CN205237267U - Special frock of line cutting process irregularly -shaped hole - Google Patents
Special frock of line cutting process irregularly -shaped hole Download PDFInfo
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- CN205237267U CN205237267U CN201521096087.3U CN201521096087U CN205237267U CN 205237267 U CN205237267 U CN 205237267U CN 201521096087 U CN201521096087 U CN 201521096087U CN 205237267 U CN205237267 U CN 205237267U
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Abstract
一种线切割加工异形孔专用工装,包括工装主体,在工装主体上方设置有向内凹陷的工件定位槽,工件定位槽由第一支撑面、第二支撑面和第三支撑面围成且第一支撑面相对水平面倾斜。在第一支撑面上沿竖直方向设置有线切割电阻丝运动的通孔。其中,第一支撑面相对水平面倾斜的角度以被加工工件放置在该支撑面上后拟加工的异形孔的轴线与水平面垂直为准。第一支撑面上通孔的横截面较异形孔的横截面大。本实用新型线切割加工异形孔专用工装的有益效果是:在线切割机床上设置该工装对工件进行定位,实现了在线切割设备上对工件进行异形孔加工,加工精度高,结构简单,方便实用。
A special tooling for machining special-shaped holes by wire cutting, including a tooling main body, an inwardly recessed workpiece positioning groove is arranged above the tooling main body, the workpiece positioning groove is surrounded by a first support surface, a second support surface and a third support surface and the second A support surface is inclined relative to the horizontal plane. A through hole for the movement of the wire cutting resistance wire is arranged on the first support surface along the vertical direction. Wherein, the inclination angle of the first supporting surface relative to the horizontal plane is based on the fact that the axis of the special-shaped hole to be processed after the workpiece is placed on the supporting surface is perpendicular to the horizontal plane. The cross-section of the through hole on the first supporting surface is larger than that of the special-shaped hole. The beneficial effect of the utility model is that the special-shaped tooling for processing special-shaped holes by wire cutting is: the tooling is set on the wire-cutting machine tool to position the workpiece, and the processing of special-shaped holes on the workpiece is realized on the wire-cutting equipment. The processing precision is high, the structure is simple, and it is convenient and practical.
Description
技术领域 technical field
本实用新型涉及工装夹具技术,具体涉及一种线切割加工异形孔专用工装。 The utility model relates to the tooling fixture technology, in particular to a special tooling for wire cutting and processing special-shaped holes.
背景技术 Background technique
如图1所示的工件,若需要在该工件上加工出形状不为圆形的异形孔1,线切割作为一种特种加工方法的应当为首选的加工方式。但是,如果异形孔1的轴线与工件基准面倾斜,则需要将工件倾斜夹持,使得异形孔的轴线与线切割机床工作台面垂直。现有技术线切割加工异形孔通常采用厚薄不一的垫块和压板,将被加工工件倾斜夹持,不仅效率低下,而且还不能保证加工精度。显然,现有技术切割加工异形孔的方法存在着效率低下和不能保证加工精度等问题。 As shown in Figure 1, if it is necessary to process a non-circular shaped hole 1 on the workpiece, wire cutting as a special processing method should be the preferred processing method. However, if the axis of the special-shaped hole 1 is inclined to the reference plane of the workpiece, the workpiece needs to be clamped obliquely so that the axis of the special-shaped hole is perpendicular to the working table of the wire-cutting machine tool. In the prior art, the machining of special-shaped holes by wire cutting usually uses pads and pressure plates of different thicknesses to clamp the workpiece obliquely, which is not only inefficient, but also cannot guarantee the machining accuracy. Apparently, the prior art methods for cutting and processing special-shaped holes have problems such as low efficiency and inability to guarantee processing accuracy.
实用新型内容 Utility model content
为解决现有技术切割加工异形孔的方法存在的效率低下和不能保证加工精度等问题,本实用新型提供一种线切割加工异形孔专用工装。 In order to solve the problems of low efficiency and inability to guarantee the machining accuracy in the prior art method for cutting and processing special-shaped holes, the utility model provides a special tooling for processing special-shaped holes by wire cutting.
本实用新型线切割加工异形孔专用工装包括工装主体,在所述工装主体上方设置有向内凹陷的工件定位槽,所述工件定位槽由第一支撑面、第二支撑面和第三支撑面围成且所述第一支撑面相对水平面倾斜;在所述第一支撑面上沿竖直方向设置有线切割电阻丝运动的通孔;其中,第一支撑面相对水平面倾斜的角度以被加工工件放置在该支撑面上后拟加工的异形孔的轴线与水平面垂直为准;所述第一支撑面上通孔的横截面较异形孔的横截面大。 The special tooling for processing special-shaped holes by wire cutting of the utility model includes a tooling main body, an inwardly recessed workpiece positioning groove is arranged above the tooling main body, and the workpiece positioning groove is composed of a first support surface, a second support surface and a third support surface. Enclosed and the first support surface is inclined relative to the horizontal plane; on the first support surface, a through hole for wire cutting resistance wire movement is provided along the vertical direction; wherein, the angle at which the first support surface is inclined relative to the horizontal plane is determined by the workpiece to be processed The axis of the special-shaped hole to be processed after being placed on the support surface shall be perpendicular to the horizontal plane; the cross-section of the through hole on the first support surface is larger than that of the special-shaped hole.
进一步地,所述第一支撑面、第二支撑面以及第三支撑之间两两垂直连接。 Further, the first support surface, the second support surface and the third support are vertically connected in pairs.
进一步地,在所述第二支撑面和所述第三支撑面连接处设置有圆角。 Further, rounded corners are provided at the connection between the second support surface and the third support surface.
本实用新型线切割加工异形孔专用工装的有益效果是:在线切割机床上设置该工装对工件进行定位,实现了在线切割设备上对工件进行异形孔加工,加工精度高,结构简单,方便实用。 The beneficial effect of the utility model is that the special tooling for processing special-shaped holes by wire cutting is: the tooling is set on the wire cutting machine tool to position the workpiece, and the processing of the special-shaped holes on the workpiece is realized on the wire cutting equipment, with high processing precision, simple structure, convenient and practical.
附图说明 Description of drawings
图1为具有异形孔的工件示意图。 Figure 1 is a schematic diagram of a workpiece with a special-shaped hole.
图2为本实用新型线切割加工异形孔专用工装结构示意图。 Fig. 2 is a structural schematic diagram of the utility model special-purpose tooling for processing special-shaped holes by wire cutting.
图3为将图2中线切割加工异形孔专用工装用于加工图1的工件使用状态图。 Fig. 3 is a diagram of the usage state of the workpiece in Fig. 1, which is processed by the special tooling for processing special-shaped holes by wire cutting in Fig. 2.
下面结合附图和实施例对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
具体实施方式 detailed description
1为异形孔,2为工装主体,3为工件定位槽,4为第一支撑面,5为第二支撑面,6为第三支撑面,7为通孔,8为圆角。 1 is a special-shaped hole, 2 is a tooling body, 3 is a workpiece positioning groove, 4 is a first support surface, 5 is a second support surface, 6 is a third support surface, 7 is a through hole, and 8 is a rounded corner.
请一并参阅图2和图3,线切割加工异形孔专用工装包括工装主体2,在工装主体2上方设置有向内凹陷的工件定位槽3,工件定位槽3由第一支撑面4、第二支撑面5和第三支撑面6围成且第一支撑面4相对水平面倾斜,第一支撑面4相对水平面的倾斜角度根据工件异形孔1的轴线相对水平面倾斜角度进行设置,即第一支撑面4相对水平面倾斜的角度以被加工工件放置在该支撑面上后拟加工的异形孔1的轴线与水平面垂直为准。在第一支撑面4上沿竖直方向设置有线切割电阻丝运动的通孔7。通孔7根据异形孔1位置设置,并使通孔7与异形孔1同轴,且通孔7的横截面较异形孔1的横截面大。第一支撑面4、第二支撑面5以及第三支撑之间的倾斜角度根据工件的外形进行设定,例如,在本实施方式中,因为工件与工装主体2接触的三个侧面两两垂直,因此第一支撑面4、第二支撑面5以及第三支撑之间两两垂直连接。进一步地,在第二支撑面5和第三支撑面6连接处设置有圆角8。 Please refer to Fig. 2 and Fig. 3 together. The special tooling for processing special-shaped holes by wire cutting includes a tooling main body 2, and an inwardly recessed workpiece positioning groove 3 is arranged above the tooling main body 2. The workpiece positioning groove 3 consists of the first supporting surface 4, the second The second support surface 5 and the third support surface 6 are enclosed and the first support surface 4 is inclined relative to the horizontal plane. The inclination angle of the first support surface 4 relative to the horizontal plane is set according to the inclination angle of the axis of the special-shaped hole 1 of the workpiece relative to the horizontal plane, that is, the first support The angle at which the surface 4 is inclined relative to the horizontal plane is based on the fact that the axis of the special-shaped hole 1 to be processed after the workpiece to be processed is placed on the support surface is perpendicular to the horizontal plane. On the first support surface 4, a through hole 7 for the movement of the wire cutting resistance wire is provided along the vertical direction. The through hole 7 is set according to the position of the special-shaped hole 1 , and the through hole 7 is coaxial with the special-shaped hole 1 , and the cross-section of the through-hole 7 is larger than that of the special-shaped hole 1 . The angle of inclination between the first support surface 4, the second support surface 5 and the third support is set according to the shape of the workpiece. , so the first support surface 4 , the second support surface 5 and the third support are vertically connected in pairs. Further, rounded corners 8 are provided at the junction of the second support surface 5 and the third support surface 6 .
使用时,首先将该工装主体2固定在线切割机床上,安装好后,该工装主体2的下表面与水平工作台紧密结合,第一支撑面4与水平工作台保持倾斜角度。将待加工的工件的异形孔1进行预加工,即可以通过车床等设备在工件需要加工异形孔1的位置预先打一个预加工通孔。再将预加工的工件放置在工件定位槽3内,并使线切割机的电极丝穿过通孔7和工件的预加工通孔。此时,工件处于倾斜状态,而需要加工出的异形孔1处于竖直位置,从而开启线切割机床便能完成对工件的异形孔1加工且加工精度高。 When in use, first fix the frock main body 2 on the wire cutting machine tool. After installation, the lower surface of the frock main body 2 is closely combined with the horizontal workbench, and the first support surface 4 maintains an inclination angle with the horizontal workbench. The special-shaped hole 1 of the workpiece to be processed is pre-processed, that is, a pre-processed through hole can be drilled in advance at the position where the special-shaped hole 1 needs to be processed on the workpiece by equipment such as a lathe. Then the pre-processed workpiece is placed in the workpiece positioning groove 3, and the electrode wire of the wire cutting machine passes through the through hole 7 and the pre-processed through hole of the workpiece. At this time, the workpiece is in an inclined state, and the special-shaped hole 1 to be processed is in a vertical position, so that the machining of the special-shaped hole 1 of the workpiece can be completed by turning on the wire cutting machine with high machining accuracy.
本实用新型线切割加工异形孔专用工装的有益效果是:在线切割设备上设置该工装对工件进行定位,实现了在线切割设备上对工件进行异形孔加工,加工精度高,结构简单,方便实用。 The beneficial effect of the utility model is that the special-shaped tooling for processing special-shaped holes by wire cutting is: the tooling is arranged on the wire-cutting equipment to locate the workpiece, and the processing of the workpiece with special-shaped holes on the wire-cutting device is realized, and the processing precision is high, the structure is simple, and it is convenient and practical.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521096087.3U CN205237267U (en) | 2015-12-24 | 2015-12-24 | Special frock of line cutting process irregularly -shaped hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521096087.3U CN205237267U (en) | 2015-12-24 | 2015-12-24 | Special frock of line cutting process irregularly -shaped hole |
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| Publication Number | Publication Date |
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| CN205237267U true CN205237267U (en) | 2016-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521096087.3U Expired - Lifetime CN205237267U (en) | 2015-12-24 | 2015-12-24 | Special frock of line cutting process irregularly -shaped hole |
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| CN (1) | CN205237267U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340171A (en) * | 2018-02-05 | 2018-07-31 | 河南平高电气股份有限公司 | Fixture for processing the angling hole on revolving body workpieces |
| CN114434112A (en) * | 2022-03-10 | 2022-05-06 | 苏州工业园区博斯塔机械有限公司 | Method for processing special-shaped hole ball |
| CN115213716A (en) * | 2022-08-10 | 2022-10-21 | 遵义航天新力精密铸锻有限公司 | A processing tool for small and high-precision structural parts |
| CN116871611A (en) * | 2023-09-07 | 2023-10-13 | 晋中经纬技协机械有限公司 | Positioning device of wire cutting equipment and wire cutting equipment |
-
2015
- 2015-12-24 CN CN201521096087.3U patent/CN205237267U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340171A (en) * | 2018-02-05 | 2018-07-31 | 河南平高电气股份有限公司 | Fixture for processing the angling hole on revolving body workpieces |
| CN114434112A (en) * | 2022-03-10 | 2022-05-06 | 苏州工业园区博斯塔机械有限公司 | Method for processing special-shaped hole ball |
| CN115213716A (en) * | 2022-08-10 | 2022-10-21 | 遵义航天新力精密铸锻有限公司 | A processing tool for small and high-precision structural parts |
| CN116871611A (en) * | 2023-09-07 | 2023-10-13 | 晋中经纬技协机械有限公司 | Positioning device of wire cutting equipment and wire cutting equipment |
| CN116871611B (en) * | 2023-09-07 | 2023-12-15 | 晋中经纬技协机械有限公司 | Positioning device of wire cutting equipment and wire cutting equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160518 |