CN205254292U - Two station flame soldering machine - Google Patents

Two station flame soldering machine Download PDF

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Publication number
CN205254292U
CN205254292U CN201520946444.4U CN201520946444U CN205254292U CN 205254292 U CN205254292 U CN 205254292U CN 201520946444 U CN201520946444 U CN 201520946444U CN 205254292 U CN205254292 U CN 205254292U
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flame
tooling
guide rail
workpiece
station
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CN201520946444.4U
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张志伟
马毅
陈箭
顾习花
张玲
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Triumphant Micro Electronmechanical Science And Technology Ltd In Nanjing
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Triumphant Micro Electronmechanical Science And Technology Ltd In Nanjing
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Abstract

本实用新型公开一种两工位火焰钎焊机,包括钣金本体、安装在钣金本体内的电气控制装置和液压驱动装置,所述钣金本体设置有工作台,还包括火焰钎焊平移装置和与火焰钎焊平移装置配合使用的工件工装位移装置。本实用新型火焰钎焊平移装置和工件工装位移装置配合使用,其用于焊接的喷火嘴可以水平移动,而工件工装则可以上下移动,两者配合使待焊接的工件与喷火嘴的位置匹配准确,焊接质量好,效率高。

The utility model discloses a two-station flame brazing machine, which comprises a sheet metal body, an electric control device and a hydraulic drive device installed in the sheet metal body, the sheet metal body is provided with a workbench, and also includes a flame brazing translation The device and the workpiece tooling displacement device used in conjunction with the flame brazing translation device. The flame brazing translation device of the utility model is used in conjunction with the workpiece tooling displacement device. The torch nozzle used for welding can move horizontally, while the workpiece tooling can move up and down. The two cooperate to make the position of the workpiece to be welded and the torch nozzle Accurate matching, good welding quality and high efficiency.

Description

一种两工位火焰钎焊机A two-station flame brazing machine

技术领域technical field

本实用新型涉及一种钎焊机,具体的说是一种两工位火焰钎焊机。The utility model relates to a brazing machine, in particular to a two-station flame brazing machine.

背景技术Background technique

传统上的火焰钎焊机其构架通常是由火焰钎焊工装和工件工装组成,在焊接的时候工件工装夹持待焊接的工件,火焰钎焊工装通常是可移动的,移动焊接;这种焊接机的缺点就是火焰的喷火嘴与工件工装的位置会出现不匹配,定位不准确,导致工件过度焊接或者焊接不牢固等现象。The frame of the traditional flame brazing machine is usually composed of flame brazing tooling and workpiece tooling. When welding, the workpiece tooling clamps the workpiece to be welded. The flame brazing tooling is usually movable and mobile welding; this welding The disadvantage of the machine is that the position of the flame nozzle and the workpiece tooling will not match, and the positioning will not be accurate, resulting in excessive welding of the workpiece or weak welding.

另外传统的焊接机通常一次只能焊接一个工件,其工作焊接效率较低,喷火嘴焊接头通常设置较少,不能大范围大规模的焊接,导致焊接效率低下。In addition, the traditional welding machine usually can only weld one workpiece at a time, and its working welding efficiency is low. The torch welding head is usually set less, and it cannot be welded on a large scale, resulting in low welding efficiency.

实用新型内容Utility model content

本实用新型的目的是针对现有技术存在的不足,提供一种两工位火焰钎焊机。The purpose of the utility model is to provide a two-station flame brazing machine for the deficiencies in the prior art.

技术方案:本实用新型解决问题所采用的技术方案为:一种两工位火焰钎焊机,包括钣金本体、安装在钣金本体内的电气控制装置和液压驱动装置,所述钣金本体设置有工作台,还包括火焰钎焊平移装置和与火焰钎焊平移装置配合使用的工件工装位移装置。Technical solution: The technical solution adopted by the utility model to solve the problem is: a two-station flame brazing machine, including a sheet metal body, an electrical control device and a hydraulic drive device installed in the sheet metal body, the sheet metal body A workbench is provided, and a flame brazing translation device and a workpiece tooling displacement device used in conjunction with the flame brazing translation device are also included.

作为优选,所述火焰钎焊平移装置包括安装在钣金本体内的水平导轨、安装在水平导轨上的喷火嘴工装和安装在喷火嘴工装上的喷火嘴;所述喷火嘴工装与液压驱动装置相连,能在液压驱动装置的作用下在水平导轨上移动。Preferably, the flame brazing translation device includes a horizontal guide rail installed in the sheet metal body, a flame nozzle tooling installed on the horizontal guide rail, and a flame nozzle installed on the flame nozzle tooling; the flame nozzle tooling It is connected with the hydraulic driving device and can move on the horizontal guide rail under the action of the hydraulic driving device.

作为优选,所述工件工装位移装置包括安装在工作台上的竖直导轨、安装在竖直导轨上的工件工装和安装在工件工装上的焊接台;所述竖直导轨的位置与水平导轨的位置相适配;且工件工装与液压驱动装置相连,并能在液压驱动装置的作用下在竖直导轨上移动。As preferably, the workpiece tooling displacement device includes a vertical guide rail installed on the workbench, a workpiece tooling installed on the vertical guide rail, and a welding table installed on the workpiece tooling; the position of the vertical guide rail is the same as that of the horizontal guide rail The positions are matched; and the workpiece tooling is connected with the hydraulic drive device and can move on the vertical guide rail under the action of the hydraulic drive device.

作为优选,所述火焰钎焊平移装置和工件工装位移装置均设置有两套;每一套的火焰钎焊平移装置和工件工装平移装置配合使用,并且通过连杆等连接部件实现联动。Preferably, two sets of the flame brazing translation device and workpiece tooling translation device are provided; each set of flame brazing translation device and workpiece tooling translation device are used in conjunction, and linkage is realized through connecting parts such as connecting rods.

作为优选,所述喷火嘴工装上安装有喷火嘴管道,所述喷火嘴管道的末端分叉为两条管道,所述喷火嘴安装在该分叉的两条管道上。Preferably, a flame nozzle pipe is installed on the flame nozzle tooling, the end of the flame nozzle pipe is bifurcated into two pipes, and the flame nozzle is installed on the two bifurcated pipes.

作为优选,每一条分叉管道上的喷火嘴设置有三个,且两条分叉管道上的喷火嘴对称设置。Preferably, there are three flame nozzles on each bifurcated pipeline, and the flame nozzles on the two bifurcated pipelines are arranged symmetrically.

作为优选,所述工作台上还安装有限位卡块,所述焊接台可卡在限位卡块上。Preferably, a limiting block is also installed on the workbench, and the welding table can be clamped on the limiting block.

作为优选,还包括人工界面操作面板。Preferably, a manual interface operation panel is also included.

作为优选,所述电气控制装置为PLC电气控制装置。Preferably, the electrical control device is a PLC electrical control device.

有益效果:本实用新型具有以下有益效果:Beneficial effects: the utility model has the following beneficial effects:

(1)本实用新型火焰钎焊平移装置和工件工装位移装置配合使用,其用于焊接的喷火嘴可以水平移动,而工件工装则可以上下移动,两者配合使待焊接的工件与喷火嘴的位置匹配准确,焊接质量好,效率高;(1) The flame brazing translation device of the utility model is used in conjunction with the workpiece tooling displacement device. The flame nozzle used for welding can move horizontally, while the workpiece tooling can move up and down. The two cooperate to make the workpiece to be welded and the flame spray The position of the nozzle is matched accurately, the welding quality is good, and the efficiency is high;

(2)本实用新型的火焰焊接平移装置和工件工装位移装置设置两套,每一套均配合使用,并通过连杆等工具实现联动,这样可以一次性焊接两套工件,提高焊接质量,提高工作效率;(2) There are two sets of the flame welding translation device and the workpiece tooling displacement device of the present invention, each set is used in conjunction with each other, and the linkage is realized through tools such as connecting rods, so that two sets of workpieces can be welded at one time, and the welding quality is improved. work efficiency;

(3)本实用新型的火焰焊接平移装置的喷火嘴管道在末端设置成分叉管道,每条管道上均设置三个喷火嘴,多个喷火嘴可以增加焊接效率,且两个分叉的管道上喷火嘴对称设置,在焊接时工件两侧同时焊接,不用翻转工件,增加工作效率。(3) The torch nozzle pipeline of the flame welding translation device of the present utility model is provided with bifurcated pipelines at the end, and three torch nozzles are all set on each pipeline, and a plurality of torch nozzles can increase welding efficiency, and two fork The flame nozzles on the pipeline are symmetrically arranged, and both sides of the workpiece are welded at the same time during welding, without turning over the workpiece, which increases work efficiency.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1中A处放大图。Figure 2 is an enlarged view of A in Figure 1 .

具体实施方式detailed description

下面结合附图和具体实施例,进一步阐明本实用新型,本实施例在以本实用新型技术方案为前提下进行实施,应理解这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。Below in conjunction with accompanying drawing and specific embodiment, further clarifies the utility model, and this embodiment implements under the premise of the technical solution of the utility model, and it should be understood that these examples are only used to illustrate the utility model and are not intended to limit the utility model range.

如图1和图2所示,一种两工位火焰钎焊机,包括钣金本体1、安装在钣金本体1内的电气控制装置和液压驱动装置,所述钣金本体1设置有工作台2,还包括火焰钎焊平移装置和与火焰钎焊平移装置配合使用的工件工装位移装置;其中电气控制装置为PLC电气控制装置,并且还包括人工界面操作面板11。As shown in Figures 1 and 2, a two-station flame brazing machine includes a sheet metal body 1, an electrical control device and a hydraulic drive device installed in the sheet metal body 1, and the sheet metal body 1 is provided with a working The platform 2 also includes a flame brazing translation device and a workpiece tool displacement device used in conjunction with the flame brazing translation device; wherein the electrical control device is a PLC electrical control device, and also includes a manual interface operation panel 11 .

火焰钎焊平移装置包括安装在钣金本体1内的水平导轨3、安装在水平导轨3上的喷火嘴工装4和安装在喷火嘴工装4上的喷火嘴5;所述喷火嘴工装4与液压驱动装置相连,能在液压驱动装置的作用下在水平导轨3上移动。The flame brazing translation device includes a horizontal guide rail 3 installed in the sheet metal body 1, a flame nozzle tooling 4 installed on the horizontal guide rail 3 and a flame nozzle 5 installed on the flame nozzle tooling 4; the flame nozzle The tooling 4 is connected with the hydraulic driving device, and can move on the horizontal guide rail 3 under the action of the hydraulic driving device.

工件工装位移装置包括安装在工作台2上的竖直导轨6、安装在竖直导轨6上的工件工装7和安装在工件工装7上的焊接台8;所述竖直导轨6的位置与水平导轨3的位置相适配;且工件工装7与液压驱动装置相连,并能在液压驱动装置的作用下在竖直导轨6上移动。The workpiece tooling displacement device includes a vertical guide rail 6 installed on the workbench 2, a workpiece tooling 7 installed on the vertical guide rail 6, and a welding table 8 installed on the workpiece tooling 7; the position and level of the vertical guide rail 6 The positions of the guide rails 3 are matched; and the workpiece tooling 7 is connected with the hydraulic drive device, and can move on the vertical guide rail 6 under the action of the hydraulic drive device.

火焰钎焊平移装置和工件工装位移装置均设置有两套;每一套的火焰钎焊平移装置和工件工装平移装置配合使用,并且通过连杆等连接部件实现联动。There are two sets of flame brazing translation device and workpiece tooling translation device; each set of flame brazing translation device and workpiece tooling translation device are used together, and linkage is realized through connecting parts such as connecting rods.

喷火嘴工装4上安装有喷火嘴管道9,所述喷火嘴管道9的末端分叉为两条管道,所述喷火嘴5安装在该分叉的两条管道上,且每一条分叉管道上的喷火嘴5设置有三个,且两条分叉管道上的喷火嘴5对称设置。The flame nozzle tooling 4 is equipped with a flame nozzle pipeline 9, and the end of the flame nozzle pipeline 9 is bifurcated into two pipelines, and the flame nozzle 5 is installed on the two pipelines of the bifurcation, and each There are three flame nozzles 5 on the bifurcated pipeline, and the flame nozzles 5 on the two bifurcated pipelines are arranged symmetrically.

工作台2上还安装有限位卡块10,所述焊接台8可卡在限位卡块10上。A limiting block 10 is also installed on the workbench 2 , and the welding table 8 can be stuck on the limiting block 10 .

本实用新型在工作时,由PLC电气控制装置控制整个设备启动,首先将带焊接的工件安装在焊接台上,液压驱动装置驱动喷火嘴工装和工件工装分别实现平移和竖直移动,其移动距离均通过PLC电气控制装置控制计算,待两者位置固定,定位准确后,喷火嘴管道是与火源相连的,PLC电气控制装置启动火源并设定喷火的时间,喷火嘴喷火钎焊完成后,喷火嘴工装和工件工装退回初始位置,至此整个焊接过程完成。When the utility model is working, the whole equipment is controlled by the PLC electrical control device to start. Firstly, the workpiece with welding is installed on the welding table, and the hydraulic drive device drives the flame nozzle tooling and the workpiece tooling to realize translation and vertical movement respectively. The distance is controlled and calculated by the PLC electrical control device. After the positions of the two are fixed and the positioning is accurate, the flame nozzle pipe is connected to the fire source. The PLC electrical control device starts the fire source and sets the fire spraying time. After the fire brazing is completed, the flame nozzle tooling and the workpiece tooling return to the initial position, and so far the whole welding process is completed.

Claims (7)

1.一种两工位火焰钎焊机,包括钣金本体(1)、安装在钣金本体(1)内的电气控制装置和液压驱动装置,所述钣金本体(1)设置有工作台(2),其特征在于:还包括火焰钎焊平移装置和与火焰钎焊平移装置配合使用的工件工装位移装置;1. A two-station flame brazing machine, comprising a sheet metal body (1), an electrical control device and a hydraulic drive device installed in the sheet metal body (1), the sheet metal body (1) is provided with a workbench (2), characterized in that it also includes a flame brazing translation device and a workpiece tooling displacement device used in conjunction with the flame brazing translation device; 所述火焰钎焊平移装置包括安装在钣金本体(1)内的水平导轨(3)、安装在水平导轨(3)上的喷火嘴工装(4)和安装在喷火嘴工装(4)上的喷火嘴(5);所述喷火嘴工装(4)与液压驱动装置相连,能在液压驱动装置的作用下在水平导轨(3)上移动;The flame brazing translation device includes a horizontal guide rail (3) installed in the sheet metal body (1), a flame nozzle tooling (4) installed on the horizontal guide rail (3), and a flame nozzle tooling (4) The flame nozzle (5) on the top; the flame nozzle tooling (4) is connected with the hydraulic drive device, and can move on the horizontal guide rail (3) under the action of the hydraulic drive device; 所述工件工装位移装置包括安装在工作台(2)上的竖直导轨(6)、安装在竖直导轨(6)上的工件工装(7)和安装在工件工装(7)上的焊接台(8);所述竖直导轨(6)的位置与水平导轨(3)的位置相适配;且工件工装(7)与液压驱动装置相连,并能在液压驱动装置的作用下在竖直导轨(6)上移动。The workpiece tooling displacement device includes a vertical guide rail (6) installed on the workbench (2), a workpiece tooling (7) installed on the vertical guide rail (6), and a welding table installed on the workpiece tooling (7) (8); the position of the vertical guide rail (6) is suitable for the position of the horizontal guide rail (3); Move on the guide rail (6). 2.根据权利要求1所述的一种两工位火焰钎焊机,其特征在于:所述火焰钎焊平移装置和工件工装位移装置均设置有两套。2. A two-station flame brazing machine according to claim 1, characterized in that: the flame brazing translational device and the workpiece tooling displacement device are both provided with two sets. 3.根据权利要求1或2所述的一种两工位火焰钎焊机,其特征在于:所述喷火嘴工装(4)上安装有喷火嘴管道(9),所述喷火嘴管道(9)的末端分叉为两条管道,所述喷火嘴(5)安装在该分叉的两条管道上。3. A two-station flame brazing machine according to claim 1 or 2, characterized in that: the flame nozzle tooling (4) is equipped with a flame nozzle pipeline (9), and the flame nozzle The end of the pipeline (9) is bifurcated into two pipelines, and the flame nozzle (5) is installed on the two bifurcated pipelines. 4.根据权利要求3所述的一种两工位火焰钎焊机,其特征在于:每一条分叉管道上的喷火嘴(5)设置有三个,且两条分叉管道上的喷火嘴(5)对称设置。4. A two-station flame brazing machine according to claim 3, characterized in that: there are three flame nozzles (5) on each bifurcated pipeline, and the flame nozzles (5) on the two bifurcated pipelines The mouth (5) is arranged symmetrically. 5.根据权利要求1所述的一种两工位火焰钎焊机,其特征在于:所述工作台(2)上还安装有限位卡块(10),所述焊接台(8)可卡在限位卡块(10)上。5. A two-station flame brazing machine according to claim 1, characterized in that: the workbench (2) is also equipped with a limit block (10), and the welding station (8) can be clamped On the limit block (10). 6.根据权利要求1所述的一种两工位火焰钎焊机,其特征在于:还包括人工界面操作面板(11)。6. A two-station flame brazing machine according to claim 1, characterized in that it further comprises a manual interface operation panel (11). 7.根据权利要求1所述的一种两工位火焰钎焊机,其特征在于:所述电气控制装置为PLC电气控制装置。7. A two-station flame brazing machine according to claim 1, characterized in that: the electrical control device is a PLC electrical control device.
CN201520946444.4U 2015-11-24 2015-11-24 Two station flame soldering machine Expired - Fee Related CN205254292U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312708A (en) * 2015-11-24 2016-02-10 南京凯微机电科技有限公司 Two-station flame brazing machine
CN108817590A (en) * 2018-06-26 2018-11-16 广东恒基金属制品实业有限公司 A kind of automatic welding equipment and welding method
CN110587061A (en) * 2019-10-22 2019-12-20 杭州滨晙科技有限公司 Four-head automatic brazing device of aluminum radiator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312708A (en) * 2015-11-24 2016-02-10 南京凯微机电科技有限公司 Two-station flame brazing machine
CN108817590A (en) * 2018-06-26 2018-11-16 广东恒基金属制品实业有限公司 A kind of automatic welding equipment and welding method
CN110587061A (en) * 2019-10-22 2019-12-20 杭州滨晙科技有限公司 Four-head automatic brazing device of aluminum radiator

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