精密齿轮43,将动力传递给精密齿条44,精密齿轮43的旋转运动转化为直线运动,导轮组16与安装在传送杆14上导轨配合导向,实现搬运动作。 The horizontal drive mechanism 40 includes a third servo motor 41, a precision reducer 42, a precision gear 43 and a precision rack 44, the precision rack 44 is installed on the transmission rod 14, and the third servo servo motor 41 drives the precision deceleration machine 42, the precision reducer 42 drives the precision gear 43, and the precision gear 43 meshes with the precision rack 44. During work, the third servo motor 41 transmits power to the precision rack 44 through the precision reducer 42 and the precision gear 43, and the rotational motion of the precision gear 43 is converted into linear motion. The guide rail cooperates with the guide to realize the moving action.
本实用新型的设计重点是:本实用新型结构简单紧凑,可实现升降、前后纵向和搬运动作,并且传送精确,整体设备体积小,有效减少了运行过程中的负载,从而大大减少了能耗。 The key points of the design of the utility model are: the utility model has a simple and compact structure, which can realize lifting, front and rear longitudinal and moving actions, and accurate transmission, and the overall equipment is small in size, effectively reducing the load during operation, thereby greatly reducing energy consumption.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。 The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present utility model, and cannot be construed as limiting the protection scope of the present utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
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CN107186108A (en) * | 2017-04-20 | 2017-09-22 | 常熟市杜尼电子有限责任公司 | Robot device in a kind of mould applied to multi-station Die Used in Pressworking |
CN107186746A (en) * | 2017-06-30 | 2017-09-22 | 昆山钜亚汽车零部件技研有限公司 | A kind of mechanical arm |
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CN108691252A (en) * | 2018-05-21 | 2018-10-23 | 广东科捷龙机器人有限公司 | Paper matrix intelligence loading and unloading manipulator with steady lifting structure |
CN111136184A (en) * | 2020-01-15 | 2020-05-12 | 佛山市赛鸽机器人智能科技有限公司 | Multi-station mechanical arm |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106216546A (en) * | 2016-07-22 | 2016-12-14 | 惠州市仨联自动化设备有限公司 | Multistage tools material handlings robot |
CN107186108A (en) * | 2017-04-20 | 2017-09-22 | 常熟市杜尼电子有限责任公司 | Robot device in a kind of mould applied to multi-station Die Used in Pressworking |
CN107186746A (en) * | 2017-06-30 | 2017-09-22 | 昆山钜亚汽车零部件技研有限公司 | A kind of mechanical arm |
CN107186746B (en) * | 2017-06-30 | 2024-01-09 | 江苏钜普汽车零部件有限公司 | Mechanical arm |
CN108396595A (en) * | 2018-05-21 | 2018-08-14 | 广东科捷龙机器人有限公司 | With the stable paper matrix intelligence loading and unloading manipulator for picking and placeing part mechanism |
CN108691252A (en) * | 2018-05-21 | 2018-10-23 | 广东科捷龙机器人有限公司 | Paper matrix intelligence loading and unloading manipulator with steady lifting structure |
CN111136184A (en) * | 2020-01-15 | 2020-05-12 | 佛山市赛鸽机器人智能科技有限公司 | Multi-station mechanical arm |
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