CN205272570U - Bellows extrusion speed feedback regulation system - Google Patents
Bellows extrusion speed feedback regulation system Download PDFInfo
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- CN205272570U CN205272570U CN201620042288.3U CN201620042288U CN205272570U CN 205272570 U CN205272570 U CN 205272570U CN 201620042288 U CN201620042288 U CN 201620042288U CN 205272570 U CN205272570 U CN 205272570U
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- weighing
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- extrusion speed
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- 238000001125 extrusion Methods 0.000 title claims abstract description 20
- 230000009123 feedback regulation Effects 0.000 title abstract 3
- 238000005303 weighing Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种调节系统,尤其涉及一种波纹管挤出速度反馈调节系统。 The utility model relates to an adjustment system, in particular to a corrugated pipe extrusion speed feedback adjustment system.
背景技术 Background technique
波纹管挤出机通常是依靠螺杆旋转产生的压力及剪切力,使得物料可以充分进行塑化以及均匀混合,通过口模成型,最终生产出波纹管的生产设备,作为塑化、输送物料和提供成型压力的挤出机决定着物料的塑化效果、混合程度、温度的均匀性和挤出压力的稳定性等,塑化效果对制品的内在质量和外观光泽均有很大的影响;混合程度会影响制品各点的性能均匀性;挤出物温度不均匀,容易使制品尺寸不均、变形,甚至造成局部过热分解,降低制品的性能;挤出压力和挤出速度的波动会引起制品的尺寸波动、生产不稳定,甚至出现制品被卡死或被拉断的现象,螺杆转速是挤出成型工艺中极为重要的工艺参数之一,提高转速,产量增加,剪切速率增大,物料黏度下降,有利于物料的塑化,但转速的提高还需考虑挤出机的塑化能力和熔体压力范围,否则物料流速过快有可能导致物料还未完全塑化就被压入机头,严重影响产品质量;降低转速,产量降低,成型模块的移动速度也要相应调整才能适应生产的需要。 The corrugated pipe extruder usually relies on the pressure and shear force generated by the rotation of the screw, so that the material can be fully plasticized and uniformly mixed, and formed through the die, and finally produces the production equipment of the corrugated pipe. It is used as a production equipment for plasticizing, conveying materials and The extruder that provides the molding pressure determines the plasticizing effect of the material, the degree of mixing, the uniformity of temperature and the stability of extrusion pressure, etc. The plasticizing effect has a great influence on the internal quality and appearance gloss of the product; mixing The degree will affect the performance uniformity of each point of the product; the uneven temperature of the extruded product will easily cause uneven size and deformation of the product, and even cause local overheating and decomposition, which will reduce the performance of the product; the fluctuation of extrusion pressure and extrusion speed will cause the product Dimensional fluctuations, unstable production, and even the phenomenon that the product is stuck or broken. The screw speed is one of the extremely important process parameters in the extrusion molding process. Increase the speed, increase the output, increase the shear rate, and the material The decrease in viscosity is beneficial to the plasticization of the material, but the increase in the speed also needs to consider the plasticizing capacity of the extruder and the melt pressure range, otherwise the material flow rate is too fast, which may cause the material to be pressed into the machine head before it is fully plasticized , Seriously affect the product quality; reduce the speed, reduce the output, and the moving speed of the forming module must be adjusted accordingly to meet the needs of production.
波纹管生产中,每根波纹管都需要称量重量来确定波纹管的整体品质,以往波纹管的称重是由两名工人抬到电子秤上称量,不仅费时费力,而且由于称量过程缓慢,出现问题时再调整波纹管挤出速度,其调整已经滞后,给生产带来极大的浪费。 In the production of corrugated pipes, each corrugated pipe needs to be weighed to determine the overall quality of the corrugated pipe. In the past, the weighing of the corrugated pipe was carried by two workers to the electronic scale for weighing, which was not only time-consuming and laborious, but also due to the Slow, adjust the corrugated pipe extrusion speed when there is a problem, the adjustment has lagged behind, which brings great waste to production.
实用新型内容 Utility model content
针对现有技术不足,本实用新型提供了一种省时省力、反馈及时的波纹管挤出速度反馈调节系统。 Aiming at the deficiencies of the prior art, the utility model provides a time-saving, labor-saving and timely feedback adjustment system for the extrusion speed of the bellows.
为实现实用新型目的,本实用新型采用以下技术方案: In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:
一种波纹管挤出速度反馈调节系统,包括控制箱和挤出机,所述控制箱与所述挤出机线路连接,还包括称重测速装置,所述称重测速装置包括称重传感器、测速传感器,所述称重传感器和所述测速传感器均与接线盒线路连接,所述接线盒与显示器线路连接,所述接线盒与控制箱线路连接,当波纹管重量或者挤出速度超出或低于设定值时,称重传感器和测速传感器会将异常信号反馈回来并发出警报,这样操作工可及时的对挤出速度进行调整,使生产得以顺利进行。 A corrugated pipe extrusion speed feedback adjustment system, comprising a control box and an extruder, the control box is connected to the extruder line, and also includes a weighing speed measuring device, the weighing speed measuring device includes a load cell, The speed sensor, the weighing sensor and the speed sensor are connected to the junction box line, the junction box is connected to the display line, and the junction box is connected to the control box line. When the weight of the bellows or the extrusion speed exceeds or falls below When the value is set, the load cell and the speed sensor will feed back the abnormal signal and send out an alarm, so that the operator can adjust the extrusion speed in time, so that the production can go smoothly.
优选为,所述称重测速装置还包括固定秤架和称重架,所述固定秤架和所述称重架通过轴承连接,所述称重感应器与所述称重架螺栓连接。 Preferably, the weighing speed measuring device further includes a fixed scale frame and a weighing frame, the fixed scale frame and the weighing frame are connected by bearings, and the weighing sensor is bolted to the weighing frame.
优选为,所述称重测速装置还包括输送机架,所述输送机架上连有浮动桥架,所述浮动桥架上连有所述测速传感器。 Preferably, the weighing and speed measuring device further includes a conveying frame, a floating bridge is connected to the conveying frame, and the speed measuring sensor is connected to the floating bridge.
本实用新型的有益效果是:本实用新型提供的一种省时省力、反馈及时的波纹管挤出速度反馈调节系统。 The beneficial effects of the utility model are: the utility model provides a time-saving, labor-saving, and timely feedback adjustment system for corrugated pipe extrusion speed feedback.
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图中:1、控制箱;2、挤出机;3、称重测速装置;4、称重传感器;5、测速传感器;6、接线盒;7、显示器;8、固定秤架;9、称重架;10、输送机架;11、浮动桥架。 In the figure: 1. Control box; 2. Extruder; 3. Weighing speed measuring device; 4. Loading sensor; 5. Speed measuring sensor; 6. Junction box; 7. Display; 8. Fixed scale frame; 9. Weighing Heavy frame; 10. Conveyor frame; 11. Floating bridge.
具体实施方式 detailed description
下面结合附图通过具体实施方式对本实用新型作进一步的说明。 The utility model will be further described below in conjunction with the accompanying drawings through specific embodiments.
如图1所示,一种波纹管挤出速度反馈调节系统,包括控制箱1和挤出机2,所述控制箱1与所述挤出机2线路连接,还包括称重测速装置3,所述称重测速装置3包括称重传感器4、测速传感器5,所述称重传感器4和所述测速传感器5均与接线盒6线路连接,所述接线盒6与显示器7线路连接,所述接线盒6与控制箱1线路连接,当波纹管重量或者挤出速度超出或低于设定值时,称重传感器4和测速传感器5会将异常信号反馈回来并发出警报,这样操作工可及时的对挤出速度进行调整,使生产得以顺利进行,所述称重测速装置3还包括固定秤架8和称重架9,所述固定秤架8和所述称重架9通过轴承连接,所述称重感应器4与所述称重架9螺栓连接,所述称重测速装置3还包括输送机架10,所述输送机架10上连有浮动桥架11,所述浮动桥架11上连有所述测速传感器5。 As shown in Figure 1, a bellows extrusion speed feedback adjustment system includes a control box 1 and an extruder 2, the control box 1 is connected to the extruder 2, and also includes a weighing speed measuring device 3, The weighing and speed measuring device 3 includes a load cell 4 and a speed sensor 5, and the load cell 4 and the speed sensor 5 are all connected to a junction box 6, and the junction box 6 is connected to a display 7. The junction box 6 is connected to the control box 1. When the weight of the bellows or the extrusion speed exceeds or falls below the set value, the load cell 4 and the speed sensor 5 will feed back the abnormal signal and give an alarm, so that the operator can timely The extrusion speed is adjusted so that the production can be carried out smoothly. The weighing speed measuring device 3 also includes a fixed scale frame 8 and a weighing frame 9, and the fixed scale frame 8 and the weighing frame 9 are connected by bearings. The weighing sensor 4 is bolted to the weighing frame 9, and the weighing speed measuring device 3 also includes a conveying frame 10, and the conveying frame 10 is connected with a floating bridge 11, and on the floating bridge 11 Connected with said speed measuring sensor 5.
以上所述仅为本实用新型的具体实施例,但本实用新型的结构特征并不局限于此,本实用新型可以用于类似的产品上,任何本领域的技术人员在本实用新型的领域内,所作的变化或修饰皆涵盖在本实用新型的专利范围之中。 The above is only a specific embodiment of the utility model, but the structural features of the utility model are not limited thereto, the utility model can be used for similar products, any skilled person in the field of the utility model , the changes or modifications made are all covered by the patent scope of the present utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620042288.3U CN205272570U (en) | 2016-01-18 | 2016-01-18 | Bellows extrusion speed feedback regulation system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620042288.3U CN205272570U (en) | 2016-01-18 | 2016-01-18 | Bellows extrusion speed feedback regulation system |
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| CN205272570U true CN205272570U (en) | 2016-06-01 |
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| CN201620042288.3U Expired - Fee Related CN205272570U (en) | 2016-01-18 | 2016-01-18 | Bellows extrusion speed feedback regulation system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079371A (en) * | 2016-07-21 | 2016-11-09 | 上海市凌桥环保设备厂有限公司 | A kind of politef pressing device and method |
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- 2016-01-18 CN CN201620042288.3U patent/CN205272570U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079371A (en) * | 2016-07-21 | 2016-11-09 | 上海市凌桥环保设备厂有限公司 | A kind of politef pressing device and method |
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Granted publication date: 20160601 |
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| CF01 | Termination of patent right due to non-payment of annual fee |