CN205254352U - Saw bit automatic weld machine - Google Patents

Saw bit automatic weld machine Download PDF

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Publication number
CN205254352U
CN205254352U CN201521003195.1U CN201521003195U CN205254352U CN 205254352 U CN205254352 U CN 205254352U CN 201521003195 U CN201521003195 U CN 201521003195U CN 205254352 U CN205254352 U CN 205254352U
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CN
China
Prior art keywords
sawtooth
saw blade
station
support
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201521003195.1U
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Chinese (zh)
Inventor
宁建峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Zhiguang Saw Industry Co Ltd
Original Assignee
Hangzhou Zhiguang Saw Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Zhiguang Saw Industry Co Ltd filed Critical Hangzhou Zhiguang Saw Industry Co Ltd
Priority to CN201521003195.1U priority Critical patent/CN205254352U/en
Application granted granted Critical
Publication of CN205254352U publication Critical patent/CN205254352U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a saw bit automatic weld machine, including sawtooth detection device including support body on the mount pad of the setting of locating mount pad in the frame, liftable, driving element that the drive support body goes up and down, lie in the support body on and support body decline in -process can be with the butt portion of sawtooth upper surface butt on carrying the station, detect the response subassembly of butt portion lift stroke, the initial position of butt portion is d to the stroke of carrying the sawtooth upper surface on the station, when the stroke that detects butt portion as sawtooth detection device is greater than d, control conveyor and graduation saw bit graduation welding set time -out, make sawtooth material feeding unit pass through sawtooth loading attachment in proper order, sawtooth processing apparatus, sawtooth conveyor sends into the sawtooth control system who carries the station, the control system that makes saw bit automatic weld machine can receive the information the that whether sawtooth exists on the station of carrying, and accessible control system makes the remedy to carrying under the condition that does not have the sawtooth on the station, avoid the saw bit condition of agomphosis to appear.

Description

Saw blade automatic welding machine
Technical field
The utility model relates to a kind of production equipment of saw blade, and more particularly, it relates to a kind of saw blade automatic welding machine.
Background technology
Application number is that 201110220981.7 Chinese invention patent application discloses a kind of automatic alloy saw blade resistanceSaw blade automatic welding machine, its operation principle is such: push in cylinder has just started and change cylinder by alloy knife at saw bladeHead is pushed on copper mouth, after putting in place, reclaims. Then help welding fluid device will help welding fluid point on alloy cutter head, here by loadingHelp welding fluid adopt oiliness help welding fluid so as conduction. By the time alloy circular saw blade has rotated, and will put the alloy cutter head that helps welding fluidPush cylinder by tongue and be pushed to welding position, alloy circular saw blade is pushed down in the action of compressing tablet cylinder, moves saw blade outside at once calmlyPosition cylinder alignment saw blade, active flank top cutter head cylinder and positive top cutter head cylinder fully paste alloy cutter head and copper mouth simultaneouslyClose, also played accurate positioning action. Regain subsequently positive top cutter head cylinder, start conductive heater. Temperature detecting sensor inspectionWhen measuring temperature and arriving certain temperature value, top, side cutter head cylinder is regained, then continued to heat. If after a while still notHeating, illustrates that conduction is bad, because high temperature can produce oxide layer, utilizes on top, side cutter head cylinder and positive top cutter head cylinderPush rod just hits once at set intervals, until heating. When arriving can welding temperature time, start and send welding wire device to weldConnect, after having welded, reclaim compressing tablet cylinder, location, saw blade outside cylinder, tongue propelling movement cylinder. So far weld a tooth and complete,Then saw blade rotates lattice, waits compressing tablet cylinder, location, saw blade outside cylinder, tongue propelling movement cylinder to reclaim to put in place and carry out next toothWelding, action is with first is just the same.
Whole machine can, by the Collaboration of all parts, be realized saw blade sawtooth is carried out to automatic welding, Qi ZhongSawtooth among the process pushing on saw blade to be welded, if occur that sawtooth comes off or not propelling movement put in place, this feelingsCondition is found by the control system of people or saw blade automatic welding machine being difficult to.
Utility model content
The deficiency existing for prior art, the purpose of this utility model is to provide a kind of saw blade automatic welding machine, makesThe control system of saw blade automatic welding machine can be received the information that in feed station, whether sawtooth exists, and can pass through control systemMake remedial measure to not having in feed station in serrate situation, avoid saw blade in welding process, to occur the situation of agomphosis.
For achieving the above object, the utility model provides following technical scheme: a kind of saw blade automatic welding machine, comprises machineFrame, frame is provided with sawtooth pay-off, sawtooth is sent to the sawtooth feeding device of sawtooth pay-off, sawtooth feeding is filledSawtooth treating apparatus that the sawtooth being set up is processed, sawtooth is fed through to sawtooth conveying device, the saw blade calibration of welding postSaw blade calibration welder, the position that sawtooth pay-off is corresponding with conveying device is feed station, it is characterized in that:
Comprise sawtooth checkout gear, sawtooth checkout gear comprises the mount pad of being located in frame, the liftable peace that is arranged atSupport body on dress seat, drive support body lifting driving element, be arranged on support body and support body decline process can with feed stationOn sawtooth upper surface butt abutting part, detect the inductive component of abutting part lifting travel, described abutting part initial position arrivesThe stroke of the sawtooth upper surface in feed station is d;
Body is provided with in the time that sawtooth checkout gear detects that the stroke of abutting part is greater than d, controls conveying device and calibration sawSheet calibration welder suspends, and makes sawtooth pay-off carry dress through sawtooth feeding device, sawtooth treating apparatus, sawtooth successivelyPut and sawtooth be sent to the control system of feed station.
The utility model is further set to: described sawtooth pay-off is rotatable feed rotary table, described feedingRotating disk is provided with feeding clamping device, and feeding clamping device passes through sawtooth feeding device, sawtooth place successively with feed rotary table rotationReason device, sawtooth conveying device.
The utility model is further set to: described saw blade sawtooth treating apparatus comprises and helps welding fluid load maintainer, welding wireLoad maintainer, described is loaded with two both sides that lay respectively at welding wire charger.
The utility model is further set to: the material loading work that described sawtooth pay-off is corresponding with sawtooth feeding devicePosition, carry the line between the saw blade of the clamping on this device and corresponding feed station, the automatic welding station of conveying deviceBe located along the same line and this straight line through the center of feed rotary table.
The utility model is further set to: described saw blade calibration welder comprises the dividing engine that drives saw blade to rotateThe centering clamping device of structure, saw blade automatic welding mechanism, clamping saw blade two sides, described conveying device comprises clamping sawtoothCarry clamping device, described centering clamping device with carry clamping device blessing mouth be centered close to same straight line.
Compared with prior art, the beneficial effects of the utility model are: the feed station of saw blade automatic welding machine is interpreted asSawtooth is at the station pushing to before saw blade welding, and in the time that sawtooth arrives feed station, support body can pass through driver elementOn mount pad, move up and down, if feed station has sawtooth to exist, the abutting part on support body can be connected to the upper surface of sawtooth,If sawtooth is among the process of carrying, because sawtooth drops, or sawtooth is not sent in feed station, now on support bodyAbutting part just cannot be connected to the upper surface of sawtooth, on the stroke that support body declines can be with respect to feed station, has sawtooth elongated,The information that now control system can sense according to inductive component is processed, and particularly in feed station, there is no sawtoothTime, feed back by control system, wherein the mode of feedback comprises the warning of buzzer sounding, or indicator lamp gives the alarmEtc. mode, what make that the control system of saw blade automatic welding machine can receive sawtooth in feed station has nil case, wherein a control systemTell people except the mode by some alarms, also comprise by the saw blade on control system control saw blade automatic welding machine and dividingDegree welder break-off, and make sawtooth pay-off directly get back to sawtooth feeding device from feed station to re-start sawThe gripping of tooth, is sent to feed station again again, if feed station has sawtooth, by sawtooth conveying device to the saw in feed stationTooth carries out blanking and is fed through on welding post, makes the control system of saw blade automatic welding machine can receive sawtooth in feed stationThe information whether existing, and can make remedial measure to not having in feed station in serrate situation by control system, avoidIn welding process, there is the situation of agomphosis in saw blade.
Brief description of the drawings
Fig. 1 is the structural representation of sawtooth checkout gear;
Fig. 2 is the structural representation of saw blade automatic soldering device;
Fig. 3 is the enlarged drawing at A place in Fig. 2.
Reference numeral: 1, frame; 11, feeding station; 12, feed station; 13, welding post; 2, sawtooth pay-off;21, feed rotary table; 22, feeding clamping device; 3, sawtooth feeding device; 31, vibrating disk; 32, sorting mechanism; 4, sawtooth is processed dressPut; 41, help welding fluid load maintainer; 42, welding wire load maintainer; 5, sawtooth conveying device; 51, carry clamping device; 6, saw blade dividesDegree welder; 61, indexing mechanism; 62, saw blade automatic welding mechanism; 63 centering clamping devices; 7, sawtooth checkout gear; 71,Mount pad; 72, support body; 73, inductive component; 74, lift cylinder; 75, probe; 76, butt piece.
Detailed description of the invention
A kind of saw blade automatic welding machine, as shown in Figure 2,3, comprises frame 1, and frame 1 is provided with sawtooth pay-off 2, incites somebody to actionThe sawtooth that sawtooth is sent to the sawtooth feeding device 3 of sawtooth pay-off 2, the sawtooth on sawtooth pay-off 2 is processedTreating apparatus 4, sawtooth is fed through to sawtooth conveying device 5, the saw blade calibration saw blade calibration welder 6 of welding post 13; SawTooth pay-off 2 position corresponding with sawtooth feeding device 3 is that sawtooth feeding station 11, sawtooth pay-off 2 are defeated with sawtoothThe position of sending device 5 correspondences is feed station 12, and saw blade calibration welder 6 position corresponding with sawtooth conveying device 5 isWelding post 13.
Sawtooth feeding device 3, involving vibrations dish 31, by the vibration feeding of vibrating disk 31, keeps sawtooth according to specificallySawtooth form is sent in sawtooth pay-off 2, is provided with sorting mechanism 32 on sawtooth feeding device 3, for screening those positionsPut incorrect sawtooth; Sawtooth pay-off 2, comprises the rotatable feed rotary table 21 that is arranged at frame 1, described feed rotary table21 are provided with feeding clamping device 22, and feeding clamping device 22 rotates successively through sawtooth feeding device 3, saw with feed rotary table 21Tooth treating apparatus 4, sawtooth conveying device 5; Sawtooth treating apparatus 4 comprises and helps welding fluid load maintainer 41, welding wire load maintainer 42, instituteThat states is loaded with two both sides that lay respectively at welding wire load maintainer 42, and two are helped welding fluid load maintainer 41 to lay respectively at welding wire to addThe both sides of mounted mechanism 42, can make to help welding fluid to load the both sides of welding wire, make between welding wire and sawtooth, have between welding wire and saw bladeHelp the existence of welding fluid, make welding firm stablizing more; Sawtooth conveying device 5 comprises the conveying clamping device 51 that clamps sawtooth, defeatedSend clamping device 51 to move back and forth at feed station 12 and welding post 13, realize the carrying of sawtooth; Saw blade calibration welding dressPut 6 and comprise indexing mechanism 61, the saw blade automatic welding mechanism 62 that drives saw blade to rotate, the centering clamping machine that clamps saw blade two sidesStructure 63.
Line between the saw blade of the clamping on feeding station 11, feed station 12, welding post 13 is positioned at same straight lineUpper and this straight line is through feed rotary table 21 center, and centering clamping device 63 and the Clamping Center of carrying clamping device 51Also be positioned on this straight line, after arranging like this, when centering clamping device 63 clamps saw blade, saw blade and sawtooth meeting position are firmGood centering, no matter sawtooth and saw blade are any sizes, when can ensureing welding, the position of saw blade and sawtooth is accurate nothingMistake.
Saw blade automatic welding machine also comprises sawtooth checkout gear 7, as shown in Figure 1, has a feed station 12, this practicalityNovel described feed station 12, refers to that alloy saw blade is at the station being sent to before saw blade, to be mentioned in background technologyPatent be example, described feed station 12 is just equivalent to the position of copper mouth in background technology, wait for tongue alloy saw blade is pushed awayEnter to welding position, in the saw blade automatic welding machine of automation, unavoidably can be because of the stability of the work of machinery equipment, to leadingCausing copper mouth is there is no sawtooth in the said feed station 12 of the utility model, and goal of the invention of the present utility model is just to allow for this reasonSaw blade automatic welding machine can receive in feed station 12, not have serrate information, or by the control on saw blade automatic welding machineSystem processed is done certain feedback.
The sawtooth checkout gear 7 of saw blade automatic welding machine includes mount pad 71, support body 72, induction installation, is positioned at saw bladeControl system on automatic welding machine, what support body 72 can oscilaltion is arranged on mount pad 71, and support body 72 passes through lift cylinder74 realize automatic oscilaltion, and wherein lift cylinder 74 is fixed on mount pad 71, the cylinder axis of lift cylinder 74 and support body 72Fixing, before the sawtooth in feed station 12 is pushed to welding position by saw blade automatic welding machine, lift cylinder 74 drivings can be drivenMoving frame body 72 declines, and on support body 72, is provided with abutting part, for the saw in the process that declines at support body 72 and feed station 12Tooth upper surface butt, wherein, on inductive component 73 settings and mount pad 71, for responding to the stroke of support body 72 liftings, and will collectTo support body 72 travel information be sent to control system, by control system, this information is processed, and is made feedback.
Because the travel information of support body 72 can be sent to control system, make saw blade automatic welding machine collect support body 72Travel information, the said control system of the utility model comprises after information processing, warns by sound or indicator lampReport, carrys out alert; Certainly also comprise that saw blade automatic welding machine is not to having serrate situation in feed station 12, take to mendRescue measure.
The small volume of alloy saw blade, also just means that the area of alloy saw blade upper surface is less, establishes on support body 72 for this reasonBe equipped with probe 75, abutting part is one to be arranged at the butt piece 73 of probe 75 ends, makes among the process of support body 72 liftings butt piece73 accuracys rate that are butted on sawtooth upper surface improve greatly, and in the process simultaneously declining at support body 72, butt piece 73 has and presses downAn action, by further the weld tabs on alloy saw blade compacting.
Wherein the stroke of support body 72 includes two kinds of situations,
One, in feed station 12, have sawtooth, saw blade automatic welding machine is under normal working condition, on support body 72Abutting part can be connected to the upper surface of sawtooth, the initial position that now stroke of support body 72 is abutting part is to the upper table of sawtoothFace, supposes d, and now, the travel information that now control system is received is a normal information, and now control system just can be controlled sawTooth conveying device 5 is carried out collaborative work with sawtooth pay-off 2, makes the sawtooth in feed station 12 be fed through sawtooth conveying deviceIn 5 conveying clamping device 51, there is the clamping device 51 of conveying that sawtooth is sent on welding post 13, have saw blade calibration welding dressPutting 6 pairs of sawtooth, saw blades welds.
Two, in feed station 12, there is no sawtooth, saw blade automatic welding machine under improper working condition, now frameAbutting part on body 72 is under the effect of lift cylinder 74, owing to not having serrate existence in feed station 12, when support body 72Arrive when d position, can continue to decline, now the stroke of support body 72 can be greater than d, and control system receives that inductive component 73 responds toBe greater than d to support body 72 strokes, control system can be made the feedback of non-normal working situation.
The control system of saw blade automatic welding machine receives that sawtooth checkout gear 7 detects when serrate in feed station 12Wait, the course of work of saw blade automatic welding machine is:
1, sawtooth feeding device 3 is installed sawtooth specific position and is sent to the sawtooth clamping device of sawtooth pay-off 2On; 2, the sawtooth clamping device on sawtooth pay-off 2 is clamped sawtooth along with feed table rotates, and makes sawtooth pass through successively sawtooth placeReason helps welding fluid load maintainer 41 and welding wire load maintainer 42 on device 4;
3, sawtooth is sent to feed station 12 by sawtooth pay-off 2;
4, the sawtooth clamping in feed station 12 is sent to Welder by the conveying clamping device 51 in sawtooth conveying device 5On position 13;
5, by the saw blade automatic welding mechanism 62 on welding post 13, saw blade sawtooth is welded.
The control system of saw blade automatic welding machine receive sawtooth checkout gear 7 detect in feed station 12, do not have serrateIn situation, the course of work of saw blade automatic welding machine is: suspend the 4th, 5 step, re-execute the 1st, 2,3 steps, ensure to carrySerrate existence on station 12, due to the existence of sawtooth checkout gear 7, and by the cooperation of control device, can effectively protectCard saw blade, in the process of welding, there will not be the situation of agomphosis.
Wherein the set-up mode of inductive component 73 has a variety of:
One, by distance-sensor, the lifting travel of support body 72 is responded to distance-sensor setting and mount pad 71Top, inductor, just to support body 72, can draw a concrete numerical value of support body 72 lifting travels, for different size specificationSawtooth, as long as change the numerical value of the inner d of control system, draw in feed station 12, whether there is sawtooth by contrast.
If individual dry infrared inductor is set on two, on mount pad 71, infrared inductor comprises transmitter and recipient, itsMiddle support body 72 is provided with occlusion part, blocks for the infrared ray of externally seeing on inductor, and one of them infrared inductor is establishedBe placed in the below of alloy saw blade upper surface, in the time there is not sawtooth in feed station 12, the occlusion part on support body 72 willThe infrared ray of this infrared sensor is blocked, thereby making to receive in control system does not have serrate letter in feed station 12Breath.
Three, on mount pad 71, travel switch is set, wherein the trigger position of travel switch is below sawtooth upper surfaceAnd on support body 72 lift paths, when not having in feed station 12 serrate time, when the stroke of support body 72 is greater than d justCan trigger travel switch, be sent to the control system on saw blade automatic welding machine by the switching information of travel switch, by controlSystem processed judges to the switch of travel switch whether the stroke of support body 72 is greater than d, thereby control system is fed back.
The above is only preferred embodiment of the present utility model, and protection domain of the present utility model is also not only confined toAbove-described embodiment, all technical schemes belonging under the utility model thinking all belong to protection domain of the present utility model. Should refer toGo out, for those skilled in the art, do not depart from some improvement under the utility model principle prerequisite andRetouching, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (5)

1. a saw blade automatic welding machine, comprises frame, and frame is provided with sawtooth pay-off, sawtooth is sent to sawtooth feedingDevice sawtooth feeding device, the sawtooth treating apparatus that the sawtooth on sawtooth pay-off is processed, sawtooth is fed throughThe sawtooth conveying device of welding post, saw blade calibration saw blade calibration welder, sawtooth pay-off is corresponding with conveying devicePosition is feed station, it is characterized in that:
Comprise sawtooth checkout gear, sawtooth checkout gear comprises the mount pad of being located in frame, the liftable mount pad that is arranged atOn support body, drive support body lifting driving element, be arranged on support body and support body decline process can with feed station onThe abutting part of sawtooth upper surface butt, the inductive component of detection abutting part lifting travel, described abutting part initial position is to carryingThe stroke of the sawtooth upper surface on station is d;
Body is provided with in the time that sawtooth checkout gear detects that the stroke of abutting part is greater than d, controls conveying device and calibration saw blade and dividesDegree welder suspends, and makes sawtooth pay-off pass through successively sawtooth feeding device, sawtooth treating apparatus, sawtooth conveying device alsoSawtooth is sent to the control system of feed station.
2. saw blade automatic welding machine according to claim 1, is characterized in that: described sawtooth pay-off is rotatable sendingMaterial rotating disk, described feed rotary table is provided with feeding clamping device, and feeding clamping device is with feed rotary table rotation successively process sawTooth feeding device, sawtooth treating apparatus, sawtooth conveying device.
3. saw blade automatic welding machine according to claim 1, is characterized in that: described saw blade sawtooth treating apparatus comprises and helpingWelding fluid load maintainer, welding wire load maintainer, described be loaded with two both sides that lay respectively at welding wire charger.
4. saw blade automatic welding machine according to claim 3, is characterized in that: described sawtooth pay-off and sawtooth material loading dressPut corresponding feeding station, carry the clamping on this device feed station corresponding with conveying device, automatic welding stationSaw blade between line be located along the same line and this straight line through the center of feed rotary table.
5. saw blade automatic welding machine according to claim 4, is characterized in that: described saw blade calibration welder comprises and drivingThe centering clamping device of indexing mechanism that moving saw blade rotates, saw blade automatic welding mechanism, clamping saw blade two sides, described conveyingDevice comprises the conveying clamping device that clamps sawtooth, the centre bit of the blessing mouth of described centering clamping device and conveying clamping deviceIn same straight line.
CN201521003195.1U 2015-12-05 2015-12-05 Saw bit automatic weld machine Expired - Fee Related CN205254352U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965159A (en) * 2016-06-23 2016-09-28 深圳市联赢激光股份有限公司 Full-automatic saw bit welding machine
CN106271137A (en) * 2016-10-31 2017-01-04 郑州金海威科技实业有限公司 The cutter head conveying of saw blade laser-beam welding machine captures clamping system
CN106392191A (en) * 2016-12-19 2017-02-15 潘正财 Automatic welding equipment for saw blade tooth edge processing
CN106425095A (en) * 2016-10-31 2017-02-22 郑州金海威科技实业有限公司 Laser automatic welding machine for diamond saw blades
CN106975852A (en) * 2017-04-07 2017-07-25 郑州金海威科技实业有限公司 Thin diamond wall drilling welding machine ring serrated knife head weld jig
CN108672912A (en) * 2018-05-28 2018-10-19 昆山镭普森自动化科技有限公司 A kind of pressure gauge bonding machine
CN109822202A (en) * 2019-02-27 2019-05-31 常熟理工学院 A kind of resistance welding machine of multi-functional electric tools saw blade automatic charging

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965159A (en) * 2016-06-23 2016-09-28 深圳市联赢激光股份有限公司 Full-automatic saw bit welding machine
CN105965159B (en) * 2016-06-23 2017-09-29 深圳市联赢激光股份有限公司 A kind of full-automatic saw blade bonding machine
CN106271137A (en) * 2016-10-31 2017-01-04 郑州金海威科技实业有限公司 The cutter head conveying of saw blade laser-beam welding machine captures clamping system
CN106425095A (en) * 2016-10-31 2017-02-22 郑州金海威科技实业有限公司 Laser automatic welding machine for diamond saw blades
CN106271137B (en) * 2016-10-31 2017-12-15 郑州金海威科技实业有限公司 The cutter head conveying crawl clamping system of saw blade laser-beam welding machine
CN106425095B (en) * 2016-10-31 2018-01-19 郑州金海威科技实业有限公司 Diamond saw blade laser automatic welding machine
CN106392191A (en) * 2016-12-19 2017-02-15 潘正财 Automatic welding equipment for saw blade tooth edge processing
CN106975852A (en) * 2017-04-07 2017-07-25 郑州金海威科技实业有限公司 Thin diamond wall drilling welding machine ring serrated knife head weld jig
CN106975852B (en) * 2017-04-07 2019-01-29 郑州金海威科技实业有限公司 Thin diamond wall drilling welding machine ring serrated knife head welding fixture
CN108672912A (en) * 2018-05-28 2018-10-19 昆山镭普森自动化科技有限公司 A kind of pressure gauge bonding machine
CN109822202A (en) * 2019-02-27 2019-05-31 常熟理工学院 A kind of resistance welding machine of multi-functional electric tools saw blade automatic charging

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160525

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