CN205235668U - Dedusting device - Google Patents
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- CN205235668U CN205235668U CN201520990285.8U CN201520990285U CN205235668U CN 205235668 U CN205235668 U CN 205235668U CN 201520990285 U CN201520990285 U CN 201520990285U CN 205235668 U CN205235668 U CN 205235668U
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Abstract
Description
技术领域 technical field
本实用新型涉及烟尘处理技术领域,更具体地说,涉及一种除尘设备。 The utility model relates to the technical field of smoke and dust treatment, in particular to a dust removal device.
背景技术 Background technique
冶金、化工、机械制造以及矿业等行业的作业过程中,常常产生大量的粉尘,污染环境并危害人们的身体健康。另外,随时人们环境保护意识的加强,环境改善越来越得到人们的重视。除尘设备的功能就是将主机或者其他装置产生的废气、粉尘收集处理,并排出符合环保要求的气体。 During the operation of metallurgy, chemical industry, machinery manufacturing and mining industries, a large amount of dust is often generated, polluting the environment and endangering people's health. In addition, people's awareness of environmental protection is strengthened at any time, and people pay more and more attention to environmental improvement. The function of the dust removal equipment is to collect and process the waste gas and dust generated by the main engine or other devices, and discharge the gas that meets the requirements of environmental protection.
现有技术中各除尘系统大部分都是采用一级脉冲布袋除尘器作为含尘气体的净化设备,由于吸入的含尘气体的粉尘浓度较高、有的粉尘颗粒较大、形状尖利、磨琢性强,有的还夹杂着带火花的颗粒物,上述粉尘直接进入布袋除尘器过滤室,直接冲刷、磨损或烧灼布袋,使布袋表面,尤其是布袋下半部分表面很快就被磨穿或烧穿,大大缩短了布袋的使用寿命,增加了更换布袋的频率和维护的工作量,同时也大大增加了用户的运行成本。 Most of the dust removal systems in the prior art use the first-stage pulse bag filter as the purification equipment for the dust-containing gas. Due to the high dust concentration of the dust-containing gas inhaled, some dust particles are large, sharp in shape, and grinded. Strong, some are also mixed with particles with sparks, the above-mentioned dust directly enters the filter chamber of the bag filter, directly washes, wears or burns the bag, so that the surface of the bag, especially the surface of the lower part of the bag, is quickly worn through or burnt. Wear, greatly shorten the service life of the bag, increase the frequency of replacing the bag and the workload of maintenance, and also greatly increase the operating cost of the user.
关于如何改进除尘设备的除尘效果,现有技术中已有相关专利公开,例如中国专利申请号:2011203269806,申请日:2011年9月2日,发明创造名称为:用于中频炉的除尘设备,该申请案公开了一种用于中频炉的除尘设备,该除尘设备包括风机、电机、除尘器本体、集烟罩以及管道;该集烟罩设置有集烟口及排出口,该集烟口覆盖该中频炉竖直状态及翻转状态时的区域,用于将中频炉处产生的含灰尘的烟气捕集;该管道的一端与集烟罩的排出口相连,且该管道的另一端与风机的进风口相通,并排到除尘器本体;该除尘器本体包括过滤布袋和花板,该过滤布袋用于将烟气中的灰尘过滤,该花板用于过滤后的烟气排出。该除尘设备具有高效节能、占地空间小的优点,但该申请案并未对中频炉处产生的烟气进行预处理,烟尘直接进入到除尘器本体内部,并与过滤布袋接触,容易导致布袋的磨损或烧灼,采集含有液滴的烟尘时,容易出现布袋的受潮糊袋现象。 Regarding how to improve the dust removal effect of dust removal equipment, relevant patents have been published in the prior art, such as Chinese patent application number: 2011203269806, application date: September 2, 2011, and the name of the invention is: dust removal equipment for intermediate frequency furnaces, This application discloses a dust removal device for an intermediate frequency furnace. The dust removal device includes a fan, a motor, a dust collector body, a smoke collection hood, and a pipeline; the smoke collection hood is provided with a smoke collection port and a discharge port, and the smoke collection port Covering the area of the intermediate frequency furnace in the vertical state and the overturned state, it is used to capture the dust-containing flue gas generated at the intermediate frequency furnace; one end of the pipe is connected to the exhaust port of the smoke collection hood, and the other end of the pipe is connected to the The air inlet of the fan is connected and discharged to the dust collector body; the dust collector body includes a filter bag and a flower plate, the filter bag is used to filter the dust in the flue gas, and the flower plate is used to discharge the filtered flue gas. The dust removal equipment has the advantages of high efficiency, energy saving, and small footprint. However, the application does not pretreat the flue gas generated at the intermediate frequency furnace. The flue dust directly enters the interior of the dust collector body and contacts the filter bag, which may easily cause the filter bag to be damaged. Wear or burn, when collecting smoke and dust containing liquid droplets, it is easy to appear the phenomenon of wet bag sticking bag.
实用新型内容 Utility model content
1.实用新型要解决的技术问题1. The technical problems to be solved by the utility model
本实用新型的目的在于克服现有技术中除尘布袋容易磨损或烧灼,且除尘效率低的不足,提供了一种除尘设备,通过本实用新型的技术方案,可以有效提高布袋的使用寿命,提高除尘效率。 The purpose of the utility model is to overcome the disadvantages of the prior art that the dust-removing bag is easy to wear or burn, and the dust-removing efficiency is low, and provides a kind of dust-removing equipment. Through the technical scheme of the utility model, the service life of the bag can be effectively improved, and the dust-removing efficiency can be improved. efficiency.
2.技术方案2. Technical solution
为达到上述目的,本实用新型提供的技术方案为: In order to achieve the above object, the technical solution provided by the utility model is:
本实用新型的一种除尘设备,包括吸尘罩、管道、火星捕捉器、除尘器本体和引风机,所述吸尘罩设置在熔炼炉上方,吸尘罩上连接有管道,该管道的另一端接入火星捕捉器,所述火星捕捉器的下部为圆锥体结构并通过支架固定在地面上,火星捕捉器上部分别设置有管道入口和管道出口,所述管道从管道出口接出后与除尘器本体相连通,所述的除尘器本体内包含相互分隔的五个空间,相邻的空间上部通过钢板隔离,相邻的空间底部保持连通状态,每个空间内均设置有过滤区域和行喷区域,过滤区域设置有过滤布袋,行喷区域设置在过滤区域上方且设置有行喷装置,管道从除尘器本体接出后与引风机相连通。 A dust removal device of the present utility model comprises a dust collection hood, a pipeline, a spark catcher, a dust collector body and an induced draft fan. One end is connected to the spark catcher, the lower part of the spark catcher is a cone structure and fixed on the ground through a bracket, the upper part of the spark catcher is respectively provided with a pipe inlet and a pipe outlet, and the pipe is connected with the dust removal after the pipe is connected from the pipe outlet. The body of the dust collector is connected, and the body of the dust collector contains five spaces separated from each other. The upper part of the adjacent space is separated by a steel plate, and the bottom of the adjacent space is kept connected. Each space is equipped with a filter area and row spray Area, the filter area is equipped with a filter bag, the line spray area is set above the filter area and equipped with a line spray device, and the pipe is connected to the induced draft fan after being connected to the dust collector body.
作为本实用新型更进一步的改进,所述的火星捕捉器内部设置有不锈钢网。 As a further improvement of the utility model, a stainless steel mesh is arranged inside the spark catcher.
作为本实用新型更进一步的改进,所述的火星捕捉器内安装有旋风分离器。 As a further improvement of the utility model, a cyclone separator is installed in the spark catcher.
作为本实用新型更进一步的改进,所述的火星捕捉器底部设置有排灰阀。 As a further improvement of the utility model, the bottom of the spark catcher is provided with an ash discharge valve.
作为本实用新型更进一步的改进,所述的过滤布袋为氟美斯滤袋。 As a further improvement of the utility model, the filter cloth bag is a Flumes filter bag.
3.有益效果3. Beneficial effect
采用本实用新型提供的技术方案,与现有技术相比,具有如下有益效果: Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
(1)本实用新型的一种除尘设备,火星捕捉器的下部为圆锥体结构,且在火星捕捉器内部分别设置有不锈钢网和旋风分离器,从吸尘罩吸入的带有高温明火的较大灰尘颗粒首先高速转向不锈钢网,再通过旋风分离器,经过沉降过滤,颗粒较大的灰尘通过重力排泄,较轻的灰尘则进入除尘器本体继续除尘,避免有火星进入除尘器本体烧毁过滤布袋。 (1) In the dust removal equipment of the present utility model, the lower part of the spark catcher is a conical structure, and stainless steel mesh and cyclone separator are respectively arranged inside the spark catcher, and the relatively high-temperature open flame sucked in from the dust collection hood The large dust particles first turn to the stainless steel mesh at high speed, then pass through the cyclone separator, and are filtered by sedimentation. The larger dust particles are discharged by gravity, and the lighter dust enters the dust collector body to continue dust removal, so as to avoid sparks entering the dust collector body and burning the filter bag. .
(2)本实用新型的一种除尘设备,除尘器本体内包含相互分隔的五个空间,相邻的空间上部通过钢板隔离,相邻的空间底部保持连通状态,每个空间内均设置有过滤布袋和行喷装置,行喷装置会定时吹扫过滤布袋上吸收的烟尘;五个空间上部相互隔离,底部相互连通,进入除尘器本体的烟尘分别经过五个空间的持续除尘后再排出,多个隔离空间的设置不仅能优化除尘效果,防止粉尘在过滤布袋上积聚过多,影响过滤效果,还能避免灰尘被吹落时外溢到其他空间,有利于除尘器本体内的环境改善。 (2) In the dust removal equipment of the present utility model, the body of the dust collector contains five spaces separated from each other, the upper part of the adjacent spaces is separated by a steel plate, the bottom of the adjacent spaces is kept connected, and each space is equipped with a filter The bag and the row spraying device, the row spraying device will regularly purge and filter the dust absorbed on the bag; the upper part of the five spaces is isolated from each other, and the bottom is connected to each other. The setting of an isolated space can not only optimize the dust removal effect, prevent dust from accumulating too much on the filter bag and affect the filtration effect, but also prevent the dust from overflowing to other spaces when it is blown off, which is beneficial to the improvement of the environment in the dust collector body.
(3)本实用新型的一种除尘设备,除尘器本体内设置有多排过滤布袋和行喷装置,行喷装置向过滤布袋中吹扫的压缩空气均先经过干燥处理,防止长期使用中过滤布袋出现受潮糊袋现象,影响过滤效果,且本实用新型结构设计合理,原理简单,便于推广使用。 (3) In the dust removal equipment of this utility model, there are multiple rows of filter bags and row spray devices in the dust collector body, and the compressed air purged by the row spray devices into the filter bags is first dried to prevent long-term use. The cloth bag is damp and sticky, which affects the filtering effect, and the utility model has reasonable structure design, simple principle, and is convenient for popularization and use.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为图1中火星捕捉器结构示意图。 Fig. 2 is a schematic structural diagram of the Mars trap in Fig. 1 .
示意图中的标号说明:1、吸尘罩;2、管道;3、火星捕捉器;301、支架;302、管道出口;303、管道入口;304、不锈钢网;305、排灰阀;4、除尘器本体;401、过滤布袋;402、行喷装置;5、引风机。 Explanation of the labels in the schematic diagram: 1. Vacuum hood; 2. Pipeline; 3. Spark catcher; 301. Support; 302. Pipeline outlet; 303. Pipeline inlet; 304. Stainless steel mesh; 305. Ash discharge valve; 4. Dust removal Device body; 401, filter cloth bag; 402, line spray device; 5, induced draft fan.
具体实施方式 detailed description
为进一步了解本实用新型的内容,下面结合附图和实施例对本实用新型作详细描述。 In order to further understand the content of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图1和图2所示,本实施例的一种除尘设备,包括吸尘罩1、管道2、火星捕捉器3、除尘器本体4和引风机5,吸尘罩1上连接有管道2,该管道2的另一端接入火星捕捉器3,火星捕捉器3的下部为圆锥体结构并通过支架301固定在地面上,火星捕捉器3上部分别设置有管道入口303和管道出口302,管道2从管道入口303接入火星捕捉器3,并从管道出口302接出后又与除尘器本体4相连通,除尘器本体4内包含相互分隔的五个空间,相邻的空间上部通过钢板隔离,相邻的空间底部保持连通状态,每个空间内均设置有过滤区域和行喷区域,过滤区域设置有过滤布袋401,行喷区域设置在过滤区域上方且设置有行喷装置402,管道2从除尘器本体4接出后与引风机5相连通。 As shown in Fig. 1 and Fig. 2, a kind of dedusting equipment of the present embodiment comprises a dust collection hood 1, a pipeline 2, a spark catcher 3, a dust collector body 4 and an induced draft fan 5, and the dust collection hood 1 is connected with a pipeline 2 , the other end of the pipe 2 is connected to the spark catcher 3, the lower part of the spark catcher 3 is a cone structure and fixed on the ground by a bracket 301, the upper part of the spark catcher 3 is respectively provided with a pipe inlet 303 and a pipe outlet 302, and the pipe 2 Connect the spark arrester 3 from the pipeline inlet 303, and connect it to the dust collector body 4 after connecting it from the pipeline outlet 302. The dust collector body 4 contains five spaces separated from each other, and the upper part of the adjacent space is separated by a steel plate , the bottom of the adjacent space remains connected, each space is provided with a filter area and a line spray area, the filter area is provided with a filter cloth bag 401, the line spray area is set above the filter area and is provided with a line spray device 402, the pipeline 2 Connected from the dust collector body 4, it is connected with the induced draft fan 5.
需要注意的是,本实施例的的一种除尘设备,吸尘罩1设置在熔炼炉上方用于吸收熔炼过程中产生的烟气粉尘等,但工人在熔炼炉的捞渣口处捞渣时也会产生大量粉尘,影响车间环境,本发明的技术人员为了优化除尘效果,在吸尘罩1的侧面还设置有捞渣罩,该捞渣罩的位置刚好罩在捞渣口上方,且捞渣罩内部与吸尘罩1相连通,捞渣罩吸收的粉尘和吸尘罩1吸收的粉尘通过管道2进入火星捕捉器3中,根据车间生产需要,同一条管道2上可以连接有多个吸尘罩1,即可以通过一套除尘设备完成多个出尘点的吸尘工作,降低生产成本;每个吸尘罩1上还设置有用于将吸尘罩1和管道2的连接处开合或关闭的阀门,当有的熔炼炉不在生产中时,可以将其上方的吸尘罩1关闭,有利于提高整套除尘设备的工作效率,具体在本实施例中设置有两个吸尘罩1。 It should be noted that, in the dust removal equipment of this embodiment, the dust suction hood 1 is set above the smelting furnace to absorb the flue gas and dust generated during the smelting process, but when the workers scoop out the slag at the A large amount of dust will also be produced, which affects the workshop environment. In order to optimize the dust removal effect, the technicians of the present invention are also provided with a slag removal cover on the side of the dust suction cover 1. The position of the slag removal cover is just above the slag removal port, and The inside of the slag cover is connected with the dust collection cover 1, and the dust absorbed by the slag extraction cover and the dust collection cover 1 enters the Mars trap 3 through the pipe 2. According to the production needs of the workshop, the same pipe 2 can be connected to multiple The dust collection hood 1 can complete the dust suction work of multiple dust outlet points through a set of dust removal equipment, so as to reduce the production cost; Closed or closed valves, when some smelting furnaces are not in production, the dust collection hood 1 above it can be closed, which is conducive to improving the working efficiency of the whole set of dust removal equipment, specifically, two dust collection hoods are provided in this embodiment 1.
火星捕捉器3内部设置有不锈钢网304和旋风分离器,旋风分离器设置在不锈钢网304下方,引风机5将整个除尘设备内部抽成负压状态,使得从吸尘罩1吸入的带有高温明火的较大灰尘颗粒首先高速转向不锈钢网304,进行初步过滤,再通过旋风分离器,经过沉降过滤,颗粒较大的灰尘通过重力排泄,进入火星捕捉器3的下部圆锥体结构中,该圆锥体结构的设计更有利于灰尘的下落过滤,火星捕捉器3底部还设置有排灰阀305,该排灰阀305由电机驱动可以将火星捕捉器3底部沉积的灰尘排出。 A stainless steel mesh 304 and a cyclone separator are arranged inside the Mars catcher 3, and the cyclone separator is arranged under the stainless steel mesh 304. The larger dust particles from the open flame first turn to the stainless steel mesh 304 at high speed for preliminary filtration, and then pass through the cyclone separator, and after sedimentation and filtration, the dust with larger particles is excreted by gravity and enters the lower cone structure of the Mars catcher 3. The design of body structure is more conducive to the falling and filtering of dust, and the bottom of the spark catcher 3 is also provided with an ash discharge valve 305, which is driven by a motor and can discharge the dust deposited at the bottom of the spark catcher 3.
经火星捕捉器3初步过滤后的烟尘继续进入除尘器本体4中,除尘器本体4内包含相互分隔的五个空间,相邻的空间之间通过钢板隔离,但该钢板并未将相邻的两个空间完全隔离,相邻的空间底部仍保持连通状态,每个空间内均设置有过滤布袋401和行喷装置402,过滤布袋401为氟美斯滤袋,氟美斯滤袋具有耐高温、耐腐蚀、耐酸碱、耐折耐磨的优越性能,且氟美斯滤袋具有很高的表面积系数,增大了捕尘机率,使粉尘大多数被集中到滤袋表面,较难渗透到滤袋内部堵塞空隙,从而降低运行阻力、提高了过滤效率,过滤布袋401的个数可以根据实际需要进行设置;行喷装置402包括行喷管和喷头,喷管和喷头的数量也可以根据实际需要进行设置,本实施例中每个空间内设置有五根行喷管,分别对准其下方的过滤布袋401,行喷管的一端依次与空气压缩机和干燥机相连,通过PLC进行设定,行喷装置402可以定时对过滤布袋401进行吹扫,吹扫空气进入过滤布袋401内,使得过滤布袋401膨胀,从而将过滤布袋401外侧表面吸附的灰尘抖落,其中行喷装置402向过滤布袋401中吹扫的空气首先经过空气压缩机进行压缩,再经过干燥机进行干燥处理,防止长期使用中过滤布袋401出现受潮糊袋现象,影响过滤效果;除尘器本体4的底部还设置有螺旋输送机,可以定时将吹扫落下的灰尘排出;本发明的技术人员通过设计多个相互分隔的空间持续除尘,不仅能优化除尘效果,防止粉尘在过滤布袋401上积聚过多,影响过滤效果,还能避免灰尘被吹落时外溢到其他空间,有利于改善除尘器本体4内的烟尘环境;经过除尘器本体4过滤后的干净气体通过管道2排放到空气中。 The smoke and dust preliminarily filtered by the spark catcher 3 continue to enter the dust collector body 4, which contains five spaces separated from each other, and the adjacent spaces are separated by steel plates, but the steel plates do not separate the adjacent spaces. The two spaces are completely isolated, and the bottom of the adjacent space is still connected. Each space is equipped with a filter bag 401 and a row spray device 402. The filter bag 401 is a Flumes filter bag, and the Flumes filter bag has high temperature resistance. , Corrosion resistance, acid and alkali resistance, folding and wear resistance, and the Flumes filter bag has a high surface area coefficient, which increases the chance of dust collection, so that most of the dust is concentrated on the surface of the filter bag, making it difficult to penetrate To block the gap inside the filter bag, thereby reducing running resistance and improving filtration efficiency, the number of filter bags 401 can be set according to actual needs; row spraying device 402 includes row nozzles and nozzles, and the number of nozzles and nozzles can also be adjusted according to It needs to be set up actually. In this embodiment, five row nozzles are arranged in each space, which are respectively aimed at the filter bags 401 below them. One end of the row nozzles is connected with the air compressor and the dryer in turn, and the setting is carried out through PLC. The spraying device 402 can regularly purge the filter cloth bag 401, and the blowing air enters the filter cloth bag 401 to expand the filter cloth bag 401, thereby shaking off the dust adsorbed on the outer surface of the filter cloth bag 401, wherein the row spraying device 402 The air purged in the filter bag 401 is first compressed by an air compressor, and then dried by a dryer to prevent the filter bag 401 from being wet and sticky during long-term use, which will affect the filtering effect; the bottom of the dust collector body 4 is also provided with a The screw conveyor can regularly discharge the dust that has fallen from the purge; the technicians of the present invention design multiple spaces separated from each other for continuous dust removal, which not only optimizes the dust removal effect, but also prevents dust from accumulating too much on the filter bag 401, which affects the filtering effect , can also prevent the dust from overflowing to other spaces when it is blown off, which is conducive to improving the smoke and dust environment in the dust collector body 4; the clean gas filtered by the dust collector body 4 is discharged into the air through the pipe 2.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。 The above schematically describes the utility model and its implementation, which is not restrictive, and what is shown in the accompanying drawings is only one implementation of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, and without departing from the purpose of the invention of the utility model, without creatively designing a structural mode and an embodiment similar to the technical solution, it shall belong to the utility model. protected range.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001067A (en) * | 2016-06-30 | 2016-10-12 | 熊汉夫 | Front door type two-way trash feed mechanical device and trash processing method thereof |
| CN108579232A (en) * | 2018-06-05 | 2018-09-28 | 芜湖致远机电设备科技有限公司 | Vehicle body soldering production line dust-extraction unit |
| CN110332812A (en) * | 2019-05-29 | 2019-10-15 | 凯米特新材料科技有限公司 | A kind of cleaning highly effective aluminium-melting kiln gas dust-extraction unit |
| CN111068449A (en) * | 2020-01-17 | 2020-04-28 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | A deep dust removal system coupled with multi-tube cyclone dust removal and bag dust removal |
-
2015
- 2015-12-03 CN CN201520990285.8U patent/CN205235668U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001067A (en) * | 2016-06-30 | 2016-10-12 | 熊汉夫 | Front door type two-way trash feed mechanical device and trash processing method thereof |
| CN108579232A (en) * | 2018-06-05 | 2018-09-28 | 芜湖致远机电设备科技有限公司 | Vehicle body soldering production line dust-extraction unit |
| CN110332812A (en) * | 2019-05-29 | 2019-10-15 | 凯米特新材料科技有限公司 | A kind of cleaning highly effective aluminium-melting kiln gas dust-extraction unit |
| CN111068449A (en) * | 2020-01-17 | 2020-04-28 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | A deep dust removal system coupled with multi-tube cyclone dust removal and bag dust removal |
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