CN205236777U - Die used for automobile body part flanging side punching process - Google Patents
Die used for automobile body part flanging side punching process Download PDFInfo
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- CN205236777U CN205236777U CN201521018702.9U CN201521018702U CN205236777U CN 205236777 U CN205236777 U CN 205236777U CN 201521018702 U CN201521018702 U CN 201521018702U CN 205236777 U CN205236777 U CN 205236777U
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Abstract
Description
技术领域: Technical field:
本实用新型涉及制造工艺装备领域,尤其涉及一种应用于汽车车身零部件翻边侧冲孔工艺中的模具。 The utility model relates to the field of manufacturing process equipment, in particular to a mold used in the flanging side punching process of automobile body parts.
背景技术: Background technique:
在汽车车身开发制造过程中,车身零件的模具开发占有很重要的比例,车身零件的模具开发不仅费用高,周期也相对较长,而车身零件质量的好坏,对于车身的质量起到关键性的作用,目前,汽车车身开发领域开发整车模具套数基本都在1000套左右,模具套数的庞大,直接导致所需要的压机数量增多,生产成本费用相应增大,最直接体现的是模具开发成本增加,而模具套数的增加,相应导致调试工作量增加,模具管理工作加大等一系列问题,侧翻边、侧冲孔在模具结构中是很常见的机构,但是通常都是先用一套模具侧翻边,再用一套模具侧冲孔,要实现翻边后侧冲孔需要两套模具。本产品就是在零件的侧壁上有一个孔,而且精度要求比较高,而且在本工序要同时实现向上和向下翻边。按照常规思路,需要一套模具先完成向上和向下翻边,再用另外一套模具单独侧冲孔。但是受客户生产线及人工成本等限制,如果增加一套模具,需要增加一套模具费用、压床使用费和折旧费用、冲压工的工资等。 In the development and manufacturing process of automobile body parts, the mold development of body parts occupies a very important proportion. The mold development of body parts is not only expensive, but also has a relatively long cycle. The quality of body parts plays a key role in the quality of the body. At present, the number of mold sets for the development of a complete vehicle in the field of automobile body development is basically around 1,000 sets. The huge number of mold sets directly leads to an increase in the number of presses required, and a corresponding increase in production costs. The most direct manifestation is mold development. The cost increases, and the increase in the number of mold sets leads to a series of problems such as increased debugging workload and increased mold management work. Side flanging and side punching are very common mechanisms in mold structures, but they are usually used first. One set of molds is used for side flanging, and another set of molds is used for side punching. Two sets of molds are required to realize flanging and rear side punching. This product has a hole on the side wall of the part, and the precision requirement is relatively high, and the upward and downward flanging must be realized at the same time in this process. According to the conventional thinking, a set of molds is required to complete the upward and downward flanging first, and then use another set of molds to punch holes separately. However, limited by the customer's production line and labor costs, if you add a set of molds, you need to increase the cost of a set of molds, press machine usage fees and depreciation costs, stamping workers' wages, etc.
实用新型内容: Utility model content:
为了解决上述问题,本实用新型提供了一种结构原理简单、安装调试方便、成本低,提高工作效率的同时能够保证产品的冲孔精度的技术方案: In order to solve the above problems, the utility model provides a technical solution with simple structure principle, convenient installation and debugging, low cost, improving work efficiency and ensuring the punching accuracy of products:
一种应用于汽车车身零部件翻边侧冲孔工艺中的模具,主要包括上模主体、下模主体、侧冲斜锲装置、侧冲孔冲头,上模主体和下模主体为相互匹配的“L”形结构,且通过导向机构连接,上模主体与下模主体之间设有侧冲斜锲装置,侧冲斜锲装置包括侧冲斜锲、斜锲驱动装置、斜锲固定装置,侧冲斜锲上端通过斜锲固定装置与上模主体连接,下端连接斜锲驱动装置,侧冲斜锲装置一侧设置上凸模镶块,上凸模镶块上设有柱状侧冲孔冲头,侧冲孔冲头一侧设有下凹模镶块,下凹模镶块上设有与冲头相匹配的凹槽,侧冲孔冲头还连接侧翻边镶块。 A die used in the flanging and side punching process of automobile body parts, mainly including an upper die main body, a lower die main body, a side punching wedge device, and a side punching punch. The upper die main body and the lower die main body are mutually matched. The "L" shape structure is connected by a guide mechanism. There is a side punching wedge device between the upper mold body and the lower mold body. The side punching wedge device includes a side punching wedge, a wedge driving device, and a wedge fixing device. , the upper end of the side punching wedge is connected to the main body of the upper die through the wedge fixing device, the lower end is connected to the driving device of the wedge, and the upper punch insert is set on one side of the side punch wedge device, and the upper punch insert is provided with a columnar side punching hole Punch, side punching The punch is provided with a lower die insert on one side, and the lower die insert is provided with a groove matching the punch, and the side punch is also connected with the side flanging insert.
作为优选,侧冲孔冲头的前端设有冲孔倒角,后端设有翻边倒角,侧冲孔冲头的端部设有容屑腔,其中,冲孔倒角和翻边倒角均为115°-135°。 Preferably, the front end of the side punching punch is provided with a punching chamfer, the rear end is provided with a flanging chamfer, and the end of the side punching punch is provided with a chip chamber, wherein the punching chamfer and the flanging chamfer The angles are all 115°-135°.
作为优选,上模主体下端还通过弹簧连接上压料镶块,下模主体上端设有下压料镶块,且下压料镶块上设有顶出器,与上压料镶块位置相对应,顶出器的一侧面为斜面,上端面与工件相匹配,下压料镶块一侧设有下凹模镶块,上压料镶块一侧匹配连接翻边镶块。 As a preference, the lower end of the main body of the upper die is also connected to the upper pressing insert through a spring, the upper end of the lower die main body is provided with a lower pressing insert, and the lower pressing insert is provided with an ejector, which is in the same position as the upper pressing insert. Correspondingly, one side of the ejector is a bevel, and the upper end surface matches the workpiece. One side of the lower pressing insert is provided with a lower die insert, and one side of the upper pressing insert is matched with and connected to the flanging insert.
作为优选,导向机构包括安装座、导套、导柱,安装座分别安装在上模主体和下模主体上,安装座上设有导柱,导套设置在导柱外侧,上模主体和下模主体之间通过导柱、导套结合。 As preferably, the guide mechanism includes a mounting seat, a guide sleeve, and a guide post, and the mounting seat is respectively installed on the main body of the upper die and the main body of the lower die. The main bodies of the mold are combined by guide pillars and guide sleeves.
本实用新型的有益效果在于: The beneficial effects of the utility model are:
(1)本实用新型结构原理简单、安装调试方便、成本低,采用导向机构,提高工作效率的同时能够保证产品的冲孔精度。 (1) The utility model has the advantages of simple structure and principle, convenient installation and debugging, and low cost. The guide mechanism is adopted to improve the working efficiency and ensure the punching accuracy of the product.
(2)本实用新型采用的侧冲孔冲头,能够实现侧冲孔工序与侧翻孔工序的合并,侧冲孔冲头上设有容屑腔,能够防止碎屑对损坏工件,从而节省了模具开发费用和生产成本。 (2) The side punching punch used in the utility model can realize the combination of the side punching process and the side turning hole process. The side punching punch is provided with a chip chamber, which can prevent debris from damaging the workpiece, thereby saving Reduced mold development costs and production costs.
附图说明: Description of drawings:
图1为本实用新型的整体结构图; Fig. 1 is the overall structural diagram of the utility model;
图2为本实用新型的侧冲孔冲头结构图。 Fig. 2 is a structural diagram of a side punching punch of the present invention.
具体实施方式: detailed description:
为使本实用新型的发明目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的实施方式作进一步地详细描述。 In order to make the purpose, technical solution and advantages of the utility model clearer, the implementation of the utility model will be further described in detail below in conjunction with the accompanying drawings.
如图1、图2所示,一种应用于汽车车身零部件翻边侧冲孔工艺中的模具,主要包括上模主体1、下模主体2、侧冲斜锲装置3、侧冲孔冲头4,所述上模主体1和所述下模主体2为相互匹配的“L”形结构,且通过导向机构5连接,所述上模主体1与所述下模主体2之间设有所述侧冲斜锲装置3,所述侧冲斜锲装置3包括侧冲斜锲31、斜锲驱动装置32、斜锲固定装置33,所述侧冲斜锲31上端通过所述斜锲固定装置33与所述上模主体1连接,下端连接所述斜锲驱动装置32,所述侧冲斜锲装置3一侧设置上凸模镶块6,所述上凸模镶块6上设有柱状侧冲孔冲头4,所述侧冲孔冲头4一侧设有下凹模镶块7,所述下凹模镶块7上设有与冲头相匹配的凹槽,所述侧冲孔冲头4还连接侧翻边镶块8。 As shown in Figure 1 and Figure 2, a mold used in the flanging and side punching process of automobile body parts mainly includes an upper mold body 1, a lower mold body 2, a side punching wedge device 3, a side punching punch Head 4, the upper mold main body 1 and the lower mold main body 2 are "L" shaped structures that match each other, and are connected by a guide mechanism 5, and the upper mold main body 1 and the lower mold main body 2 are provided with The side punching wedge device 3, the side punching wedge device 3 includes a side punching wedge 31, a wedge driving device 32, and a wedge fixing device 33, and the upper end of the side punching wedge 31 is fixed by the wedge The device 33 is connected to the main body 1 of the upper die, and the lower end is connected to the drive device 32 of the wedge, and an upper punch insert 6 is arranged on one side of the side punch wedge device 3, and the upper punch insert 6 is provided with A columnar side punch 4, one side of the side punch 4 is provided with a lower die insert 7, and the lower die insert 7 is provided with a groove matching the punch, and the side The punch 4 is also connected to the side flange insert 8 .
本实施例中,所述侧冲孔冲头4的前端设有冲孔倒角41,后端设有翻边倒角42,所述侧冲孔冲头4的端部设有容屑腔43,其中,冲孔倒角41和翻边倒角42均为115°-135°,侧冲孔冲头4的前端与下凹模镶块7接触,开始对工件进行冲孔,冲完孔后,侧冲斜锲31继续移动,直到侧冲孔冲头4的后端与下凹模镶块7接触,此时开始利用冲头的翻边倒角42对已经冲好的孔进行翻边,实现了冲孔翻边工序一起完成,本实用新型采用的侧冲孔冲头,能够实现侧冲孔工序与侧翻孔工序的合并,侧冲孔冲头上设有容屑腔,能够防止碎屑对损坏工件,从而节省了模具开发费用和生产成本。 In this embodiment, the front end of the side punch 4 is provided with a punching chamfer 41 , the rear end is provided with a flanging chamfer 42 , and the end of the side punch 4 is provided with a chip chamber 43 , wherein, punching chamfering 41 and flanging chamfering 42 are 115°-135°, the front end of side punching punch 4 is in contact with lower die insert 7, and the workpiece is started to be punched. , the side punching wedge 31 continues to move until the rear end of the side punching punch 4 is in contact with the lower die insert 7. At this time, the flanging and chamfering 42 of the punching head is used to flanging the punched hole. The punching and flanging process can be completed together. The side punching punch adopted by the utility model can realize the combination of the side punching process and the side turning process. Chips can damage workpieces, thereby saving mold development costs and production costs.
本实施例中,上模主体1下端还通过弹簧连接上压料镶块9,所述下模主体2上端设有下压料镶块10,且所述下压料镶块10上设有顶出器11,与上压料镶块9位置相对应,所述顶出器11的一侧面为斜面,上端面与工件相匹配,所述下压料镶块10一侧设有下凹模镶块7,所述上压料镶块9一侧匹配连接翻边镶块12。翻边镶块12由于弹簧的力的作用,实现工件的向下翻边,侧冲孔冲头4藏于侧翻边镶块8内部,翻边完成以后,由于侧翻边镶块8受顶出器11给的反作用力,侧冲孔冲4固定在侧冲斜锲31上,所以侧冲孔冲头4继续也向前运动,此时侧冲孔冲头4就从侧翻边镶块8内部伸出,在产品上冲孔。 In this embodiment, the lower end of the upper die main body 1 is also connected to the upper pressing insert 9 through a spring, the upper end of the lower die main body 2 is provided with a lower pressing insert 10, and the lower pressing insert 10 is provided with a top The ejector 11 corresponds to the position of the upper pressing insert 9, one side of the ejector 11 is a slope, and the upper end surface matches the workpiece, and the lower pressing insert 10 is provided with a lower die insert Block 7, one side of the upper pressing material insert 9 is mated and connected to the flange insert 12. The flanging insert 12 realizes the downward flanging of the workpiece due to the force of the spring, and the side punching punch 4 is hidden inside the side flanging insert 8. After the flanging is completed, because the side flanging insert 8 is supported The reaction force given by the ejector 11, the side punching punch 4 is fixed on the side punching wedge 31, so the side punching punch 4 continues to move forward. 8 protruding inside, punching holes on the product.
为了提高冲孔精度,还包括导向机构5,所述导向机构5包括安装座51、导套52、导柱53,所述安装座51分别安装在上模主体1和下模主体2上,安装座51上设有导柱53,导套52设置在导柱53外侧,所述上模主体1和所述下模主体2之间通过导柱53、导套52结合。 In order to improve the punching accuracy, it also includes a guide mechanism 5, the guide mechanism 5 includes a mounting seat 51, a guide sleeve 52, and a guide post 53, and the mounting seat 51 is installed on the upper die main body 1 and the lower die main body 2 respectively. A guide post 53 is provided on the seat 51 , and a guide sleeve 52 is arranged outside the guide post 53 , and the upper mold main body 1 and the lower mold main body 2 are combined through the guide post 53 and the guide sleeve 52 .
本实用新型结构原理简单、安装调试方便、成本低,采用导向机构,提高工作效率的同时能够保证产品的冲孔精度。 The utility model has the advantages of simple structure and principle, convenient installation and debugging, and low cost. The utility model adopts a guiding mechanism to improve the working efficiency and ensure the punching precision of the product.
上述实施例只是本实用新型的较佳实施例,并不是对本实用新型技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本实用新型专利的权利保护范围内。 The above-described embodiments are only preferred embodiments of the present utility model, and are not limitations to the technical solutions of the present utility model. As long as the technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, all should be regarded as falling into the scope of this invention. within the protection scope of utility model patents.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521018702.9U CN205236777U (en) | 2015-12-11 | 2015-12-11 | Die used for automobile body part flanging side punching process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521018702.9U CN205236777U (en) | 2015-12-11 | 2015-12-11 | Die used for automobile body part flanging side punching process |
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| Publication Number | Publication Date |
|---|---|
| CN205236777U true CN205236777U (en) | 2016-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521018702.9U Expired - Fee Related CN205236777U (en) | 2015-12-11 | 2015-12-11 | Die used for automobile body part flanging side punching process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673387A (en) * | 2023-05-06 | 2023-09-01 | 无锡曙光精密工业有限公司 | Processing mold for the left rear mounting plate of the left front seat of the car |
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2015
- 2015-12-11 CN CN201521018702.9U patent/CN205236777U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673387A (en) * | 2023-05-06 | 2023-09-01 | 无锡曙光精密工业有限公司 | Processing mold for the left rear mounting plate of the left front seat of the car |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160518 Termination date: 20181211 |