CN205269287U - Automatic negative pressure deashing formula deduster of filter cylinder - Google Patents
Automatic negative pressure deashing formula deduster of filter cylinder Download PDFInfo
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- CN205269287U CN205269287U CN201521065202.0U CN201521065202U CN205269287U CN 205269287 U CN205269287 U CN 205269287U CN 201521065202 U CN201521065202 U CN 201521065202U CN 205269287 U CN205269287 U CN 205269287U
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- 239000000428 dust Substances 0.000 claims abstract description 124
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 5
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 5
- 241001330002 Bambuseae Species 0.000 abstract 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 5
- 239000011425 bamboo Substances 0.000 abstract 5
- 210000001367 artery Anatomy 0.000 abstract 1
- 210000003462 vein Anatomy 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及除尘设备领域,具体是一种自动负压清灰式滤筒除尘器。The utility model relates to the field of dust removal equipment, in particular to an automatic negative pressure dust removal type filter cartridge dust collector.
背景技术Background technique
在建材、钢铁、机械加工、化工和能源等行业生产过程中有很多含有干燥粉尘的气体排放点,为了不污染环境,在这些排放点就需要设置除尘器;除尘器将含尘气体中的粉尘过滤下来把洁净的气体排放到大气中。In the production process of building materials, steel, mechanical processing, chemical and energy industries, there are many gas discharge points containing dry dust. In order not to pollute the environment, dust collectors need to be installed at these discharge points; dust collectors will collect the dust in the dusty gas Filter it down and discharge the clean gas into the atmosphere.
目前,这些排放点常用的除尘器有滤袋式除尘器和滤筒式除尘器,滤袋式除尘器和滤筒式除尘器工作原理基本相同,不同的是过滤装置不一样,滤袋式除尘器过滤装置采用的是滤袋,其特点是结构简单,滤袋价格便宜,易于清灰,但是需占用大量空间,滤袋寿命短。滤筒除尘器过滤装置采用的是滤筒,其特点是大大降低除尘器体积,滤筒使用寿命长,节省生产空间,滤筒式除尘器的缺点是清灰难度大,滤筒加工成本高。在中小型除尘器的使用场合有用滤筒除尘器逐渐取代滤袋式除尘器的趋势。滤筒式除尘器工作原理:含尘气体由除尘器上的排风风机吸入除尘器,较粗颗粒直接落入灰仓,含尘气体经滤筒过滤,粉尘阻留于袋表,洁净的气体透过滤袋排入大气。随着除尘器的运行滤筒表面的粉尘也不断增加,为了保证除尘器的正常工作,需要定时地将滤筒表面的积灰清除。常用的自动清灰方式是利用压缩空气反吹滤筒的方式清灰,该清灰方式利用程序控制器逐个开启脉冲阀,使压缩空气通过喷口对滤筒进行喷吹清灰,使滤筒突然膨胀,在反向气流的作用下,附着滤筒表面的粉尘迅速脱离滤袋落下,粉尘由卸灰装置排出。此方法主要存在以下问题:1、同一室清灰和排风同时进行,滤筒上被吹落的灰,很快又被吸回到滤筒表面。2、滤筒为了增加过滤面积,过滤材料被制作成锯齿状,锯齿间距很小,被吹落的粉尘会相互干扰。3、反吹气流不能均匀地分散到整个清灰表面,存在清灰死角。4、喷吹气源压力较高对使滤料使用寿命减短。5、系统需要频繁地循环喷吹,耗气量较大,能耗增加。以上问题的存在也是影响滤筒除尘器进一步推广的主要原因。At present, the dust collectors commonly used at these discharge points include filter bag dust collectors and filter cartridge dust collectors. The working principles of filter bag dust collectors and filter cartridge dust collectors are basically the same. The filter device of the filter adopts a filter bag, which is characterized by a simple structure, a cheap filter bag, and easy to clean dust, but it takes up a lot of space and the filter bag has a short life. The filter device of the filter cartridge dust collector uses a filter cartridge, which is characterized by greatly reducing the volume of the dust collector, long service life of the filter cartridge, and saving production space. The disadvantage of the cartridge type dust collector is that it is difficult to clean dust and the processing cost of the filter cartridge is high. In the use of small and medium-sized dust collectors, there is a trend that filter cartridge dust collectors will gradually replace filter bag dust collectors. The working principle of the filter cartridge dust collector: the dust-laden gas is sucked into the dust collector by the exhaust fan on the dust collector, the coarser particles fall directly into the ash bin, the dust-laden gas is filtered through the filter cartridge, the dust is retained on the bag surface, and the clean gas Exhaust to atmosphere through filter bag. With the operation of the dust collector, the dust on the surface of the filter cartridge is also increasing. In order to ensure the normal operation of the dust collector, it is necessary to regularly remove the dust accumulated on the surface of the filter cartridge. The commonly used automatic dust removal method is to use compressed air to blow back the filter cartridge to remove dust. In this dust removal method, the program controller is used to open the pulse valve one by one, so that the compressed air is blown to the filter cartridge through the nozzle to clean the dust, so that the filter cartridge suddenly Expansion, under the action of the reverse air flow, the dust attached to the surface of the filter cartridge quickly breaks away from the filter bag and falls, and the dust is discharged by the ash unloading device. This method mainly has the following problems: 1. The ash removal and air exhausting in the same room are carried out simultaneously, and the ash blown off on the filter cartridge is sucked back to the filter cartridge surface soon. 2. In order to increase the filter area of the filter cartridge, the filter material is made into a sawtooth shape, and the distance between the sawtooth is very small, so the blown dust will interfere with each other. 3. The blowback airflow cannot be evenly distributed to the entire cleaning surface, and there is a dead angle for cleaning. 4. The higher pressure of the injection air source will shorten the service life of the filter material. 5. The system requires frequent cycle injection, which consumes a lot of air and increases energy consumption. The existence of the above problems is also the main reason that affects the further promotion of filter cartridge dust collectors.
实用新型内容Utility model content
本实用新型目的是提供了一种无需压缩空气脉喷清灰,只利用除尘器自身排风风机形成的系统负压自行对滤筒进行清灰,提高清灰效率,延长滤料使用寿命,降低能耗,维护方便,并且能够保持除尘器连续工作的自动负压清灰式滤筒除尘器。The purpose of the utility model is to provide a kind of dust cleaning without compressed air pulse spray, and only use the negative pressure of the system formed by the exhaust fan of the dust collector to clean the filter cartridge by itself, improve the cleaning efficiency, prolong the service life of the filter material, reduce the It is an automatic negative pressure cleaning filter cartridge dust collector with low energy consumption, convenient maintenance, and the ability to keep the dust collector working continuously.
本实用新型解决技术问题提供如下方案:The utility model solves the technical problem and provides the following scheme:
一种自动负压清灰式滤筒除尘器,由排气室、除尘室和清灰空气室组成,这三个室通过滤筒相关联,滤筒上装有一个组合阀门,该阀可以控制滤筒与排气室或清灰空气室之间的通与断,组合阀的工作由PLC控制器控制。其特征是:自动负压清灰式滤筒除尘器工作时,由一台高压离心风机运行使系统产生负压,起收尘作用;含尘气体经过滤筒过滤,滤筒清灰方式为在线循环清灰,清灰动力完全来自于系统自身的负压,清灰的空气量由清灰空气室进口处的调节阀控制;汇集于集灰斗的粉尘通过排灰装置排出;该除尘器可以连续在线工作,使用滤筒为过滤器其占用空间小。An automatic negative pressure dust removal filter cartridge dust collector, which is composed of an exhaust chamber, a dust removal chamber and a dust removal air chamber. These three chambers are connected through a filter cartridge, and a combined valve is installed on the filter cartridge, which can control the filter The connection and disconnection between the cylinder and the exhaust chamber or the dust-cleaning air chamber, the work of the combined valve is controlled by the PLC controller. Its characteristics are: when the automatic negative pressure dust removal type filter cartridge dust collector is working, a high-pressure centrifugal fan operates to generate negative pressure in the system to collect dust; the dust-containing gas is filtered through the filter cartridge, and the dust removal method of the filter cartridge is online Circular dust removal, the power of dust removal comes entirely from the negative pressure of the system itself, and the air volume for dust removal is controlled by the regulating valve at the inlet of the dust removal air chamber; the dust collected in the dust collection hopper is discharged through the dust discharge device; the dust collector can Continuous online work, using the filter cartridge as a filter, which occupies a small space.
排气室、除尘室和清灰空气室通过滤筒相关联,除尘室的含尘气体需透过滤筒的滤料才能进入排气室,系统除尘和清灰只需一台离心风机提供负压动力。The exhaust chamber, dust removal chamber and dust removal air chamber are connected through the filter cartridge. The dusty gas in the dust removal chamber must pass through the filter material of the filter cartridge before entering the exhaust chamber. The system only needs a centrifugal fan to provide negative pressure for dust removal and dust removal. power.
滤筒两端通透,其上装有一个由驱动装置驱动的组合阀,所述组合阀的左端设有左阀板,右端设有右阀板,所述左、右阀板之间通过连杆连接,且当左阀板关闭滤筒一端时,则右阀板开启滤筒的另一端,所述组合阀通过外部驱动装置驱动连杆进行工作;以此来控制该滤筒是处于除尘状态还是清灰状态。Both ends of the filter cartridge are transparent, and a combination valve driven by a driving device is installed on it. The left end of the combination valve is provided with a left valve plate, and the right end is provided with a right valve plate. The left and right valve plates are connected through a connecting rod. connected, and when the left valve plate closes one end of the filter cartridge, the right valve plate opens the other end of the filter cartridge, and the combination valve drives the connecting rod through an external drive device to work; in order to control whether the filter cartridge is in the dust removal state or Clear state.
空气清灰室进口处加装一个调节阀和一个空气过滤器,该调节阀用于平衡清灰用气流量和压力,空气过滤器用于过滤大气中的粉尘,保持清灰空气的洁净。A regulating valve and an air filter are installed at the entrance of the air cleaning chamber. The regulating valve is used to balance the air flow and pressure for cleaning dust. The air filter is used to filter the dust in the atmosphere and keep the cleaning air clean.
本实用新型工作过程:除尘器主体部分由排气室、除尘室和清灰空气室三个室组成;三个室通过滤筒相关联,滤筒的两端与排气室和清灰空气室相通,滤筒的滤料段在除尘室内;滤筒上设有组合阀,组合阀的左端设有左阀板,右端设有右阀板,左、右阀板之间通过连杆连接,且当左阀板闭合时,右阀板开启,所述组合阀通过外部驱动装置驱动连杆进行工作;排气室出口处设有高压离心风机,清灰室的进口处设有调节阀和空气过滤器;除尘室下部设有集灰斗,集灰斗出灰口处设有排灰装置。The working process of the utility model: the main part of the dust collector is composed of three chambers: the exhaust chamber, the dust removal chamber and the dust removal air chamber; the three chambers are connected through the filter cartridge, and the two ends of the filter cartridge are connected with the exhaust chamber and the dust removal air chamber In the same way, the filter material section of the filter cartridge is in the dust removal chamber; the filter cartridge is provided with a combined valve, the left end of the combined valve is provided with a left valve plate, and the right end is provided with a right valve plate, and the left and right valve plates are connected by a connecting rod, and When the left valve plate is closed, the right valve plate is opened, and the combined valve drives the connecting rod to work through the external drive device; the outlet of the exhaust chamber is equipped with a high-pressure centrifugal fan, and the inlet of the cleaning chamber is equipped with a regulating valve and air filter There is an ash collecting hopper at the lower part of the dust removal room, and an ash discharge device is installed at the ash outlet of the ash collecting hopper.
本实用新型的优点:适合除尘器在线连续运行,清灰全面,提高除尘效率;降低滤料磨损,延长滤筒使用寿命;有效防止结露,避免“糊袋”现象;无需增加额外清灰用动力,节省能源,减少除尘器的运行费用;设备结构简单,占用空间小,便于工艺布置,维护十分方便。The utility model has the advantages: it is suitable for the online continuous operation of the dust collector, the dust removal is comprehensive, and the dust removal efficiency is improved; the wear of the filter material is reduced, and the service life of the filter cartridge is prolonged; the dew condensation is effectively prevented, and the "paste bag" phenomenon is avoided; Power, save energy, reduce the operating cost of the dust collector; the equipment has a simple structure, occupies a small space, is convenient for process layout, and is very convenient for maintenance.
本实用新型工作原理Working principle of the utility model
本实用新型工作开始,首先离心风机启动,含尘气体被吸入除尘室,含尘气体一部分自行沉降到集灰斗,另一部分经过滤筒过滤粉尘被挡下落入集灰斗或吸附在滤筒外表面,过滤后的洁净的气体由滤筒内侧进入排气室通过风机排出。集灰斗中的粉尘通过排灰装置排出,排灰装置的功能是按要求定时排灰,并具有锁风的功能,防止系统不必要的能量损失。随着系统持续运行,附着在滤筒上的粉尘越来越多,系统阻力也会越来越大,此时就有必要对滤筒进行清灰。本实用新型采用滤筒在线循环清灰法,当某个滤筒需要清灰时,该滤筒上的组合阀工作,将该滤筒与排气室隔断的同时使滤筒与清灰空气室联通,大气中的空气经过空气过滤器和调节阀吸入清灰空气室,此时在系统负压的作用下该滤筒外表面上的粉尘在吸力作用下脱离滤筒外表面落入集灰斗或移向其它正在工作中的滤筒,从而达到对该滤筒的完全清灰作用。清灰的间隔和时长可以通过PLC程序控制。为了平衡清灰时的风量,可以通过手动或自动调节清灰空气室入口处的调节阀来控制清灰用的气量。清灰空气室入口处的空气过滤器可以防止大气中的粉尘进入清灰空气室。当该滤筒清灰完毕,组合阀复位,将滤筒与空气清灰室隔断,让滤筒与排气室重新联通,则该滤筒进入除尘工作状态,其它需要清灰的滤筒则进入清灰状态。由此滤筒可以在线循环往复的清灰,除尘器可以保持长时间连续不间断地工作。被积在集灰斗中的粉尘通过排灰装置定时排出。When the utility model starts to work, first the centrifugal fan is started, and the dust-containing gas is sucked into the dust-removing chamber, part of the dust-containing gas settles to the ash collecting hopper by itself, and the other part passes through the filter cartridge and the dust is blocked and falls into the ash collecting hopper or is adsorbed outside the filter cartridge On the surface, the filtered clean gas enters the exhaust chamber from the inside of the filter cartridge and is discharged by the fan. The dust in the ash collecting hopper is discharged through the ash discharge device. The function of the ash discharge device is to discharge ash regularly according to the requirements, and has the function of locking the air to prevent unnecessary energy loss of the system. As the system continues to operate, more and more dust is attached to the filter cartridge, and the system resistance will also increase. At this time, it is necessary to clean the filter cartridge. The utility model adopts the filter cartridge on-line circulation cleaning method. When a certain filter cartridge needs to be cleaned, the combined valve on the filter cartridge works to isolate the filter cartridge from the exhaust chamber and at the same time make the filter cartridge and the dust removal air chamber Unicom, the air in the atmosphere is sucked into the dust-cleaning air chamber through the air filter and the regulating valve. At this time, under the action of the negative pressure of the system, the dust on the outer surface of the filter cartridge breaks away from the outer surface of the filter cartridge and falls into the dust collecting hopper under the action of suction. Or move to other working filter cartridges to achieve complete cleaning of the filter cartridge. The interval and duration of cleaning can be controlled by PLC program. In order to balance the air volume during dust removal, the air volume for dust removal can be controlled by manually or automatically adjusting the regulating valve at the entrance of the dust removal air chamber. The air filter at the entrance of the cleaning air chamber can prevent the dust in the atmosphere from entering the cleaning air chamber. When the filter cartridge is cleared, the combination valve is reset, the filter cartridge is separated from the air cleaning room, and the filter cartridge and the exhaust chamber are reconnected, then the filter cartridge enters the dust removal working state, and other filter cartridges that need to be cleaned enter the dust removal state. Clear state. As a result, the filter cartridge can clean the dust repeatedly on-line, and the dust collector can keep working continuously for a long time. The dust accumulated in the ash hopper is regularly discharged through the ash discharge device.
附图说明Description of drawings
图1为本实用新型的立面示意图。Fig. 1 is the elevation schematic view of the utility model.
图2为本实用新型的剖面示意图。Fig. 2 is a schematic cross-sectional view of the utility model.
具体实施方式detailed description
参见附图,一种自动负压清灰式滤筒除尘器,主要包括排气室1,除尘室2和清灰空气室3等三个室;所述三个室通过多个滤筒4相关联,所述滤筒4安装在除尘室2内,滤筒4的两端与排气室1和清灰空气室3相通,滤筒4上设有组合阀5;所述组合阀的左端设有左阀板6,右端设有右阀板7,所述左、右阀板6、7之间通过连杆8连接,且当左阀板6闭合时,右阀板7开启,所述组合阀3通过传动杆8连接外部驱动装置9;所述排气室1出口处设有离心风机10,所述清灰空气室3的入口处装有有空气过滤器11和调节阀12。除尘室2下部设有集灰斗13,所述集灰斗13排灰口处设有排灰装置14.。Referring to the accompanying drawings, an automatic negative pressure dust removal filter cartridge dust collector mainly includes three chambers: an exhaust chamber 1, a dust removal chamber 2 and a dust removal air chamber 3; the three chambers are connected by a plurality of filter cartridges 4 The filter cartridge 4 is installed in the dust removal chamber 2, the two ends of the filter cartridge 4 communicate with the exhaust chamber 1 and the dust-cleaning air chamber 3, and the filter cartridge 4 is provided with a combined valve 5; the left end of the combined valve is provided There is a left valve plate 6, the right end is provided with a right valve plate 7, the left and right valve plates 6, 7 are connected by a connecting rod 8, and when the left valve plate 6 is closed, the right valve plate 7 is opened, and the combination The valve 3 is connected to an external drive device 9 through a transmission rod 8; a centrifugal fan 10 is installed at the outlet of the exhaust chamber 1, and an air filter 11 and a regulating valve 12 are installed at the inlet of the cleaning air chamber 3. The lower part of the dust removal chamber 2 is provided with an ash collecting hopper 13, and an ash discharge device 14 is provided at the ash discharge port of the ash collecting hopper 13.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201521065202.0U CN205269287U (en) | 2015-12-17 | 2015-12-17 | Automatic negative pressure deashing formula deduster of filter cylinder |
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| CN201521065202.0U CN205269287U (en) | 2015-12-17 | 2015-12-17 | Automatic negative pressure deashing formula deduster of filter cylinder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105999910A (en) * | 2016-06-29 | 2016-10-12 | 河南龙成煤高效技术应用有限公司 | Dust removing device of fly ash filter |
| CN110393987A (en) * | 2019-08-06 | 2019-11-01 | 苏州大西力环保科技有限公司 | A filter automatic back-blowing and dust-cleaning device for an industrial vacuum cleaner |
-
2015
- 2015-12-17 CN CN201521065202.0U patent/CN205269287U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105999910A (en) * | 2016-06-29 | 2016-10-12 | 河南龙成煤高效技术应用有限公司 | Dust removing device of fly ash filter |
| CN105999910B (en) * | 2016-06-29 | 2018-01-26 | 河南龙成煤高效技术应用有限公司 | A kind of fly-ash filter dust arrester |
| CN110393987A (en) * | 2019-08-06 | 2019-11-01 | 苏州大西力环保科技有限公司 | A filter automatic back-blowing and dust-cleaning device for an industrial vacuum cleaner |
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Effective date of registration: 20180926 Address after: 230051 office building, Hefei Cement Research Institute, 60 Wangjiang East Road, Hefei, Anhui Patentee after: Hefei cement research and Design Institute Co., Ltd. Address before: 230000 No. 72, Tian Du Road, Hefei Economic Development Zone, Anhui Patentee before: China building materials (Hefei) cement General Equipment Technology Co., Ltd. |
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Granted publication date: 20160601 Termination date: 20191217 |