CN205261569U - Double -deck mechanical stoker formula waste gasification system of burning - Google Patents

Double -deck mechanical stoker formula waste gasification system of burning Download PDF

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CN205261569U
CN205261569U CN201521116305.5U CN201521116305U CN205261569U CN 205261569 U CN205261569 U CN 205261569U CN 201521116305 U CN201521116305 U CN 201521116305U CN 205261569 U CN205261569 U CN 205261569U
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furnace
gasification
incinerator
garbage
gasification furnace
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徐�明
林顺洪
李长江
柏继松
杨鲁
阳小燕
莫榴
吕全伟
李伟
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Chongqing University of Science and Technology
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Abstract

本实用新型公开了一种双层机械炉排式垃圾气化焚烧系统,包括双层垃圾气化焚烧炉,双层垃圾气化焚烧炉包括给料仓、气化炉和燃烬炉,燃烬炉位于气化炉的正下方,燃烬炉的进料方向与气化炉的进料方向相反,给料仓、气化炉之间设有堆料密封段,气化炉与燃烬炉之间设置有残渣推料器,气化炉的上端、燃烬炉的上端设置烟气出口,双层机械炉排式垃圾气化焚烧炉具有循环供风系统。垃圾处理方法包括:步骤A、起炉、烘炉;步骤B、使垃圾在气化炉的炉膛内燃烧;步骤C、实现垃圾连续气化焚烧处理;步骤D、燃烬后,关闭双层机械炉排式垃圾气化焚烧炉。使用本双层机械炉排式垃圾气化焚烧炉处理垃圾,垃圾处理量更大,热量的回收效率较高,能够有效地减少污染物排量。

The utility model discloses a double-layer mechanical grate type garbage gasification incinerator system, which comprises a double-layer garbage gasification incinerator. The double-layer garbage gasification incinerator includes a feed bin, a gasification furnace and an ember furnace. The furnace is located directly below the gasification furnace. The feeding direction of the ember furnace is opposite to that of the gasification furnace. There is a stacking sealing section between the feed bin and the gasification furnace. There is a residue pusher in between, and the upper end of the gasification furnace and the upper end of the ember furnace are equipped with flue gas outlets. The double-layer mechanical grate type garbage gasification incinerator has a circulating air supply system. The garbage treatment method includes: step A, starting the furnace, and drying the furnace; step B, burning the garbage in the furnace of the gasifier; step C, realizing continuous gasification and incineration of the garbage; step D, closing the double-layer mechanical Grate type garbage gasification incinerator. Using the double-layer mechanical grate type garbage gasification incinerator to treat garbage has a larger garbage processing capacity, higher heat recovery efficiency, and can effectively reduce pollutant discharge.

Description

双层机械炉排式垃圾气化焚烧系统Double-layer mechanical grate type garbage gasification incineration system

技术领域technical field

本实用新型属于固体废弃物焚烧处理技术领域,尤其涉及双层机械炉排式垃圾气化焚烧系统。The utility model belongs to the technical field of solid waste incineration treatment, in particular to a double-layer mechanical grate type garbage gasification incineration system.

背景技术Background technique

现有的垃圾处理技术主要有焚烧、卫生填埋、堆肥、废品回收等。在垃圾处理常规技术中,焚烧处理具有减量效果明显,无害化彻底,占地量小,余热能得到利用,二次污染少等优点,符合我国可持续发展的战略要求。但随着国内外对环保要求的不断提高,如何增强对二次污染的控制尤为重要。因此,垃圾热解气化焚烧技术被逐渐推到工业化应用的道路上,特别是针对国内垃圾现在主要采用的是各类焚烧技术,气化焚烧技术广泛的工业化将带来国内垃圾处理行业的技术革新换代。The existing waste treatment technologies mainly include incineration, sanitary landfill, composting, and waste recycling. Among the conventional waste treatment technologies, incineration has the advantages of obvious reduction effect, complete harmlessness, small land occupation, utilization of waste heat energy, and less secondary pollution, which meets the strategic requirements of my country's sustainable development. However, with the continuous improvement of environmental protection requirements at home and abroad, how to strengthen the control of secondary pollution is particularly important. Therefore, waste pyrolysis and gasification incineration technology is gradually pushed to the road of industrial application, especially for domestic waste, various incineration technologies are mainly used now, and the extensive industrialization of gasification and incineration technology will bring the technology of domestic waste treatment industry Innovation.

多年来,我国对生物质、垃圾等气化焚烧技术的科学研究,进展颇多,实验室的基础研究很多,也有应用研究,如:回转窑式、立式和流化床式的干馏气化或气化高温熔融技术等。但技术推广应用上还是存在一定限制,原料种类、垃圾处理量、二次污染控制和经济效益等是主要因素。Over the years, my country has made a lot of progress in the scientific research on gasification and incineration technology of biomass and garbage. There are many basic researches in the laboratory, and there are also applied researches, such as: rotary kiln type, vertical type and fluidized bed type retort gasification Or gasification high-temperature melting technology, etc. However, there are still certain limitations in the popularization and application of the technology. The main factors are the types of raw materials, the amount of garbage disposal, secondary pollution control and economic benefits.

在现有的焚烧工艺和设备中,炉排型焚烧炉形式多样,其应用占全世界垃圾焚烧市场总量的80%以上,其中有在炉体内采用机械式逆推炉排、顺推炉排或组合炉排,也有采用链板式和滚筒式等炉排。Among the existing incineration processes and equipment, the grate type incinerator has various forms, and its application accounts for more than 80% of the total waste incineration market in the world. Among them, mechanical reverse push grate and forward push grate are used in the furnace body Or combined grate, there are also chain plate type and drum type grate.

综上所述,典型的垃圾气化焚烧炉,各有其自身优点,但在我国实际应用中需要解决的问题和不足:To sum up, typical waste gasification incinerators each have their own advantages, but the problems and deficiencies that need to be solved in practical applications in our country:

1.对于我国生活垃圾含水量高、成分复杂等特性,移动炉床的技术使用,对垃圾的输送能力需要重点考虑。1. For the characteristics of high water content and complex composition of domestic waste in my country, the technical use of mobile hearth needs to focus on the transportation capacity of waste.

2.随着垃圾产生量的不断增多,垃圾堆积如山,垃圾处理量必须得到有效的提高,才能适应市场需求。2. With the continuous increase of garbage generation, garbage piles up like a mountain, and the garbage disposal volume must be effectively increased in order to meet the market demand.

3.面对严格的污染物排放要求,二次污染控制是技术上需要解决的核心问题。3. In the face of strict pollutant discharge requirements, secondary pollution control is the core issue that needs to be solved technically.

4.为了有效的提高经济效益,垃圾热处理过程中,热量的回收效率需要提高。现有的垃圾热处理技术通常采用锅炉产生蒸汽推到汽轮机发电,整个转换热效率损耗较大,处理相同的垃圾量,相对减少热损耗和提高热交换效率就可以提高热效率。4. In order to effectively improve economic benefits, the heat recovery efficiency needs to be improved during the thermal treatment of waste. Existing waste heat treatment technologies usually use boilers to generate steam and push it to steam turbines for power generation. The entire conversion heat efficiency loss is relatively large, and the same amount of waste can be treated by relatively reducing heat loss and improving heat exchange efficiency to improve heat efficiency.

现有的垃圾气化焚烧炉如以下两个实用新型专利:多列分段驱动复合式生活垃圾焚烧炉(ZL200710092508.9)和两段式垃圾焚烧炉(ZL201010268376.2)中未解决的问题:垃圾热处理模式比较落后,只是干燥-燃烧-燃烬,固体燃烧释放热量的过程;炉内热化学反应以氧化反应为主,还原反应辅助,易产生二次污染物;垃圾在炉内燃烧时,过氧系数大,一次风、二次风供入量大,烟气中粉尘含量较高,对热能回收系统和烟气处理系统影响较大,容易积灰,烟气量较大,降低了热转换效率;没有单独设置的气化炉和燃烬炉,只能分次处理垃圾,无法实现大规模的垃圾连续气化焚烧处理,垃圾处理量较小。Existing waste gasification incinerators include the following two utility model patents: the unresolved problems in the multi-column segmented driving compound domestic waste incinerator (ZL200710092508.9) and the two-stage waste incinerator (ZL201010268376.2): The heat treatment mode of garbage is relatively backward, which is only the process of drying-burning-burning, and solid combustion releases heat; the thermochemical reaction in the furnace is dominated by oxidation reaction, supplemented by reduction reaction, which is easy to produce secondary pollutants; when garbage is burned in the furnace, excessive The oxygen coefficient is large, the primary air and secondary air supply are large, and the dust content in the flue gas is high, which has a great impact on the heat energy recovery system and the flue gas treatment system. It is easy to accumulate dust, and the flue gas volume is large, which reduces the heat transfer. Efficiency: Without a separate gasifier and ember furnace, the garbage can only be processed in batches, and large-scale continuous gasification and incineration of garbage cannot be realized, and the amount of garbage processed is small.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供一种双层机械炉排式垃圾气化焚烧系统,使用本双层机械炉排式垃圾气化焚烧系统处理垃圾,垃圾输送能力更强,垃圾处理量更大,能够减少热损耗和提高热交换效率,热量的回收效率较高,且能够有效地减少污染物排放量。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a double-layer mechanical grate type garbage gasification incineration system, using the double-layer mechanical grate type garbage gasification incineration system to process garbage, the garbage transportation capacity is stronger, Larger waste treatment capacity can reduce heat loss and improve heat exchange efficiency, heat recovery efficiency is high, and can effectively reduce pollutant emissions.

本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:

一种双层机械炉排式垃圾气化焚烧系统,包括双层垃圾气化焚烧炉,所述双层垃圾气化焚烧炉包括炉架,所述炉架上沿进料方向依次设置有给料仓、气化炉,所述炉架上还设有燃烬炉,所述燃烬炉位于气化炉的正下方,燃烬炉的进料方向与气化炉的进料方向相反,所述给料仓出料口与气化炉进料口之间的炉架部分上设有堆料密封段,所述气化炉出料口与燃烬炉的进料口之间的炉架部分上设有过渡落渣段,过渡落渣段可形成堆料密封状态,所述炉架上设有垃圾推料器、残渣推料器,所述垃圾推料器位于给料仓的下方,垃圾推料器的推头伸入堆料密封段内,用于将给料仓内的垃圾推入气化炉内,所述残渣推料器位于气化炉与燃烬炉之间,残渣推料器的推头伸入过渡落渣段内,用于将气化炉内落下的垃圾残渣推入燃烬炉内;A double-layer mechanical grate type garbage gasification incinerator system, comprising a double-layer garbage gasification incinerator, the double-layer garbage gasification incinerator includes a furnace rack, and feeding materials are sequentially arranged on the furnace rack along the feeding direction warehouse, gasification furnace, the furnace rack is also provided with an ember furnace, the ember furnace is located directly below the gasification furnace, and the feeding direction of the ember furnace is opposite to that of the gasification furnace. A stacking sealing section is provided on the part of the frame between the discharge port of the feed bin and the charge port of the gasifier; There is a transitional slagging section, which can form a sealed state for stacking materials. The grate is equipped with a garbage pusher and a residue pusher. The garbage pusher is located below the feeding bin. The garbage pusher The push head of the feeder extends into the stacking sealing section, and is used to push the garbage in the feeding bin into the gasifier. The residue pusher is located between the gasifier and the burner, and the residue pusher The push head extends into the transition slag section, and is used to push the garbage residue falling from the gasifier into the ember furnace;

所述气化炉、燃烬炉分别包括炉壳、移动炉床,所述气化炉的前、后方分别通过堆料密封段、过渡落渣段密封,所述过渡落渣段隔离气化炉、燃烬炉,使气化炉、燃烬炉相互独立;The gasification furnace and the ember furnace respectively include a furnace shell and a movable hearth. The front and rear of the gasification furnace are respectively sealed by a stacking sealing section and a transitional slagging section, and the transitional slagging section is isolated from the gasifier. 1. The ember furnace, so that the gasifier and the ember furnace are independent of each other;

所述气化炉移动炉床的下方以及所述燃烬炉移动炉床的下方分别设有至少一个独立设置的一次风室,所述气化炉、燃烬炉分别呈拱起状,所述气化炉的前拱、后拱上分别设置二次供风口,所述气化炉的拱顶设置第一烟气出口,所述燃烬炉的拱顶设置第二烟气出口与气化炉移动炉床的下方的一次风室对应,第二烟气出口与对应的一次风室通过烟气管道连接,所述气化炉、燃烬炉上分别设有点火助燃孔;At least one independent primary air chamber is provided under the moving hearth of the gasification furnace and the moving hearth of the embering furnace respectively. The gasification furnace and the embering furnace are respectively arched. The front arch and the rear arch of the gasification furnace are respectively provided with secondary air supply ports, the vault of the gasification furnace is provided with a first flue gas outlet, the vault of the ember furnace is provided with a second flue gas outlet and the gasifier The primary air chamber below the moving hearth corresponds to the second flue gas outlet and the corresponding primary air chamber is connected through a flue gas pipeline, and the gasification furnace and the ember furnace are respectively provided with ignition and combustion-supporting holes;

还包括循环供风系统,所述循环供风系统包括除尘装置、第一风机、第二风机,所述除尘装置的进气端连接第四歧管的总管,所述第四歧管的支管与气化炉移动炉床的下方的一次风室连接,所述第四歧管的支管上设置第四调节阀,所述除尘装置的出气端通过管道与第一风机的进气端连接,所述第一风机的出气端连接第一歧管的总管,所述第一歧管的支管分别与气化炉前拱、后拱上的二次供风口连通,所述第一歧管的各支管上分别设置第一调节阀,所述第二风机的进气口与大气连通,所述第二风机的出气口连接第二歧管的总管,所述第二歧管的支管分别与烟气管道以及燃烬炉移动炉床下方的一次风室连通,所述第二歧管的各支管上分别设置第二调节阀。It also includes a circulating air supply system. The circulating air supply system includes a dust removal device, a first fan, and a second fan. The inlet end of the dust removal device is connected to the main pipe of the fourth manifold, and the branch of the fourth manifold is connected to The primary air chamber below the movable hearth of the gasifier is connected, the fourth regulating valve is set on the branch pipe of the fourth manifold, the gas outlet end of the dust removal device is connected with the inlet end of the first fan through a pipeline, and the The gas outlet end of the first fan is connected to the main pipe of the first manifold, and the branch pipes of the first manifold communicate with the secondary air supply ports on the front and rear arches of the gasifier respectively. First regulating valves are set respectively, the air inlet of the second blower is communicated with the atmosphere, the air outlet of the second blower is connected to the main pipe of the second manifold, and the branch pipes of the second manifold are respectively connected to the flue gas pipe and The primary air chamber under the moving hearth of the ember furnace communicates with each other, and each branch pipe of the second manifold is respectively provided with a second regulating valve.

为了减少热损耗和提高热交换效率,使热量的回收效率较高,优选地,还包括用于二次燃烧的旋风燃烧室,所述旋风燃烧室的上端设有燃烧室点火助燃孔,旋风燃烧室的下端设有从上到下半径变小的锥状出渣口,所述旋风燃烧室圆周壁的上部设置烟气入口,所述旋风燃烧室圆周壁的下部设置第三烟气出口,所述旋风燃烧室的圆周壁上均匀设有若干助燃风供风口,各助燃风供风口均位于烟气入口、第三烟气出口之间。In order to reduce heat loss and improve heat exchange efficiency, so that the recovery efficiency of heat is higher, preferably, it also includes a cyclone combustion chamber for secondary combustion, the upper end of the cyclone combustion chamber is provided with a combustion chamber ignition and combustion-supporting hole, and the cyclone combustion The lower end of the chamber is provided with a tapered slag outlet with a radius that becomes smaller from top to bottom, the upper part of the circumferential wall of the cyclone combustion chamber is provided with a flue gas inlet, and the lower part of the circumferential wall of the cyclone combustion chamber is provided with a third flue gas outlet. A number of combustion-supporting air supply ports are uniformly arranged on the circumferential wall of the cyclone combustion chamber, and each combustion-supporting air supply port is located between the flue gas inlet and the third flue gas outlet.

为了使燃烧后产生的高温烟气容易排出,以及利于管道的安装,优选地,所述烟气入口、第三烟气出口位于旋风燃烧室圆周壁的相反侧;所述第三烟气出口沿旋风燃烧室圆周壁径向或切向设置。In order to make the high-temperature flue gas generated after combustion easy to discharge and facilitate the installation of the pipeline, preferably, the flue gas inlet and the third flue gas outlet are located on the opposite side of the circumferential wall of the cyclone combustion chamber; the third flue gas outlet is along the The circumferential wall of the cyclone combustion chamber is arranged radially or tangentially.

为更加充分的利用第二风机鼓出的风,以及利于更加精细的调节旋风燃烧室各部分的进风量,优选地,还包括第三歧管,所述第三歧管的总管与第二风机的出气口连通,所述第三歧管的各支管分别与各助燃风供风口连通,第三歧管的各支管上分别设置第三调节阀。In order to make full use of the wind blown out by the second blower fan and to finely adjust the air intake of each part of the cyclone combustor, preferably, a third manifold is also included, and the main pipe of the third manifold is connected with the second blower fan. The air outlets of the third manifold communicate with each other, each branch of the third manifold communicates with each combustion air supply port, and each branch of the third manifold is respectively provided with a third regulating valve.

为了利用高温风机抽取的未利用完剩余部分烟气,优选地,所述第一歧管还具有一根与旋风燃烧室烟气入口连接的支管,该支管上设有第五调节阀。本结构能够减少热损耗和提高热交换效率,大大提高了热量的回收效率,且能够有效地减少污染物排放量。In order to utilize the unused remaining part of the flue gas extracted by the high-temperature fan, preferably, the first manifold also has a branch pipe connected to the flue gas inlet of the cyclone combustion chamber, and the fifth regulating valve is arranged on the branch pipe. The structure can reduce heat loss and improve heat exchange efficiency, greatly improves heat recovery efficiency, and can effectively reduce pollutant discharge.

为了更好的适应工厂内的安装空间,所述气化炉的前拱为平直结构,或者,气化炉的前拱为后端向上倾斜结构。In order to better adapt to the installation space in the factory, the front arch of the gasifier is a straight structure, or the front arch of the gasifier is an upwardly inclined rear end structure.

为了有效地对燃烬炉排出的高温烟气进行除尘,优选地,所述除尘装置为旋风分离器或者高温除尘器;所述第一风机为高温风机,利于在高温环境下工作,所述第二风机为鼓风机。In order to effectively remove dust from the high-temperature flue gas discharged from the ember furnace, preferably, the dust removal device is a cyclone separator or a high-temperature dust collector; the first fan is a high-temperature fan, which is beneficial to work in a high-temperature environment, and the second The second fan is a blower.

为了防止气化炉、燃烬炉之间窜风,优选地,所述过渡落渣段上设置有可开闭的隔离门,所述隔离门用于将气化炉、燃烬炉隔断。在起炉初期或需要控制气化炉与焚烧炉之间窜风时,关闭隔离门,当落渣段堆放一定量的残渣形成堆料密封后,可以保持隔离门打开,与下方设置的残渣推料器协调使用,以实现垃圾连续气化焚烧处理。In order to prevent wind blowing between the gasifier and the ember furnace, preferably, an openable and closable isolation door is provided on the transitional slagging section, and the isolation door is used to isolate the gasifier and the ember furnace. At the initial stage of furnace start-up or when it is necessary to control the blowing wind between the gasifier and the incinerator, close the isolation door. When a certain amount of residue is piled up in the slag section to form a stacking seal, the isolation door can be kept open to push the material with the residue below. Coordinated use of devices to achieve continuous gasification incineration of waste.

一种双层机械炉排式垃圾气化焚烧系统的处理方法,该方法按以下步骤进行:A treatment method of a double-layer mechanical grate type garbage gasification incineration system, the method is carried out according to the following steps:

步骤A、关闭双层机械炉排式垃圾气化焚烧炉与大气通风的闸门,启动双层垃圾气化焚烧炉,将垃圾原料投入给料仓,垃圾推料器往复多次推料,将从给料仓落下的垃圾原料推入给料仓、气化炉之间的堆料密封段,使堆料密封段形成堆料密封状态,多余的垃圾落入气化炉的移动炉床,气化炉的移动炉床工作,将垃圾输送入过渡落渣段,残渣推料器往复多次推料,将过渡落渣段上的垃圾推入燃烬炉内,燃烬炉的移动炉床工作输送垃圾,直到垃圾在气化炉、燃烬炉的移动炉床堆积至所需的厚度,停止向给料仓投料,气化炉和燃烬炉的移动炉床停止工作,然后,用点火燃烧器通过气化炉和燃烬炉的点火助燃孔分别与气化炉和燃烬炉的炉膛相通,在点火燃烧器的作用下,对气化炉和燃烬炉进行起炉、烘炉,待这一过程稳定完成,使气化炉和燃烬炉炉膛达到预定温度600-700℃;Step A. Close the gate of the double-layer mechanical grate type garbage gasification incinerator and the atmospheric ventilation, start the double-layer garbage gasification incinerator, put the garbage raw materials into the feeding bin, and the garbage pusher reciprocates and pushes the material multiple times, and will The garbage materials falling from the feed bin are pushed into the stacking sealing section between the feeding bin and the gasifier, so that the stacking sealing section forms a stacking sealing state, and the excess garbage falls into the moving hearth of the gasifier and is gasified. The moving hearth of the furnace works to transport the garbage into the transitional slagging section, and the residue pusher reciprocates and pushes the material multiple times to push the garbage on the transitional slagging section into the ember furnace, and the mobile hearth of the ember furnace works to convey Garbage, until the garbage is piled up to the required thickness on the moving hearth of the gasification furnace and embering furnace, stop feeding to the feed bin, and the moving hearth of the gasification furnace and embering furnace stops working, and then use the ignition burner The ignition and combustion-supporting holes of the gasification furnace and the embering furnace are respectively communicated with the hearths of the gasification furnace and the embering furnace, and under the action of the ignition burner, the gasification furnace and the embering furnace are fired and baked. 1. The process is stably completed, so that the furnace of the gasifier and ember furnace reaches the predetermined temperature of 600-700°C;

步骤B、启动调节循环供风系统,调节气化炉、燃烬炉以及循环供风系统的工艺参数,向给料仓投料,气化炉的移动炉床工作输送垃圾,垃圾在气化炉的炉膛内开始进行燃烧,垃圾残渣在过渡落渣段处堆积形成堆料密封,使气化炉的炉膛内燃烧状态温度稳定到850℃以上,燃烬炉的移动炉床工作输出燃烬后的垃圾残渣;Step B: start and adjust the circulating air supply system, adjust the process parameters of the gasifier, ember furnace and circulating air supply system, feed materials to the feed bin, and transport the garbage to the moving hearth of the gasifier. Combustion starts in the furnace, and garbage residues accumulate at the transitional slagging section to form a pile seal, so that the combustion state temperature in the furnace of the gasifier is stabilized above 850°C, and the moving hearth of the ember furnace works to output the embered garbage residue;

步骤C、调节气化炉、燃烬炉以及循环供风系统的各工艺参数,气化炉逐渐对垃圾进行气化,使气化炉稳定产生10%-20%的合成气,使燃烬炉燃烧状态温度稳定到850℃以上,高温烟气从第二烟气出口对应进入气化炉一次风室,供入气化炉,实现垃圾连续气化焚烧处理;Step C. Adjust the process parameters of the gasification furnace, the ember furnace and the circulating air supply system. The gasification furnace gradually gasifies the garbage, so that the gasifier can stably produce 10%-20% of synthetic gas, and the ember furnace The temperature in the combustion state is stable above 850°C, and the high-temperature flue gas enters the primary air chamber of the gasification furnace from the second flue gas outlet, and is fed into the gasification furnace to realize continuous gasification and incineration of waste;

步骤D、需检修或停炉时,停止投料,调节气化炉、燃烬炉以及循环供风系统的工艺参数,使气化炉逐渐恢复到燃烧状态,待垃圾和垃圾残渣燃烬后,关闭双层机械炉排式垃圾气化焚烧炉以及循环供风系统。Step D. When maintenance or shutdown is required, stop feeding, adjust the process parameters of the gasifier, ember furnace and circulating air supply system, so that the gasifier gradually returns to the burning state, and shut down after the garbage and garbage residues are burned. Double-layer mechanical grate type garbage gasification incinerator and circulating air supply system.

为了将旋风燃烧室与双层机械炉排式垃圾气化焚烧炉以及循环供风系统综合进行控制,优选地,步骤C中,同时调节旋风燃烧室的各工艺参数,使旋风燃烧室第三烟气出口温度稳定到850℃以上;步骤D中,同时调节旋风燃烧室的各工艺参数,使气化炉逐渐恢复到燃烧状态,待合成气燃烬后关闭旋风燃烧室。In order to comprehensively control the cyclone combustion chamber, the double-layer mechanical grate type garbage gasification incinerator and the circulating air supply system, preferably, in step C, each process parameter of the cyclone combustion chamber is adjusted at the same time, so that the third smoke of the cyclone combustion chamber The temperature of the gas outlet is stable above 850°C; in step D, adjust the process parameters of the cyclone combustion chamber at the same time, so that the gasifier gradually returns to the combustion state, and close the cyclone combustion chamber after the synthesis gas is burnt out.

由于采用了上述技术方案,本实用新型具有如下有益效果:Due to the above-mentioned technical scheme, the utility model has the following beneficial effects:

1.给料仓、气化炉之间设有堆料密封段,使气化炉前方可以进行堆料密封,气化炉、燃烬炉的过渡落渣段也可形成堆料密封状态,使气化炉后方可以形成堆料密封,使气化炉的隔热保温性能更好,在垃圾气化焚烧过程中可以防止热量泄露,节约燃料。1. There is a stacking sealing section between the feeding bin and the gasifier, so that the front of the gasifier can be sealed for stacking, and the transitional slag section of the gasifier and the ember furnace can also form a stacking sealing state, so that A stockpile seal can be formed at the rear of the gasifier, which improves the heat insulation performance of the gasifier, prevents heat leakage and saves fuel during the gasification and incineration process of waste.

2.气化炉、燃烬炉分开设置,气化炉的前拱、后拱上分别设置二次供风口,气化炉的拱顶设置第一烟气出口,燃烬炉的拱顶设置第二烟气出口,第二烟气出口与烟气管道连接,使循环供风系统更为简单化,大大降低了气化炉烟气中的杂质,可以提供更高品质的烟气,使烟气的利用率更高,排出的废渣更少。2. The gasification furnace and the ember furnace are installed separately. The front and rear arches of the gasification furnace are respectively provided with secondary air supply outlets. Two flue gas outlets, the second flue gas outlet is connected to the flue gas pipe, which simplifies the circulating air supply system, greatly reduces the impurities in the gasifier flue gas, can provide higher quality flue gas, and makes the flue gas The utilization rate is higher, and the waste residue discharged is less.

3.燃烬炉位于气化炉的下方,大大减小了焚烧炉的长度和空间占用。3. The ember furnace is located below the gasifier, which greatly reduces the length and space occupied by the incinerator.

4.本实用新型构思新颖,垃圾处理量大,垃圾料层在机械炉排上经历干燥、气化和残渣的燃烬阶段,适应我国生活垃圾含水量高、成分复杂等特性,提高了垃圾处理过程中的能量转化效率和降低烟气中污染物排放量,有效防止二次污染,且能够实现大规模的垃圾连续气化焚烧处理,保证垃圾气化焚烧效果和灰渣热灼减率,相对减少热损耗和提高热交换效率,提高了热效率。4. The utility model has a novel concept and a large amount of garbage treatment. The garbage material layer undergoes drying, gasification and residue burning stages on the mechanical grate. It adapts to the characteristics of high water content and complex components of domestic garbage in my country, and improves the garbage treatment. The energy conversion efficiency in the process and the reduction of pollutant emissions in the flue gas can effectively prevent secondary pollution, and can realize large-scale continuous gasification and incineration of garbage, ensuring the effect of gasification and incineration of garbage and the rate of thermal ignition of ash. Reduce heat loss and improve heat exchange efficiency, improving thermal efficiency.

5.鼓风机鼓入空气为燃烬炉提供一次风通过对应管路上的第二调节阀调节供风量,使燃烬炉残渣充分燃烬;鼓风机鼓入空气为烟气管道提供调温供风,通过对应管路上的第二调节阀调节供风量,使烟气管道对气化炉的一次风室提供适宜温度的一次风,然后,高温风机抽取气化炉的一次风室内的烟气,通过第四歧管支管上的第四调节阀调节烟气的风压,经过调温调压和旋风分离器收集飞灰后,形成一定压力的烟气供给气化炉的二次风,通过第一歧管对应支管上的第一调节阀调节供风量,使气化炉内垃圾产生气化,含有一定量合成气的烟气,从第一烟气出口排出,进入旋风燃烧室处理环节,旋风燃烧室提供高温烟气。5. The blower blows air into the ember furnace to provide primary air through the second regulating valve on the corresponding pipeline to adjust the air supply volume, so that the residue of the ember furnace can be fully burned; the blower blows air into the flue gas pipeline to provide temperature-regulated air supply, through The second regulating valve on the corresponding pipeline adjusts the air supply volume, so that the flue gas pipeline provides primary air at a suitable temperature for the primary air chamber of the gasifier. Then, the high-temperature fan extracts the flue gas in the primary air chamber of the gasifier, and passes The fourth regulating valve on the branch pipe of the manifold regulates the wind pressure of the flue gas. After the fly ash is collected by the cyclone separator and the temperature is adjusted, the flue gas with a certain pressure is supplied to the secondary air of the gasifier and passes through the first manifold. The first regulating valve on the corresponding branch pipe adjusts the air supply volume, so that the garbage in the gasification furnace is gasified, and the flue gas containing a certain amount of synthesis gas is discharged from the first flue gas outlet and enters the treatment link of the cyclone combustion chamber. The cyclone combustion chamber provides High temperature flue gas.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1中旋风燃烧室的结构示意图。Fig. 2 is a schematic structural diagram of the cyclone combustor in Fig. 1 .

附图标记reference sign

1为双层机械炉排式垃圾气化焚烧炉,101为炉架,102为给料仓,103为气化炉,104为燃烬炉,105为移动炉床,106为垃圾推料器,107为一次风室,108为堆料密封段,109为过渡落渣段,110为残渣推料器,111为隔离门,112为第一烟气出口,113为第二烟气出口,114为点火助燃孔,115为二次供风口,116为烟气管道;1 is a double-layer mechanical grate type garbage gasification incinerator, 101 is a furnace rack, 102 is a feeding bin, 103 is a gasification furnace, 104 is an ember furnace, 105 is a mobile hearth, 106 is a garbage pusher, 107 is the primary air chamber, 108 is the stacking sealing section, 109 is the transition slag falling section, 110 is the residue pusher, 111 is the isolation door, 112 is the first flue gas outlet, 113 is the second flue gas outlet, 114 is the Ignition combustion hole, 115 is the secondary air supply port, 116 is the flue gas pipe;

2为循环供风系统,201为除尘装置,202为第一风机,203为第二风机,204为第一歧管,205为第二歧管,206为第三歧管,207为第一调节阀,208为第二调节阀,209为第三调节阀,210为第四歧管,211为第四调节阀,212为第五调节阀;2 is the circulating air supply system, 201 is the dust removal device, 202 is the first fan, 203 is the second fan, 204 is the first manifold, 205 is the second manifold, 206 is the third manifold, 207 is the first regulator valve, 208 is the second regulating valve, 209 is the third regulating valve, 210 is the fourth manifold, 211 is the fourth regulating valve, 212 is the fifth regulating valve;

3为旋风燃烧室,301为燃烧室点火助燃孔,302为锥状出渣口,303为烟气入口,304为第三烟气出口,305为助燃风供风口。3 is the whirlwind combustion chamber, 301 is the ignition and combustion-supporting hole of the combustion chamber, 302 is the cone-shaped slag outlet, 303 is the flue gas inlet, 304 is the third flue gas outlet, and 305 is the combustion-supporting air supply port.

具体实施方式detailed description

参见图1,为双层机械炉排式垃圾气化焚烧系统的一种较佳的实施例,包括双层垃圾气化焚烧炉1,所述双层垃圾气化焚烧炉1包括炉架101,所述炉架101上沿进料方向依次设置有给料仓102、气化炉103,所述炉架101上还设有燃烬炉104,所述燃烬炉104位于气化炉103的正下方,燃烬炉104的进料方向与气化炉103的进料方向相反,气化炉103主要是对垃圾的含炭部分进行气化,并排出可燃的气化烟气和垃圾残渣,燃烬炉104主要进行残炭的燃烧处理,并排出无害化的灰渣。所述给料仓102出料口与气化炉103进料口之间的炉架101部分上设有堆料密封段108,所述气化炉103出料口与燃烬炉104的进料口之间的炉架101部分上设有过渡落渣段109,过渡落渣段109可形成堆料密封状态。Referring to Fig. 1, it is a preferred embodiment of a double-layer mechanical grate type garbage gasification incinerator system, including a double-layer garbage gasification incinerator 1, and the double-layer garbage gasification incinerator 1 includes a furnace frame 101, A feeding bin 102 and a gasification furnace 103 are sequentially arranged on the furnace rack 101 along the feeding direction, and an ember furnace 104 is also arranged on the furnace rack 101, and the ember furnace 104 is located at the front of the gasifier 103. Below, the feeding direction of the ember furnace 104 is opposite to that of the gasification furnace 103. The gasification furnace 103 mainly gasifies the charcoal part of the garbage, and discharges combustible gasification flue gas and garbage residues for combustion. The ember furnace 104 mainly performs combustion treatment of residual charcoal and discharges harmless ash. The part of the furnace frame 101 between the outlet of the feed bin 102 and the inlet of the gasifier 103 is provided with a stacking seal section 108, and the outlet of the gasifier 103 and the feed of the ember furnace 104 A transitional slagging section 109 is provided on the part of the grate 101 between the openings, and the transitional slagging section 109 can form a sealed state of stacking.

所述炉架101上设有垃圾推料器106,所述垃圾推料器106位于给料仓102的下方,垃圾推料器106的推头伸入堆料密封段108内,用于将给料仓102内的垃圾推入气化炉103内,垃圾推料器106的推头在堆料密封段108推进一半行程,垃圾原料从给料仓102放入落下,垃圾推料器106后退,再推进,往复多次推料在堆料密封段108形成堆料,使气化炉103入口处于堆料密封状态,增强气化炉103密封效果,解决垃圾推料器106和给料仓102容易漏气问题。需要完全清炉处理掉所有垃圾时,垃圾推料器106再往前推进一半行程,将垃圾完全推入气化炉103内,使气化炉103入口失去堆料密封效果。Described grate 101 is provided with rubbish pusher 106, and described rubbish pusher 106 is positioned at the below of feeding bin 102, and the pushing head of rubbish pusher 106 stretches in the stacking seal section 108, is used for feeding The garbage in the silo 102 is pushed into the gasifier 103, the push head of the garbage pusher 106 advances half the stroke in the stacking sealing section 108, the garbage raw material is put into the feed bin 102 and falls, and the garbage pusher 106 retreats, Propel again, reciprocate multiple times push material and form stockpiling in stockpiling sealing section 108, make gasification furnace 103 inlet be in stockpiling sealing state, strengthen gasification furnace 103 sealing effect, solve rubbish pusher 106 and feeding bin 102 easily Air leak problem. When it is necessary to completely clean the furnace and dispose of all the garbage, the garbage pusher 106 is pushed forward half a stroke, and the garbage is completely pushed into the gasifier 103, so that the gasifier 103 inlet loses the sealing effect of stacking.

所述炉架101上设有残渣推料器110,所述残渣推料器110位于气化炉103与燃烬炉104之间,残渣推料器110的推头伸入过渡落渣段109内,用于将气化炉103内落下的垃圾残渣推入燃烬炉104内。过渡落渣段109在堆积垃圾残渣时可处于堆料密封状态,增强气化炉103密封效果,解决气化炉103、燃烬炉104之间串风的问题。本实施例中,所述过渡落渣段109上设置有可开闭的隔离门111,所述隔离门111用于将气化炉103、燃烬炉104隔断。在起炉初期或需要控制气化炉103与焚烧炉之间窜风时,关闭隔离门111,当落渣段堆放一定量的残渣形成堆料密封后,可以保持隔离门111打开,与下方设置的残渣推料器110协调使用,以实现垃圾连续气化焚烧处理。The furnace frame 101 is provided with a residue pusher 110, the residue pusher 110 is located between the gasification furnace 103 and the ember furnace 104, and the push head of the residue pusher 110 extends into the transition slag section 109 , used to push the falling garbage residues in the gasification furnace 103 into the ember furnace 104 . The transitional slag falling section 109 can be in the state of stacking and sealing when garbage residues are piled up, which can enhance the sealing effect of the gasifier 103 and solve the problem of cross-wind between the gasifier 103 and the ember furnace 104 . In this embodiment, the transitional slagging section 109 is provided with an openable and closable isolation door 111 , and the isolation door 111 is used to isolate the gasifier 103 and the ember furnace 104 . At the initial stage of starting the furnace or when it is necessary to control the blowing wind between the gasifier 103 and the incinerator, close the isolation door 111. After a certain amount of residue is piled up in the slag section to form a stacking seal, the isolation door 111 can be kept open, and the The residue pusher 110 is used in coordination to realize the continuous gasification and incineration treatment of garbage.

所述气化炉103、燃烬炉104分别包括炉壳、移动炉床105,所述气化炉103的前、后方分别通过堆料密封段108、过渡落渣段109密封,所述过渡落渣段109隔离气化炉103、燃烬炉104,使气化炉103、燃烬炉104相互独立。气化炉103和燃烬炉104的移动炉床105均采用分段独立驱动的机械炉排式移动炉床105,机械炉排式移动炉床105的炉排是由活动炉排板与固定炉排板前后重叠,相间排列汇集而成,相邻的多组活动炉排板通过拉杆连接,采用一套驱动装置驱动。机械炉排式移动炉床105作为输送垃圾的载体,其实施方式可以是各类型移动炉床105,如链板式、滚筒式、多段式炉排系统等。The gasification furnace 103 and the ember furnace 104 respectively include a furnace shell and a movable hearth 105. The front and rear of the gasification furnace 103 are respectively sealed by a stacking sealing section 108 and a transitional slagging section 109. The slag section 109 isolates the gasifier 103 and the ember furnace 104 so that the gasifier 103 and the ember furnace 104 are independent of each other. The moving hearth 105 of the gasification furnace 103 and the ember furnace 104 all adopt the mechanical grate type moving hearth 105 independently driven by sections. The grate plates overlap front and back, and are arranged alternately. Multiple groups of adjacent movable grate plates are connected by tie rods and driven by a set of driving devices. The mechanical grate type moving hearth 105 is used as a carrier for transporting garbage, and its implementation can be various types of moving hearth 105, such as chain plate type, drum type, multi-stage type grate system, etc.

所述气化炉103移动炉床105的下方以及所述燃烬炉104移动炉床105的下方分别设有至少一个独立设置的一次风室107,与气化炉103前半部的一次风室107对应的炉排、驱动装置,作为气化炉103移动炉床105的干燥段,与气化炉103后半部的一次风室107对应的炉排、驱动装置作为气化炉103移动炉床105的气化段。气化炉103炉床105的干燥段、气化段可以分别采用1-2个独立的一次风室107供风,也可以分别采用3-4个独立的一次风室107供风。当然,炉排、驱动装置和一次风室107也可不对应设置,更好的调节移动炉床105上料层移动和配风关系。燃烬炉104可以采用1-4个独立的一次风室107供风,燃烬后灰渣从出渣口排除,进入下一步处理工序。The bottom of the moving hearth 105 of the gasification furnace 103 and the moving hearth 105 of the ember furnace 104 are respectively provided with at least one independent primary air chamber 107, which is connected with the primary air chamber 107 in the front half of the gasification furnace 103. The corresponding grate and drive device are used as the drying section of the gasifier 103 moving hearth 105, and the grate and drive device corresponding to the primary air chamber 107 in the second half of the gasifier 103 are used as the gasifier 103 moving hearth 105 gasification section. The drying section and the gasification section of the hearth 105 of the gasifier 103 can use 1-2 independent primary air chambers 107 for air supply, or 3-4 independent primary air chambers 107 for air supply. Of course, the fire grate, the driving device and the primary air chamber 107 may not be arranged correspondingly, so as to better adjust the relationship between the movement of the upper material layer of the movable hearth 105 and the air distribution. The embers 104 can use 1-4 independent primary air chambers 107 to supply air, and after embers, the ash is discharged from the slag outlet, and enters the next processing procedure.

所述气化炉103、燃烬炉104分别呈拱起状,为了更好的适应工厂内的安装空间,所述气化炉103的前拱为平直结构,或者,气化炉103的前拱为后端向上倾斜结构。所述气化炉103的前拱、后拱上分别设置二次供风口115,所述气化炉103的拱顶设置第一烟气出口112,气化炉103内的气化烟气从第一烟气出口112排除,气化炉103炉膛空间与传统的垃圾焚烧炉相比,相对减小;前、后拱与移动炉床105相对位置变小,减少了焚烧炉占用的空间,也更易于保温,减少了热量的泄露量,有利于垃圾充分气化。所述燃烬炉104的拱顶设置第二烟气出口113与气化炉103移动炉床105的下方的一次风室107对应,第二烟气出口113与对应的一次风室107通过烟气管道116连接,所述气化炉103、燃烬炉104上分别设有点火助燃孔114;The gasification furnace 103 and the ember furnace 104 are arched respectively. In order to better adapt to the installation space in the factory, the front arch of the gasification furnace 103 is a straight structure, or the front arch of the gasification furnace 103 The arch is a structure with the rear end sloping upwards. The front arch and the rear arch of the gasification furnace 103 are respectively provided with secondary air supply ports 115, the vault of the gasification furnace 103 is provided with a first flue gas outlet 112, and the gasification flue gas in the gasification furnace 103 flows from the second A flue gas outlet 112 is removed, and the furnace space of the gasifier 103 is relatively reduced compared with the traditional garbage incinerator; the relative positions of the front and rear arches and the movable hearth 105 become smaller, reducing the space occupied by the incinerator and making It is easy to keep warm, reduces the leakage of heat, and is conducive to the full gasification of garbage. The vault of the ember furnace 104 is provided with a second flue gas outlet 113 corresponding to the primary air chamber 107 below the moving hearth 105 of the gasification furnace 103, and the second flue gas outlet 113 and the corresponding primary air chamber 107 pass through the flue gas The pipeline 116 is connected, and the gasification furnace 103 and the ember furnace 104 are respectively provided with ignition and combustion-supporting holes 114;

还包括循环供风系统2,所述循环供风系统2包括除尘装置201、第一风机202、第二风机203,为了有效地对燃烬炉104排出的高温烟气进行除尘,优选地,所述除尘装置201为旋风分离器或者高温除尘器;所述第一风机202为高温风机,利于在高温环境下工作,所述第二风机203为鼓风机。所述除尘装置201的进气端连接第四歧管210的总管,所述第四歧管210的支管与气化炉103移动炉床105的下方的一次风室107连接,所述第四歧管210的支管上设置第四调节阀211,所述除尘装置201的出气端通过管道与第一风机202的进气端连接,所述第一风机202的出气端连接第一歧管204的总管,所述第一歧管204的支管分别与气化炉103前拱、后拱上的二次供风口115连通,所述第一歧管204的各支管上分别设置第一调节阀207,所述第二风机203的进气口与大气连通,所述第二风机203的出气口连接第二歧管205的总管,所述第二歧管205的支管分别与烟气管道116以及燃烬炉104移动炉床105下方的一次风室107连通,所述第二歧管205的各支管上分别设置第二调节阀208。It also includes a circulating air supply system 2, which includes a dust removal device 201, a first fan 202, and a second fan 203. In order to effectively remove dust from the high-temperature flue gas discharged from the ember furnace 104, preferably, the The dust removal device 201 is a cyclone separator or a high-temperature dust collector; the first fan 202 is a high-temperature fan, which is beneficial to work in a high-temperature environment, and the second fan 203 is a blower. The intake end of the dust removal device 201 is connected to the main pipe of the fourth manifold 210, and the branch pipe of the fourth manifold 210 is connected to the primary air chamber 107 below the moving hearth 105 of the gasifier 103. The fourth manifold A fourth regulating valve 211 is set on the branch pipe of the pipe 210, the air outlet end of the dust removal device 201 is connected to the inlet end of the first fan 202 through a pipe, and the air outlet end of the first fan 202 is connected to the main pipe of the first manifold 204 , the branch pipes of the first manifold 204 communicate with the secondary air supply ports 115 on the front and rear arches of the gasifier 103 respectively, and the first regulating valves 207 are respectively arranged on the branch pipes of the first manifold 204, so The air inlet of the second fan 203 communicates with the atmosphere, the gas outlet of the second fan 203 is connected to the main pipe of the second manifold 205, and the branch pipes of the second manifold 205 are connected with the flue gas pipeline 116 and the burner respectively. 104 communicates with the primary air chamber 107 below the moving hearth 105 , and each branch of the second manifold 205 is respectively provided with a second regulating valve 208 .

鼓风机鼓入空气为燃烬炉提供一次风通过对应管路上的第二调节阀调节供风量,使燃烬炉残渣充分燃烬;鼓风机鼓入空气为烟气管道116提供调温供风,通过对应管路上的第二调节阀调节供风量,使烟气管道116对气化炉的一次风室提供适宜温度的一次风,然后,高温风机抽取气化炉的一次风室内的烟气,通过第四歧管支管上的第四调节阀调节烟气的风压,经过调温调压和旋风分离器收集飞灰后,形成一定压力的烟气供给气化炉的二次风,通过第一歧管对应支管上的第一调节阀调节供风量,使气化炉内垃圾产生气化,含有一定量合成气的烟气,从第一烟气出口排出,进入旋风燃烧室处理环节,旋风燃烧室提供高温烟气。The blower blows air into the ember furnace to provide primary air for the ember furnace, and adjusts the air supply through the second regulating valve on the corresponding pipeline, so that the residue of the ember furnace can be fully burned; The second regulating valve on the pipeline adjusts the air supply volume, so that the flue gas pipeline 116 can provide primary air at a suitable temperature to the primary air chamber of the gasification furnace. The fourth regulating valve on the branch pipe of the manifold regulates the wind pressure of the flue gas. After the fly ash is collected by the cyclone separator and the temperature is adjusted, the flue gas with a certain pressure is supplied to the secondary air of the gasifier and passes through the first manifold. The first regulating valve on the corresponding branch pipe adjusts the air supply volume, so that the garbage in the gasification furnace is gasified, and the flue gas containing a certain amount of synthesis gas is discharged from the first flue gas outlet and enters the treatment link of the cyclone combustion chamber. The cyclone combustion chamber provides High temperature flue gas.

气化炉103一次风是:燃烬炉104产生的烟气经烟气管道116进入气化炉103移动炉床105下方对应的一次风室107内,再通过移动炉床105上的一次风孔喷射穿透垃圾,进行气化,通过对应各支管上的第一调节阀207调节供风量。气化炉103二次风是:高温风机抽取气化炉103的一次风室107内的烟气,通过第四歧管支管上的第四调节阀调节烟气的风压,经过调温调压和旋风分离器收集飞灰后,形成一定压力的烟气鼓入气化炉103炉膛,其喷射孔设置在气化炉103前拱和后拱上。前、后拱上设置有二次供风口115,提高气化效率,增强烟气中高分子物质分解。气化炉后拱上开有的点火助燃孔114,起炉、烘炉和稳定气化炉103内温度使用。燃烬炉104一次风是:鼓风机将一定压力的空气鼓入机械炉排式移动炉床105下方对应的一次风室107内,再通过移动炉床105上的一次风孔喷射穿透残渣,进行残渣燃烧,通过对应各支管上的第二调节阀208调节供风量。The primary air of the gasification furnace 103 is: the flue gas produced by the ember furnace 104 enters the corresponding primary air chamber 107 under the moving hearth 105 of the gasification furnace 103 through the flue gas pipe 116, and then passes through the primary air hole on the moving hearth 105 The spray penetrates through the garbage to be gasified, and the air supply volume is adjusted through the first regulating valve 207 corresponding to each branch pipe. The secondary air of the gasification furnace 103 is: the high-temperature fan extracts the flue gas in the primary air chamber 107 of the gasification furnace 103, and adjusts the wind pressure of the flue gas through the fourth regulating valve on the branch pipe of the fourth manifold. After the fly ash is collected by the cyclone separator, flue gas with a certain pressure is blown into the furnace of the gasification furnace 103, and the injection holes are arranged on the front arch and the rear arch of the gasification furnace 103. The front and rear arches are provided with secondary air supply ports 115 to improve the gasification efficiency and enhance the decomposition of high molecular substances in the flue gas. The ignition and combustion-supporting hole 114 provided on the rear arch of the gasifier is used for starting the furnace, drying the furnace and stabilizing the temperature in the gasifier 103 . The primary air of the ember furnace 104 is: the air blower blows air of a certain pressure into the corresponding primary air chamber 107 below the mechanical grate type movable hearth 105, and then sprays through the primary air holes on the movable hearth 105 to penetrate the residue to carry out The residue is burned, and the air supply volume is adjusted through the second regulating valve 208 corresponding to each branch pipe.

图2为旋风燃烧室3的结构示意图。所述旋风燃烧室3的上端设有燃烧室点火助燃孔301,旋风燃烧室3的下端设有从上到下半径变小的锥状出渣口302,所述旋风燃烧室3圆周壁的上部设置烟气入口303,所述旋风燃烧室3圆周壁的下部设置第三烟气出口304,所述旋风燃烧室3的圆周壁上均匀设有若干助燃风供风口305,各助燃风供风口305均位于烟气入口303、第三烟气出口304之间。所述烟气入口303、第三烟气出口304位于旋风燃烧室3圆周壁的相反侧;所述第三烟气出口304沿旋风燃烧室3圆周壁径向或切向设置。还包括第三歧管206,所述第三歧管206的总管与第二风机203的出气口连通,所述第三歧管206的各支管分别与各助燃风供风口305连通,第三歧管206的各支管上分别设置第三调节阀209。旋风燃烧室3的烟气入口303以及助燃供风口均设置在旋风燃烧室3圆周壁上,可以是旋风燃烧室3内的烟气与空气混合时间更长,混合更为均匀,更加充分的燃烧。旋风燃烧室3助燃供风是鼓风机将一定压力的空气鼓入助燃供风口喷射进入旋风燃烧室3,助燃供风进入方向可以是径向或切向;进行合成气燃烧。同时,高温风机抽取燃烬炉104的烟气产生一定压力鼓入气化炉103机械炉排式移动炉床105下方对应的一次风室107和气化炉103前、后拱上的二次风室,为了利用高温风机抽取的未利用完剩余部分烟气,优选地,所述第一歧管204还具有一根与旋风燃烧室烟气入口连接的支管,该支管上设有第五调节阀212。高温风机抽取的未利用完剩余部分烟气,再通过旋风燃烧室3烟气入口喷射进入旋风燃烧室3,进行合成气燃烧,通过第五调节阀212调节供风量,本结构能够减少热损耗和提高热交换效率,大大提高了热量的回收效率,且能够有效地减少污染物排放量。FIG. 2 is a schematic structural view of the cyclone combustion chamber 3 . The upper end of the cyclone combustion chamber 3 is provided with a combustion chamber ignition and combustion-supporting hole 301, and the lower end of the cyclone combustion chamber 3 is provided with a tapered slag outlet 302 whose radius becomes smaller from top to bottom. A flue gas inlet 303 is set, and a third flue gas outlet 304 is arranged at the bottom of the circumferential wall of the cyclone combustion chamber 3. A number of combustion-supporting air supply ports 305 are evenly arranged on the circumferential wall of the cyclone combustion chamber 3, and each combustion-supporting air supply port 305 They are all located between the flue gas inlet 303 and the third flue gas outlet 304 . The flue gas inlet 303 and the third flue gas outlet 304 are located on opposite sides of the circumferential wall of the cyclone combustion chamber 3 ; the third flue gas outlet 304 is arranged radially or tangentially along the circumferential wall of the cyclone combustion chamber 3 . It also includes a third manifold 206, the main pipe of the third manifold 206 communicates with the air outlet of the second fan 203, each branch of the third manifold 206 communicates with each combustion air supply port 305 respectively, the third manifold Each branch of the pipe 206 is respectively provided with a third regulating valve 209 . The flue gas inlet 303 of the cyclone combustion chamber 3 and the combustion-supporting air supply port are all arranged on the peripheral wall of the cyclone combustion chamber 3, which can make the flue gas and air in the cyclone combustion chamber 3 mix for a longer time, mix more uniformly, and burn more fully . The combustion-supporting air supply of the cyclone combustion chamber 3 is that the blower blows air of a certain pressure into the combustion-supporting air supply port and injects it into the cyclone combustion chamber 3. The direction of the combustion-supporting air supply can be radial or tangential; and the syngas is burned. At the same time, the high-temperature fan extracts the flue gas from the ember furnace 104 to generate a certain pressure and blows it into the corresponding primary air chamber 107 below the mechanical grate type movable hearth 105 of the gasification furnace 103 and the secondary air chambers on the front and rear arches of the gasification furnace 103 , in order to utilize the unused remaining part of the flue gas extracted by the high-temperature fan, preferably, the first manifold 204 also has a branch pipe connected to the flue gas inlet of the cyclone combustion chamber, and the fifth regulating valve 212 is arranged on the branch pipe . The unused remaining part of the flue gas extracted by the high-temperature fan is injected into the cyclone combustor 3 through the flue gas inlet of the cyclone combustor 3, and the synthesis gas is burned, and the air supply volume is adjusted through the fifth regulating valve 212. This structure can reduce heat loss and Improve heat exchange efficiency, greatly improve heat recovery efficiency, and can effectively reduce pollutant emissions.

一种双层机械炉排式垃圾气化焚烧系统的处理方法,该方法按以下步骤进行:A treatment method of a double-layer mechanical grate type garbage gasification incineration system, the method is carried out according to the following steps:

步骤A、关闭双层机械炉排式垃圾气化焚烧炉1与大气通风的闸门,启动双层机械炉排式垃圾气化焚烧炉1,将垃圾原料投入给料仓102,垃圾推料器106往复多次推料,将从给料仓102落下的垃圾原料推入给料仓102、气化炉103之间的堆料密封段108,使堆料密封段108形成堆料密封状态,多余的垃圾落入气化炉103的移动炉床105,气化炉103的移动炉床105工作,将垃圾输送入过渡落渣段109,残渣推料器110往复多次推料,将过渡落渣段109上的垃圾推入燃烬炉104内,燃烬炉104的移动炉床105工作输送垃圾,直到垃圾在气化炉103、燃烬炉104的移动炉床105堆积至所需的厚度:0.6-0.8m,,烘炉时,所堆积的垃圾可以保护移动炉床105,防止烧损炉床105。停止向给料仓102投料,气化炉103和燃烬炉104的移动炉床105停止工作,然后,用点火燃烧器通过气化炉103和燃烬炉104的点火助燃孔114分别与气化炉103和燃烬炉104的炉膛相通,在点火燃烧器的作用下,对气化炉103和燃烬炉104进行起炉、烘炉,待这一过程稳定完成,使气化炉103和燃烬炉104炉膛达到预定温度600-700℃;烘炉的目的是为了脱除衬里中的自然水和结晶水,以免在开工时由于炉温上升太快,水份大量膨胀造成炉体胀裂、鼓泡或变形甚至炉墙倒塌,影响加热炉炉墙的强度和使用寿命。Step A, close the double-layer mechanical grate type garbage gasification incinerator 1 and the gate of atmospheric ventilation, start the double-layer mechanical grate type garbage gasification incinerator 1, put the garbage raw materials into the feeding bin 102, and the garbage pusher 106 Reciprocate and push the material multiple times, push the garbage raw materials falling from the feeding bin 102 into the stacking sealing section 108 between the feeding bin 102 and the gasifier 103, so that the stacking sealing section 108 forms a stacking sealed state, and the redundant Garbage falls into the moving hearth 105 of the gasification furnace 103, and the moving hearth 105 of the gasification furnace 103 works to transport the garbage into the transition slagging section 109, and the residue pusher 110 reciprocates and pushes the material multiple times, and the transition slagging section The garbage on 109 is pushed into the embering furnace 104, and the moving hearth 105 of the embering furnace 104 works to transport the garbage until the garbage is piled up to the required thickness: 0.6 -0.8m, when the furnace is baked, the accumulated rubbish can protect the movable hearth 105 and prevent the hearth 105 from being burned. Stop feeding material to feed bin 102, the moving hearth 105 of gasification furnace 103 and ember furnace 104 stops working, then, pass through the ignition combustion-supporting hole 114 of gasification furnace 103 and ember furnace 104 respectively with gasification with ignition burner The hearth of the furnace 103 and the ember furnace 104 are connected. Under the action of the ignition burner, the gasification furnace 103 and the ember furnace 104 are started and baked. The hearth of ember furnace 104 reaches the predetermined temperature of 600-700°C; the purpose of the oven is to remove the natural water and crystallization water in the lining, so as to avoid the furnace body from swelling and cracking due to the rapid rise of the furnace temperature and the large amount of water expansion during the start-up. Bubbling or deformation or even the collapse of the furnace wall will affect the strength and service life of the furnace wall of the heating furnace.

步骤B、启动调节循环供风系统2,调节气化炉103、燃烬炉104以及循环供风系统2的工艺参数(推料器速度、炉排速度、一次风温、风压和风量、二次风温、风压和风量、炉温、炉内负压、料层厚度等),向给料仓102投料,气化炉103的移动炉床105工作输送垃圾,垃圾在气化炉103的炉膛内开始进行燃烧,垃圾残渣在过渡落渣段109处堆积形成堆料密封,使气化炉103的炉膛内燃烧状态温度稳定到850℃以上,燃烬炉104的移动炉床105工作输出燃烬后的垃圾残渣。Step B, start and adjust the circulating air supply system 2, adjust the process parameters of the gasifier 103, the ember furnace 104 and the circulating air supply system 2 (the speed of the pusher, the speed of the grate, the primary air temperature, air pressure and air volume, the second Secondary wind temperature, wind pressure and air volume, furnace temperature, negative pressure in the furnace, material layer thickness, etc.), feeding material to the feed bin 102, the moving hearth 105 of the gasification furnace 103 works to transport garbage, and the garbage is in the gasification furnace 103 Combustion starts in the furnace, and garbage residues are piled up at the transitional slagging section 109 to form a stacking seal, so that the combustion state temperature in the furnace of the gasifier 103 is stabilized above 850°C, and the moving hearth 105 of the ember furnace 104 works to output combustion. Ashes of rubbish residue.

步骤C、调节气化炉103、燃烬炉104以及循环供风系统2的各工艺参数(推料器速度、炉排速度、一次风温、风压和风量、二次风温、风压和风量、炉温、炉内负压、料层厚度等),气化炉103逐渐对垃圾进行气化,同时调节旋风燃烧室3的各工艺参数,气化温度稳定在700-800℃之间,使气化炉103稳定产生含10%-20%合成气的高温烟气,气化炉103气化状态稳定进行低温、中温或高温气化均可。使燃烬炉104燃烧状态温度稳定到850℃以上,高温烟气从第二烟气出口对应进入气化炉一次风室,供入气化炉,且旋风燃烧室3第三烟气出口304温度稳定到850℃以上,实现垃圾连续气化焚烧处理。Step C, adjusting the gasifier 103, the ember furnace 104 and each process parameter of the circulating air supply system 2 (the speed of the pusher, the speed of the grate, the primary air temperature, air pressure and air volume, the secondary air temperature, air pressure and Air volume, furnace temperature, furnace negative pressure, material layer thickness, etc.), the gasification furnace 103 gradually gasifies the garbage, and at the same time adjusts the process parameters of the cyclone combustion chamber 3, and the gasification temperature is stable at 700-800°C. The gasification furnace 103 is made to stably produce high-temperature flue gas containing 10%-20% syngas, and the gasification state of the gasification furnace 103 is stable for low-temperature, medium-temperature or high-temperature gasification. Stabilize the temperature of the combustion state of the ember furnace 104 to above 850°C, and the high-temperature flue gas enters the primary air chamber of the gasification furnace from the second flue gas outlet, and feeds into the gasification furnace, and the temperature of the third flue gas outlet 304 of the cyclone combustion chamber 3 Stable to above 850°C, realizing continuous gasification and incineration of garbage.

步骤D、需检修或停炉时,停止投料,调节气化炉103、燃烬炉104、旋风燃烧室3以及循环供风系统2的工艺参数,使气化炉103逐渐恢复到燃烧状态,待垃圾和垃圾残渣燃烬后,关闭双层机械炉排式垃圾气化焚烧炉1以及循环供风系统2。Step D, when maintenance or shutdown is required, stop feeding, adjust the process parameters of the gasifier 103, the ember furnace 104, the cyclone combustion chamber 3 and the circulating air supply system 2, so that the gasifier 103 gradually returns to the combustion state. After the garbage and garbage residues are burned, the double-layer mechanical grate type garbage gasification incinerator 1 and the circulating air supply system 2 are closed.

最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.

Claims (8)

1. a double-deck stoker fired grate formula refuse gasification CIU, comprises double-deck refuse gasification incinerator,It is characterized in that: described double-deck refuse gasification incinerator comprises grate, on described grate, complies with along feedstock directionInferior feed hopper, the gasification furnace of being provided with, is also provided with incinerator on described grate, described incinerator is positioned at gasificationUnder stove, the feedstock direction of incinerator is contrary with the feedstock direction of gasification furnace, described feed hopper dischargingMouthful with gasification furnace charging aperture between grate part be provided with windrow seal section, described gasification furnace discharging opening andGrate part between the charging aperture of incinerator is provided with the transition slag section that falls, and the transition slag section that falls can form windrowSealing state, described grate is provided with garbage pusher device, residue pusher, and described garbage pusher device is positioned atThe below of feed hopper, cutting somebody's hair of garbage pusher device stretched in windrow seal section, for by the rubbish in feed hopperRubbish pushes in gasification furnace, described residue pusher between gasification furnace and incinerator, residue pusherCut somebody's hair and stretch into transition and fall in slag section, for the rubbish residue falling in gasification furnace is pushed in incinerator;
Described gasification furnace, incinerator comprise respectively furnace shell, moving hearth, the forward and backward side of described gasification furnaceRespectively by fall slag section sealing of windrow seal section, transition, described transition fall slag section isolation gasification furnace, burnStove, makes gasification furnace, incinerator separate;
The below of the below of described gasification furnace moving hearth and described incinerator moving hearth be respectively equipped with toA few independent air compartment arranging, described gasification furnace, incinerator are respectively the shape that arches upward, described gasificationSecondary is set respectively for air port on the face arch of stove, rear arch, the vault of described gasification furnace arranges the first flue gas and goes outMouthful, the vault of described incinerator arranges a wind of the below of the second exhanst gas outlet and gasification furnace moving hearthChamber correspondence, the second exhanst gas outlet connects by flue with a corresponding air compartment, described gasification furnace,On incinerator, be respectively equipped with igniting combustion supporting hole;
Also comprise circulation air feed system, described circulation air feed system comprises dust arrester, the first blower fan,Two blower fans, the inlet end of described dust arrester connects the house steward of the 4th manifold, the arm of described the 4th manifoldBe connected with an air compartment of the below of gasification furnace moving hearth, on the arm of described the 4th manifold, arrange the 4thControl valve, the outlet side of described dust arrester is connected with the inlet end of the first blower fan by pipeline, and describedThe outlet side of one blower fan connects the house steward of the first manifold, the arm of described the first manifold respectively with gasification furnace beforeSecondary on arch, rear arch is communicated with for air port, on each arm of described the first manifold, the first adjusting is set respectivelyValve, the air inlet of described the second blower fan is communicated with atmosphere, and the gas outlet of described the second blower fan connects the second discriminationThe house steward of pipe, the arm of described the second manifold is respectively with flue and incinerator moving hearth belowOne time air compartment is communicated with, and on each arm of described the second manifold, the second control valve is set respectively.
2. the double-deck stoker fired grate formula of one according to claim 1 refuse gasification CIU, its spyLevy and be: also comprise the cyclone combustion chamber for second-time burning, the upper end of described cyclone combustion chamber is provided with combustionBurn igniting combustion supporting hole, chamber, the lower end of cyclone combustion chamber is provided with the taper slag notch that radius diminishes from top to bottom,The top of described cyclone combustion chamber circle wall arranges smoke inlet, the bottom of described cyclone combustion chamber circle wallThe 3rd exhanst gas outlet is set, in the circle wall of described cyclone combustion chamber, is evenly provided with some combustion airs for air port,Each combustion air supplies air port all between smoke inlet, the 3rd exhanst gas outlet.
3. the double-deck stoker fired grate formula of one according to claim 2 refuse gasification CIU, its spyLevy and be: described smoke inlet, the 3rd exhanst gas outlet are positioned at the opposition side of cyclone combustion chamber circle wall; InstituteStating the 3rd exhanst gas outlet radially or tangentially arranges along cyclone combustion chamber circle wall.
4. according to the double-deck stoker fired grate formula of one described in claim 2 or 3 refuse gasification CIU,It is characterized in that: also comprise the 3rd manifold, the gas outlet of the house steward of described the 3rd manifold and the second blower fan connectsLogical, each arm of described the 3rd manifold is communicated with for air port with each combustion air respectively, each arm of the 3rd manifoldUpper the 3rd control valve that arranges respectively.
5. according to the double-deck stoker fired grate formula of one described in claim 2 or 3 refuse gasification CIU,It is characterized in that: described the first manifold also has an arm being connected with cyclone combustion chamber smoke inlet,This arm is provided with the 5th control valve.
6. the double-deck stoker fired grate formula of one according to claim 1 refuse gasification CIU, its spyLevy and be: described dust arrester is cyclone separator or hot precipitator; Described the first blower fan is high temperatureBlower fan, described the second blower fan is air blast.
7. the double-deck stoker fired grate formula of one according to claim 1 refuse gasification CIU, its spyLevy and be: described transition falls in slag section and is provided with isolating door to be opened/closed, and described isolating door will be for gasifyingStove, incinerator cut off.
8. the double-deck stoker fired grate formula of one according to claim 1 refuse gasification CIU, its spyLevy and be: the face arch of described gasification furnace is straight structure, or the face arch of gasification furnace is that rear end is to updipBiassed fabric.
CN201521116305.5U 2015-12-29 2015-12-29 Double -deck mechanical stoker formula waste gasification system of burning Withdrawn - After Issue CN205261569U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105402736A (en) * 2015-12-29 2016-03-16 重庆科技学院 Double-layer mechanical grate type garbage gasification and incineration system and treatment method adopting same
CN111133252A (en) * 2018-08-30 2020-05-08 三菱重工环境·化学工程株式会社 grate furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105402736A (en) * 2015-12-29 2016-03-16 重庆科技学院 Double-layer mechanical grate type garbage gasification and incineration system and treatment method adopting same
CN105402736B (en) * 2015-12-29 2017-07-18 重庆科技学院 Double-deck stoker fired grate formula refuse gasification CIU and its processing method
CN111133252A (en) * 2018-08-30 2020-05-08 三菱重工环境·化学工程株式会社 grate furnace

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