CN205238297U - A mixing mechanism for insulation brick raw materials - Google Patents
A mixing mechanism for insulation brick raw materials Download PDFInfo
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- CN205238297U CN205238297U CN201520940722.5U CN201520940722U CN205238297U CN 205238297 U CN205238297 U CN 205238297U CN 201520940722 U CN201520940722 U CN 201520940722U CN 205238297 U CN205238297 U CN 205238297U
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Abstract
本实用新型公开了一种保温砖原料搅拌机构,包括桶体,桶体顶部设有变频电机,变频电机与桶体之间设有减速器,减速器的输出部分连接有搅拌轴,搅拌轴表面设置有第一支撑架、第二支撑架和第三支撑架,桶体内壁设置有加热层,加热层表面设有折流板,桶体外壁设有耐腐蚀层,桶体的底部设于支撑座上,支撑座包括呈T型结构的支撑底架,支撑底架设置在支撑导轨上,支撑导轨内部设有对称布置的第一液压缸,第一液压缸的活塞端部与第二液压缸的一端连接,第二液压缸与支撑导轨之间设有第三液压缸,第二液压缸的活塞杆端部与底座连接,底座下侧内端设有支撑脚,底座下侧外端设有万向轮。本实用新型具有结构设计合理、搅拌效果好和使用寿命长等优点。
This utility model discloses a mixing mechanism for heat-insulating brick raw materials, including a barrel body. A variable frequency motor is mounted on the top of the barrel body, and a reducer is located between the motor and the barrel body. The output of the reducer is connected to a mixing shaft. A first support frame, a second support frame, and a third support frame are mounted on the surface of the mixing shaft. A heating layer is provided on the inner wall of the barrel body, and baffles are provided on the surface of the heating layer. A corrosion-resistant layer is provided on the outer wall of the barrel body. The bottom of the barrel body is mounted on a support base, which includes a T-shaped support frame mounted on a support guide rail. Symmetrically arranged first hydraulic cylinders are located inside the support guide rail. The piston end of the first hydraulic cylinder is connected to one end of a second hydraulic cylinder. A third hydraulic cylinder is located between the second hydraulic cylinder and the support guide rail. The piston rod end of the second hydraulic cylinder is connected to a base. A support foot is located on the inner lower side of the base, and a caster wheel is located on the outer lower side of the base. This utility model has advantages such as reasonable structural design, good mixing effect, and long service life.
Description
技术领域technical field
本实用新型涉及一种保温砖生产设备,具体是一种保温砖原料搅拌机构。The utility model relates to a heat preservation brick production equipment, in particular to a heat preservation brick raw material stirring mechanism.
背景技术Background technique
建筑是建筑物与构筑物的总称,是人们为了满足社会生活需要,利用所掌握的物质技术手段,并运用一定的科学规律、风水理念和美学法则创造的人工环境。混泥土其实应该是“混凝土”。混凝土是指由胶凝材料将集料胶结成整体的工程复合材料的统称。通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作集料;与水(加或不加外加剂和掺合料)按一定比例配合,经搅拌、成型、养护而得的水泥混凝土,也称普通混凝土,它广泛应用于土木工程。Architecture is the general term for buildings and structures, and it is an artificial environment created by people using the material and technological means they have mastered, and using certain scientific laws, feng shui concepts, and aesthetic principles to meet the needs of social life. Concrete should actually be "concrete". Concrete is a general term for engineering composite materials in which aggregates are cemented into a whole by cementitious materials. The term concrete usually refers to cement as cementing material, sand and stone as aggregate; mixed with water (with or without admixtures and admixtures) in a certain proportion, obtained by stirring, molding and curing Cement concrete, also known as ordinary concrete, is widely used in civil engineering.
其中保温砖是建筑过程中必不可少的建筑用材,在保温砖生产过程中,因为其材料特殊,往往要对其进行配料,然后搅拌、凝固、切块等工序,在搅拌时,因为其工程量大,所以现在采用机械类的搅拌机对其进行搅拌,现有的搅拌机在工作时会产生较大的震动,而现有的支座放置时稳定型差,这样在工作时支腿容易发生打滑现象,影响搅拌机的使用,且搅拌机不能进行自用移动,实用性和便捷性都收到了影响;而且在实际搅拌过程中,存在搅拌均匀度不足等缺点,现有的搅拌装置不能满足这些需求,造成材料混合不均匀,给后期的加工操作以及产品的质量等带来很大的问题。Among them, insulation brick is an indispensable building material in the construction process. In the production process of insulation brick, because of its special material, it is often necessary to batch it, and then stir, solidify, cut into pieces and other processes. When stirring, because of its engineering The amount is large, so now a mechanical mixer is used to mix it. The existing mixer will produce a large vibration when it is working, and the existing support is poor in stability when placed, so the legs are prone to slipping during work. The phenomenon affects the use of the mixer, and the mixer cannot be moved for its own use, which affects its practicability and convenience; and in the actual mixing process, there are shortcomings such as insufficient mixing uniformity, and the existing mixing device cannot meet these requirements, resulting in The uneven mixing of materials brings great problems to the later processing operations and product quality.
实用新型内容Utility model content
本实用新型的目的在于提供一种保温砖原料搅拌机构,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a raw material mixing mechanism for thermal insulation bricks, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种保温砖原料搅拌机构,包括桶体,所述桶体上部设有进料口,桶体顶部设有变频电机,变频电机与桶体之间设有减速器,减速器的输出部分连接有搅拌轴,搅拌轴延伸至桶体轴心部,所述搅拌轴表面设置有第一支撑架、第二支撑架和第三支撑架,第一支撑架、第二支撑架和第三支撑架通过连接件固定,所述桶体内壁设置有加热层,加热层表面设有折流板,桶体外壁设有耐腐蚀层,桶体底部设置有过滤层;所述桶体的下端侧壁上还设有出料口;桶体的底部设于支撑座上,支撑座包括呈T型结构的支撑底架,支撑底架上端设有支撑板,桶体的底部与支撑板拆卸连接,支撑底架设置在支撑导轨上,支撑导轨内部设有对称布置的第一液压缸,第一液压缸的活塞端部与第二液压缸的一端连接,第二液压缸与支撑导轨之间设有第三液压缸,第二液压缸的活塞杆端部与底座连接,底座下侧内端设有支撑脚,底座下侧外端设有万向轮,支撑脚上侧连接螺杆,螺杆穿过底座且上侧套设有螺栓,所述螺杆与底座的接触处设有螺纹。A mixing mechanism for insulation brick raw materials, including a barrel body, the upper part of the barrel body is provided with a feed port, the top of the barrel body is provided with a frequency conversion motor, and a reducer is provided between the frequency conversion motor and the barrel body, and the output part of the reducer is connected with Stirring shaft, the stirring shaft extends to the shaft center of the barrel, the surface of the stirring shaft is provided with a first support frame, a second support frame and a third support frame, and the first support frame, the second support frame and the third support frame pass through The connecting piece is fixed, the inner wall of the barrel is provided with a heating layer, the surface of the heating layer is provided with a baffle, the outer wall of the barrel is provided with a corrosion-resistant layer, and the bottom of the barrel is provided with a filter layer; There is a discharge port; the bottom of the barrel is set on the support base, the support base includes a T-shaped support chassis, the upper end of the support chassis is provided with a support plate, the bottom of the barrel is disassembled and connected with the support plate, and the support chassis It is installed on the support guide rail, and there is a symmetrically arranged first hydraulic cylinder inside the support guide rail. The piston end of the first hydraulic cylinder is connected to one end of the second hydraulic cylinder, and a third hydraulic cylinder is provided between the second hydraulic cylinder and the support guide rail. Cylinder, the end of the piston rod of the second hydraulic cylinder is connected with the base, the inner end of the lower side of the base is provided with supporting feet, the outer end of the lower side of the base is provided with universal wheels, the upper side of the supporting feet is connected with a screw, the screw passes through the base and the upper side Bolts are sheathed, and threads are provided at the contact between the screw rod and the base.
作为本实用新型进一步的方案:所述连接件通过紧固螺钉分别与第一支撑架、第二支撑架和第三支撑架固定。As a further solution of the present invention: the connectors are respectively fixed to the first support frame, the second support frame and the third support frame by fastening screws.
作为本实用新型再进一步的方案:所述第一支撑架、第二支撑架和第三支撑架通过固定套固定于搅拌轴表面。As a further solution of the present invention: the first support frame, the second support frame and the third support frame are fixed on the surface of the stirring shaft through a fixing sleeve.
作为本实用新型再进一步的方案:所述第三支撑架的长度大于第二支撑架的长度大于第一支撑架的长度。As a further solution of the present invention: the length of the third support frame is greater than the length of the second support frame and greater than the length of the first support frame.
作为本实用新型再进一步的方案:所述加热层内部设置有加热管。As a further solution of the utility model: a heating tube is arranged inside the heating layer.
作为本实用新型再进一步的方案:所述过滤层为不锈钢丝编制而成。As a further solution of the utility model: the filter layer is made of stainless steel wire.
作为本实用新型再进一步的方案:所述支撑脚的底部设有防滑层。As a further solution of the utility model: the bottom of the supporting feet is provided with an anti-slip layer.
与现有技术相比,本实用新型的有益效果是:本实用新型具有结构设计合理、搅拌效果好和使用寿命长等优点,加热层内部设置的多个加热管可及时对物料进行加热,使物料软化,更利于后期对物料的搅拌,大大提高了搅拌效率,耐腐蚀层保证了搅拌机的耐腐蚀性能,增加了设备的使用寿命,支撑脚可通过螺杆和螺栓进行升降调节,当支撑脚下落至地面时,一方面可对搅拌机进行支撑和固定,另一方面可避免万向轮长期受压造成万向轮的损坏,延长了万向轮的使用寿命,当需要移动支撑脚时,通过螺杆和螺栓升起支撑脚即可,提高了搅拌机的实用性和便捷性;而且通过设置第一液压缸、第二液压缸、第三液压缸与底座,这样使用时,第一液压缸长度伸长将第二液压缸向外侧推出,第三液压缸长度也同步伸长,使得第二液压缸保持竖直状态,然后将支撑脚与地面接触,增加与地点的摩擦力,这样在第二液压缸的作用下可以有效的提高放置面积,提高搅拌机放置时的稳定性,避免发生打滑现象。Compared with the prior art, the beneficial effect of the utility model is that the utility model has the advantages of reasonable structural design, good stirring effect and long service life, and multiple heating tubes arranged inside the heating layer can heat the materials in time, so that The softening of the material is more conducive to the mixing of the material in the later stage, which greatly improves the mixing efficiency. The corrosion-resistant layer ensures the corrosion resistance of the mixer and increases the service life of the equipment. The supporting feet can be adjusted by screws and bolts. When the supporting feet fall When it reaches the ground, on the one hand, it can support and fix the mixer, on the other hand, it can avoid the damage of the universal wheel caused by long-term pressure, and prolong the service life of the universal wheel. It only needs to raise the supporting feet with the bolts, which improves the practicability and convenience of the mixer; and by setting the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder and the base, the length of the first hydraulic cylinder is extended when it is used. Push the second hydraulic cylinder to the outside, and the length of the third hydraulic cylinder is also extended synchronously, so that the second hydraulic cylinder remains vertical, and then the supporting feet are in contact with the ground to increase the friction with the site, so that the second hydraulic cylinder Under the action of the mixer, it can effectively increase the placement area, improve the stability of the mixer when placed, and avoid slipping.
附图说明Description of drawings
图1为保温砖原料搅拌机构的结构示意图;Fig. 1 is the structural representation of insulation brick raw material mixing mechanism;
图2为保温砖原料搅拌机构中支撑座的结构示意图;Fig. 2 is the structural representation of the support seat in the raw material mixing mechanism of the insulation brick;
图中:1-桶体、2-变频电机、3-减速器、4-搅拌轴、5-进料口、6-出料口、7-第一支撑架、8-第二支撑架、9-第三支撑架、10-紧固螺钉、11-固定套、12-连接件、13-加热层、14-加热管、15-耐腐蚀层、16-折流板、17-过滤层、18-支撑板、19-支撑底架、20-支撑导轨、21-第一液压缸、22-第二液压缸、23-第三液压缸、24-底座、25-万向轮、26-支撑脚、27-螺杆、28-螺栓。In the figure: 1-barrel body, 2-frequency conversion motor, 3-reducer, 4-stirring shaft, 5-feed inlet, 6-discharge port, 7-first support frame, 8-second support frame, 9 -Third support frame, 10-fastening screw, 11-fixing sleeve, 12-connector, 13-heating layer, 14-heating pipe, 15-corrosion-resistant layer, 16-baffle plate, 17-filter layer, 18 -support plate, 19-support chassis, 20-support guide rail, 21-first hydraulic cylinder, 22-second hydraulic cylinder, 23-third hydraulic cylinder, 24-base, 25-universal wheel, 26-support foot , 27-screw, 28-bolt.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be described in further detail below in conjunction with specific embodiments.
请参阅图1-2,一种保温砖原料搅拌机构,包括桶体1,所述桶体1上部设有进料口5,桶体1顶部设有变频电机2,变频电机2与桶体1之间设有减速器3,减速器3的输出部分连接有搅拌轴4,搅拌轴4延伸至桶体1轴心部,所述搅拌轴4表面设置有第一支撑架7、第二支撑架8和第三支撑架9,第一支撑架7、第二支撑架8和第三支撑架9通过连接件12固定,所述桶体1内壁设置有一层加热层13,加热层13表面设置有多个折流板16,所述桶体1外壁设有一层耐腐蚀层15,桶体1底部设置有过滤层17;所述桶体1的下端侧壁上还设有出料口6;桶体1的底部设于支撑座上,支撑座包括呈T型结构的支撑底架19,支撑底架19上端设有支撑板18,桶体1的底部与支撑板18拆卸连接,支撑底架19设置在支撑导轨20上,支撑导轨20内部设有对称布置的第一液压缸21,第一液压缸21的活塞端部与第二液压缸22的一端连接,所述第一液压缸21轴线呈水平布置,第二液压缸22轴线呈竖直布置,第二液压缸22与支撑导轨19之间设有第三液压缸23,第三液压缸23两端为铰接连接,这样第三液压缸23能够保持第二液压缸22放置时的稳定性,所述第二液压缸22的活塞杆端部与底座24连接,底座24下侧内端设有支撑脚26,支撑脚26上侧连接螺杆27,螺杆27穿过底座24且上侧套设有螺栓28,所述螺杆27与底座24的接触处设有螺纹,支撑脚26可通过螺杆27和螺栓28进行升降调节,当支撑脚26下落至地面时,一方面可对搅拌机进行支撑和固定,另一方面可避免万向轮25长期受压造成万向轮25的损坏,延长了万向轮25的使用寿命,当需要移动支撑脚26时,通过螺杆27和螺栓28升起支撑脚26即可,提高了搅拌机的实用性和便捷性。Please refer to Figure 1-2, a mixing mechanism for insulation brick raw materials, including a barrel body 1, the upper part of the barrel body 1 is provided with a feeding port 5, and the top of the barrel body 1 is provided with a frequency conversion motor 2, and the frequency conversion motor 2 is connected to the barrel body 1. There is a reducer 3 between them, the output part of the reducer 3 is connected with the stirring shaft 4, the stirring shaft 4 extends to the shaft center of the barrel body 1, the surface of the stirring shaft 4 is provided with a first support frame 7, a second support frame 8 and the third support frame 9, the first support frame 7, the second support frame 8 and the third support frame 9 are fixed by connectors 12, the inner wall of the barrel body 1 is provided with a layer of heating layer 13, and the surface of the heating layer 13 is provided with A plurality of baffles 16, the outer wall of the barrel body 1 is provided with a layer of corrosion-resistant layer 15, the bottom of the barrel body 1 is provided with a filter layer 17; the lower end side wall of the barrel body 1 is also provided with a discharge port 6; The bottom of body 1 is arranged on the support base, and support base comprises the support base frame 19 that is T-shaped structure, and support base frame 19 upper end is provided with support plate 18, and the bottom of barrel body 1 is disassembled and connected with support plate 18, and support base frame 19 Set on the support guide rail 20, there is a symmetrically arranged first hydraulic cylinder 21 inside the support guide rail 20, the piston end of the first hydraulic cylinder 21 is connected to one end of the second hydraulic cylinder 22, and the axis of the first hydraulic cylinder 21 is Arranged horizontally, the axis of the second hydraulic cylinder 22 is arranged vertically, a third hydraulic cylinder 23 is arranged between the second hydraulic cylinder 22 and the support guide rail 19, and the two ends of the third hydraulic cylinder 23 are hingedly connected, so that the third hydraulic cylinder 23 The stability when the second hydraulic cylinder 22 is placed can be kept, the end of the piston rod of the second hydraulic cylinder 22 is connected to the base 24, the inner end of the lower side of the base 24 is provided with a supporting foot 26, and the upper side of the supporting foot 26 is connected to a screw rod 27 , the screw rod 27 passes through the base 24 and the upper side is covered with a bolt 28, the contact between the screw rod 27 and the base 24 is provided with threads, the supporting foot 26 can be adjusted up and down by the screw rod 27 and the bolt 28, when the supporting foot 26 falls to On the ground, on the one hand, the mixer can be supported and fixed, and on the other hand, it can avoid the damage of the universal wheel 25 caused by the long-term pressure of the universal wheel 25, prolonging the service life of the universal wheel 25, when it is necessary to move the supporting foot 26 , It is enough to raise the supporting foot 26 by the screw rod 27 and the bolt 28, which improves the practicability and convenience of the mixer.
所述连接件12通过紧固螺钉10分别与第一支撑架7、第二支撑架8和第三支撑架9固定。The connectors 12 are respectively fixed to the first support frame 7 , the second support frame 8 and the third support frame 9 through fastening screws 10 .
所述第一支撑架7、第二支撑架8和第三支撑架9通过固定套12固定于搅拌轴4表面。The first support frame 7 , the second support frame 8 and the third support frame 9 are fixed on the surface of the stirring shaft 4 through a fixing sleeve 12 .
所述第三支撑架9的长度大于第二支撑架8的长度大于第一支撑架7的长度。The length of the third support frame 9 is greater than the length of the second support frame 8 and greater than the length of the first support frame 7 .
所述加热层13内部设置有多个加热管14。A plurality of heating pipes 14 are arranged inside the heating layer 13 .
所述过滤层17为不锈钢丝编制而成。The filter layer 17 is made of stainless steel wire.
当需要对物料进行搅拌时,首先需要搅拌机移动到合适的位置,此时通过设于桶体1底部的支撑座可以很方便的对搅拌机进行移动,通过万向轮25将搅拌机移动到合适的位置之后,通过控制第一液压缸21和第三液压缸23同步伸缩,将第二液压缸22向外扩展,这样在第二液压缸22的作用下,有效提高了放置面积,此时通过螺杆27将支撑脚26向下顶,将万向轮25悬空,支撑脚26与地面接触,将支撑座整体固定,将物料由进料口5加入,物料由进料口5进入桶体1内部,启动变频电机2,变频电机2带动其连接的搅拌轴4高速选择,搅拌轴4表面设置的第一支撑架7、第二支撑架8和第三支撑架9通过固定套11固定,且第一支撑架7、第二支撑架8和第三支撑架9的长度依次增大,从而大大提高了物料的搅拌效果,使物料的搅拌更加充分,提高了工作效率;所述第一支撑架7、第二支撑架8和第三支撑架9可以自由拆卸,方便了工作人员的操作,且节约了成本;所述桶体1内部设置的折流板16可以提高物料与支撑架的接触面积,使物料搅拌更加充分;所述加热层13内部设置的多个加热管14可及时对物料进行加热,使物料软化,更利于后期对物料的搅拌,大大提高了搅拌效率;耐腐蚀曾15保证了桶体不被外界以及溅射出来的物料所腐蚀,增加了设备的寿命,所述过滤层17为不锈钢丝编制而成,搅拌后的物料通过过滤层17进入桶体1下方,通过出料口6排出,过滤层17可有效过滤出物料中所包含的杂质。When it is necessary to stir the materials, the mixer needs to be moved to a suitable position at first. At this time, the mixer can be easily moved through the support seat arranged at the bottom of the barrel body 1, and the mixer can be moved to a suitable position through the universal wheel 25 Afterwards, by controlling the first hydraulic cylinder 21 and the third hydraulic cylinder 23 to expand and contract synchronously, the second hydraulic cylinder 22 is expanded outwards, so that under the action of the second hydraulic cylinder 22, the placement area is effectively improved. Push the supporting feet 26 downward, suspend the universal wheel 25, the supporting feet 26 are in contact with the ground, fix the supporting seat as a whole, add the material through the feeding port 5, and the material enters the inside of the barrel body 1 through the feeding port 5, and start The frequency conversion motor 2, the frequency conversion motor 2 drives the stirring shaft 4 connected to it for high-speed selection, the first support frame 7, the second support frame 8 and the third support frame 9 arranged on the surface of the stirring shaft 4 are fixed by the fixing sleeve 11, and the first support The lengths of the frame 7, the second support frame 8 and the third support frame 9 increase successively, thereby greatly improving the stirring effect of the material, making the stirring of the material more sufficient, and improving the work efficiency; the first support frame 7, the second support frame The second support frame 8 and the third support frame 9 can be disassembled freely, which facilitates the operation of the staff and saves costs; the baffle plate 16 provided inside the barrel body 1 can increase the contact area between the material and the support frame, making the material The stirring is more sufficient; the multiple heating tubes 14 arranged inside the heating layer 13 can heat the material in time to soften the material, which is more conducive to the stirring of the material in the later stage, and greatly improves the stirring efficiency; the corrosion resistance has ensured that the barrel body It is not corroded by the outside world and sputtered materials, which increases the life of the equipment. The filter layer 17 is made of stainless steel wire. The stirred material enters the bottom of the barrel body 1 through the filter layer 17 and is discharged through the discharge port 6. , The filter layer 17 can effectively filter out the impurities contained in the material.
为了增加支撑座的稳固性,所述支撑脚26的底部设有防滑层。In order to increase the stability of the support seat, the bottom of the support foot 26 is provided with an anti-skid layer.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520940722.5U CN205238297U (en) | 2015-11-21 | 2015-11-21 | A mixing mechanism for insulation brick raw materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520940722.5U CN205238297U (en) | 2015-11-21 | 2015-11-21 | A mixing mechanism for insulation brick raw materials |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291270A (en) * | 2015-11-21 | 2016-02-03 | 嘉善远大新型墙体有限公司 | Insulating brick raw material stirring mechanism |
| CN106474789A (en) * | 2016-12-14 | 2017-03-08 | 顾广才 | A kind of Ceramic Material processing pressure filter |
-
2015
- 2015-11-21 CN CN201520940722.5U patent/CN205238297U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291270A (en) * | 2015-11-21 | 2016-02-03 | 嘉善远大新型墙体有限公司 | Insulating brick raw material stirring mechanism |
| CN106474789A (en) * | 2016-12-14 | 2017-03-08 | 顾广才 | A kind of Ceramic Material processing pressure filter |
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