CN205231917U - PMSM starting drive of damping low noise - Google Patents
PMSM starting drive of damping low noise Download PDFInfo
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Abstract
本实用新型属于家用电器技术领域,一种减振低噪的永磁同步电机启动装置,包括叶轮、减振橡胶、联轴器和卡片;所述叶轮上部设置有第一安装槽,所述减振橡胶上设置有第二安装槽,所述减振橡胶的嵌装在所述第一安装槽内,所述的联轴器设置在所述第二安装槽内,所述的卡片安装在所述第一安装槽的开口端。有益效果:减振橡胶采用整体结构,体积较大,耐冲击能力强,并且可以有效吸收、减小启动时的碰撞声音及振动;寿命长,噪音、振动小,装配简单、紧密,不易松脱;可防止长期运行后减振橡胶与叶轮内壁脱离,防止启动腔内油脂泄露。
The utility model belongs to the technical field of household appliances, and relates to a starting device for a permanent magnet synchronous motor with vibration reduction and low noise, which comprises an impeller, a vibration reduction rubber, a shaft coupling and a card; The vibration rubber is provided with a second installation groove, the vibration-damping rubber is embedded in the first installation groove, the coupling is arranged in the second installation groove, and the card is installed in the first installation groove. The open end of the first mounting slot. Beneficial effects: The shock-absorbing rubber adopts an integral structure, which is large in size and strong in impact resistance, and can effectively absorb and reduce the collision sound and vibration during startup; it has long service life, low noise and vibration, simple and compact assembly, and is not easy to loosen ;It can prevent the shock-absorbing rubber from detaching from the inner wall of the impeller after long-term operation, and prevent the grease leakage in the starting cavity.
Description
技术领域technical field
本实用新型属于家用电器技术领域,涉及一种永磁同步电机的启动装置,尤其是一种用于家用电器排水泵的永磁同步电机启动装置。The utility model belongs to the technical field of household appliances, and relates to a starting device for a permanent magnet synchronous motor, in particular to a starting device for a permanent magnet synchronous motor used for a drainage pump of a household appliance.
背景技术Background technique
永磁同步电机因其结构简单,效率高,生产成本低等优点,在家用电器领域中有着广阔的应用前景,尤其广泛应用于洗衣机、洗碗机等家电排水泵领域。Due to its simple structure, high efficiency, and low production cost, the permanent magnet synchronous motor has broad application prospects in the field of household appliances, especially in the field of drainage pumps for household appliances such as washing machines and dishwashers.
现有的同步电机,为了解决排水泵启动时负荷大,容易烧毁电机的问题,需要增设启动装置,这种启动装置通常由启动筋和限位筋组成,通过碰撞实现永磁转子与工作构件间的动力传递。同时,为了减低启动装置碰撞时产生的噪声,通常都在启动筋两侧或限位筋两侧分别设有减振橡胶。For the existing synchronous motors, in order to solve the problem of heavy load and easy burning of the motor when the drainage pump is started, it is necessary to add a starting device. This starting device is usually composed of a starting rib and a limiting rib. power transmission. At the same time, in order to reduce the noise generated when the starting device collides, damping rubbers are usually provided on both sides of the starting rib or both sides of the limiting rib.
然而,在排水泵长期运行后,尤其电压波动、电机温度过高等原因导致电机启动性能下降时,可能需要启动腔内多次的碰撞才能实现电机的启动,从而在造成较大的振动及噪音的同时,对减振橡胶造成更大的冲击,影响到减振橡胶的寿命。因此减振橡胶的结构,对于电机启动时的振动、噪音及启动机构的寿命都有着重要的影响,故而在很多专利文献中都有提及。However, after the drainage pump has been in operation for a long time, especially when the starting performance of the motor is reduced due to voltage fluctuations and high motor temperature, it may require multiple collisions in the starting chamber to start the motor, thus causing greater vibration and noise. At the same time, it will cause greater impact on the damping rubber, which will affect the life of the damping rubber. Therefore, the structure of the damping rubber has an important impact on the vibration and noise when the motor is started, and the life of the starting mechanism, so it is mentioned in many patent documents.
授权公告号为CN2916195Y的实用新型专利采用在启动筋和限位筋的每个碰撞面上都固定减振橡胶的方案,这种结构能够确保碰撞发生在橡胶之间,噪音相对较小。但是为了保证启动时有足够的空行程角度,减振橡胶的厚度较小,耐冲击性能不足。同时零件比较多,装配较为复杂。The utility model patent with the authorized notification number CN2916195Y adopts the scheme of fixing vibration-absorbing rubber on each collision surface of the starting rib and the limiting rib. This structure can ensure that the collision occurs between the rubbers, and the noise is relatively small. However, in order to ensure a sufficient idle stroke angle when starting, the thickness of the damping rubber is small, and the impact resistance is insufficient. At the same time, there are many parts and the assembly is more complicated.
授权公告号为US20050023911A1的实用新型专利披露了另一种同步电机传动装置:启动筋与限位筋分处于不同的工作面,不存在轴向干涉,启动筋首先撞击减振橡胶的的下半部并带动其转动,使减振橡胶的上半部撞击到限位筋,从而实现电机的启动。这种结构能够在保证空行程角度的同时使用体积更大的减振橡胶,对降低电机的启动噪音有很大帮助,但它的缺陷在于:启动筋与限位筋对减振橡胶的作用力不在一条直线上,从而造成减振橡胶的扭曲,容易引起减振橡胶的失效,极大地影响了减振橡胶的寿命。The utility model patent with the authorized announcement number US20050023911A1 discloses another synchronous motor transmission device: the starting rib and the limiting rib are located on different working surfaces, there is no axial interference, and the starting rib first hits the lower half of the vibration-damping rubber And drive it to rotate, so that the upper half of the vibration-absorbing rubber hits the limit rib, thereby realizing the starting of the motor. This structure can use a larger volume of vibration-damping rubber while ensuring the idle stroke angle, which is of great help to reduce the starting noise of the motor, but its defect is: the force of the starting rib and the limiting rib on the vibration-damping rubber Not in a straight line, which will cause the distortion of the vibration-absorbing rubber, which will easily cause the failure of the vibration-damping rubber, which greatly affects the life of the vibration-damping rubber.
授权公告号为CN2931869Y的实用新型专利采用截面为圆柱形可转动的减振橡胶。这种方案可以保证足够的空转角度以及碰撞时橡胶合理的受力方向,但单个减振橡胶体积较小,强度有限。为保证橡胶的寿命通常需要选择较硬的材料,从而导致启动噪音偏大。The utility model patent whose authorized notification number is CN2931869Y adopts a cylindrical rotatable vibration-damping rubber in section. This solution can ensure a sufficient idling angle and a reasonable force direction of the rubber during a collision, but a single damping rubber is small in size and limited in strength. In order to ensure the life of the rubber, it is usually necessary to choose a harder material, resulting in a relatively loud start-up noise.
综上,在现有的材料及加工工艺条件及保证足够空行程角度的前提下,设计合理的受力结构,尽量增大减振橡胶的体积,是改善启动噪音的有效方案。To sum up, under the premise of existing materials and processing technology conditions and ensuring a sufficient idle stroke angle, designing a reasonable force-bearing structure and increasing the volume of the vibration-damping rubber as much as possible is an effective solution to improve the startup noise.
实用新型内容Utility model content
本实用新型的目的是克服现有技术存在的减振低噪永磁同步电机启动装置效果不佳的缺陷,提供一种减振低噪的永磁电机启动装置。The purpose of the utility model is to overcome the defect of the poor effect of the starter device of the vibration reduction and low noise permanent magnet synchronous motor in the prior art, and provide a starter device of the permanent magnet motor with vibration reduction and low noise.
本实用新型解决其技术问题所采用的技术方案是:一种减振低噪的永磁同步电机启动装置,包括叶轮、减振橡胶、联轴器和卡片;所述叶轮上部设置有第一安装槽,所述减振橡胶上设置有第二安装槽,所述减振橡胶嵌装在所述第一安装槽内,所述的联轴器设置在所述第二安装槽内,所述的卡片安装在所述第一安装槽的开口端。The technical solution adopted by the utility model to solve the technical problem is: a permanent magnet synchronous motor starting device with vibration reduction and low noise, including an impeller, a vibration reduction rubber, a shaft coupling and a card; the upper part of the impeller is provided with a first installation groove, the vibration-damping rubber is provided with a second installation groove, the vibration-damping rubber is embedded in the first installation groove, the coupling is arranged in the second installation groove, and the The card is installed at the opening end of the first installation groove.
作为优选,所述的第一安装槽底面设置有第一凹槽,所述的减振橡胶底面上设置有与所述第一凹槽相匹配的第一凸台。安装时将第一凸台插接在第一凹槽内,锁紧减振橡胶,避免碰撞时橡胶与叶轮的第一安装槽内壁脱离,同时电机轴或联轴器可以伸入到第二安装槽内,减少叶轮的振动。Preferably, the bottom surface of the first installation groove is provided with a first groove, and the bottom surface of the vibration-damping rubber is provided with a first boss matching the first groove. When installing, insert the first boss into the first groove, lock the vibration-damping rubber to prevent the rubber from detaching from the inner wall of the first installation groove of the impeller during collision, and at the same time, the motor shaft or coupling can extend into the second installation In the groove, the vibration of the impeller is reduced.
作为优选,所述的第一安装槽侧壁上设置有第二凹槽,所述的减振橡胶侧壁上设置有与所述第二凹槽相匹配的第二凸台。安装时将第二凸台插结在第二凹槽内,能够锁紧减振橡胶,防止启动时的冲击导致减振橡产生胶位移。Preferably, a second groove is provided on the side wall of the first installation groove, and a second boss matching the second groove is provided on the side wall of the vibration-damping rubber. Inserting the second boss into the second groove during installation can lock the vibration-damping rubber to prevent rubber displacement of the vibration-damping rubber caused by shock during startup.
作为优选,所述的减振橡胶上端边缘设置有延伸端,所述的延伸端位于所述叶轮和所述卡片下表面之间。延伸端能够起到密封作用,防止油脂泄露。Preferably, the upper edge of the damping rubber is provided with an extension end, and the extension end is located between the impeller and the lower surface of the card. The extension can act as a seal to prevent grease leakage.
作为优选,所述的第二安装槽内壁设置有环形凸起,当电机轴或联轴器伸入到第二安装槽内时,电机轴或联轴器与第二安装槽内壁的环形凸起存在少量过盈,起到稳定减振的作用。As a preference, the inner wall of the second installation groove is provided with an annular protrusion, and when the motor shaft or coupling is inserted into the second installation groove, the motor shaft or coupling and the annular protrusion on the inner wall of the second installation groove There is a small amount of interference, which plays a role in stabilizing and damping vibration.
进一步地,所述的联轴器一端开口,电机轴设置在所述联轴器内,所述联轴器与所述环形凸起过盈配合。联轴器与环形凸起之间存在少量过盈,能起到稳定减振的作用。Further, one end of the coupling is open, the motor shaft is arranged in the coupling, and the coupling is interference-fitted with the annular protrusion. There is a small amount of interference between the coupling and the annular protrusion, which can play a role in stabilizing and damping vibration.
作为上述安装方式的另一种方案,所述的联轴器两端开口,电机轴穿过所述联轴器伸入第二安装槽底部,所述的电机轴与所述环形凸起过盈配合。电机轴与环形凸起之间存在少量过盈,能够起到稳定减振的作用。As another solution of the above installation method, the two ends of the coupling are open, the motor shaft passes through the coupling and extends into the bottom of the second installation groove, and the motor shaft interferes with the annular protrusion Cooperate. There is a small amount of interference between the motor shaft and the annular protrusion, which can play a role of stabilizing and damping vibration.
作为优选,所述的第二安装槽底面设置有与电机轴同心的凸点,电机轴或所述联轴器与所述第二安装槽底面之间通过所述凸点点接触。电机运行过程中,电机轴有轴向很小的前后窜动,电机轴前窜时会碰到橡胶的凸点,起到一定的缓冲作用,同时因为凸点与电机轴或联轴器接触面积小,又位于旋转中心,摩擦阻力小,对启动不会有影响。Preferably, the bottom surface of the second installation groove is provided with a bump concentric with the motor shaft, and the motor shaft or the coupling is in point contact with the bottom surface of the second installation groove through the bump. During the operation of the motor, the motor shaft has a small axial movement back and forth. When the motor shaft moves forward, it will touch the bumps of the rubber, which play a certain buffering role. At the same time, because the contact area between the bumps and the motor shaft or coupling Small and located in the center of rotation, the frictional resistance is small and will not affect the start.
有益效果:减振橡胶采用整体结构,体积较大,耐冲击能力强,并且可以有效吸收、减小启动时的碰撞声音及振动;寿命长,噪音、振动小,装配简单、紧密,不易松脱;可防止长期运行后减振橡胶与叶轮内壁脱离,防止启动腔内油脂泄露。Beneficial effects: The shock-absorbing rubber adopts an integral structure, which is large in size and strong in impact resistance, and can effectively absorb and reduce the collision sound and vibration during startup; it has long service life, low noise and vibration, simple and compact assembly, and is not easy to loosen ; It can prevent the vibration-damping rubber from detaching from the inner wall of the impeller after long-term operation, and prevent the grease leakage in the starting cavity.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是启动装置爆炸结构示意图;Fig. 1 is a schematic diagram of the explosion structure of the starting device;
图2是叶轮正视图;Figure 2 is a front view of the impeller;
图3是图2A-A方向剖视图;Fig. 3 is a sectional view in the direction of Fig. 2A-A;
图4是减振橡胶立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the vibration-damping rubber;
图5是减振橡胶仰视图;Fig. 5 is a bottom view of the damping rubber;
图6是图5A-A方向剖视图。Fig. 6 is a sectional view along the direction of Fig. 5A-A.
图7是实施例1中启动装置安装完成后剖视图;Fig. 7 is a cross-sectional view after the installation of the starting device in Embodiment 1 is completed;
图8是图7中A处结构放大图;Figure 8 is an enlarged view of the structure at A in Figure 7;
图9是实施例2中启动装置安装完成后剖视图;Fig. 9 is a sectional view after the installation of the starting device in Embodiment 2 is completed;
图10是图9中A处结构放大图;Figure 10 is an enlarged view of the structure at A in Figure 9;
其中:1.叶轮,11.第一安装槽,12.第一凹槽,13.第二凹槽,2.减振橡胶,21.第一凸台,22.第二凸台,23.延伸端,24.第二安装槽,25.环形凸起,26.凸点,3.联轴器,4.卡片,5.电机轴。Among them: 1. impeller, 11. first installation groove, 12. first groove, 13. second groove, 2. damping rubber, 21. first boss, 22. second boss, 23. extension end, 24. the second mounting groove, 25. annular protrusion, 26. bump, 3. shaft coupling, 4. card, 5. motor shaft.
具体实施方式detailed description
实施例1Example 1
如图1~3所示,一种减振低噪的永磁同步电机启动装置,包括叶轮1、减振橡胶2、联轴器3和卡片4;所述叶轮1上部设置有第一安装槽11,所述减振橡胶2上设置有第二安装槽24,所述减振橡胶2嵌装在所述第一安装槽11内,所述的联轴器3设置在所述第二安装槽24内,所述的卡片4安装在所述第一安装槽11的开口端。所述第二安装槽24内壁设置有环形凸起25,所述第二安装槽24底面设置有与电机轴5同心的凸点26。As shown in Figures 1 to 3, a permanent magnet synchronous motor starting device with vibration reduction and low noise includes an impeller 1, a vibration damping rubber 2, a coupling 3 and a card 4; the upper part of the impeller 1 is provided with a first installation groove 11. The vibration-damping rubber 2 is provided with a second installation groove 24, the vibration-damping rubber 2 is embedded in the first installation groove 11, and the coupling 3 is arranged in the second installation groove 24 , the card 4 is installed at the opening end of the first installation slot 11 . The inner wall of the second installation groove 24 is provided with an annular protrusion 25 , and the bottom surface of the second installation groove 24 is provided with a convex point 26 concentric with the motor shaft 5 .
具体地,如图2~6所示,所述的第一安装槽11底面设置有第一凹槽12,所述的减振橡胶2底面上设置有与所述第一凹槽12相匹配的第一凸台21。所述的第一安装槽11侧壁上设置有第二凹槽13,所述的减振橡胶2侧壁上设置有与所述第二凹槽13相匹配的第二凸台22。所述的减振橡胶2上端边缘设置有延伸端23,所述的延伸端23位于所述叶轮1和所述卡片4下表面之间。Specifically, as shown in Figures 2 to 6, the bottom surface of the first installation groove 11 is provided with a first groove 12, and the bottom surface of the vibration-damping rubber 2 is provided with a groove that matches the first groove 12. The first boss 21. The side wall of the first installation groove 11 is provided with a second groove 13 , and the side wall of the vibration-damping rubber 2 is provided with a second boss 22 matching the second groove 13 . The upper edge of the damping rubber 2 is provided with an extension end 23 , and the extension end 23 is located between the impeller 1 and the lower surface of the card 4 .
如图7和8所示,其中联轴器3为两端开口的联轴器3,安装时,电机轴5穿过联轴器3伸入减振橡胶2的第二安装槽24底部,电机轴5端部与第二安装槽24底面的凸点26点接触,电机轴5与环形凸起25之间存在少量过盈。实际运行时候电机轴5会有轴向很小的前后窜动,电机轴5前窜的时候会碰到第二安装槽24底面的凸点26,凸点26起到一定的缓冲作用,同时因为凸点26接触面积小,又位于旋转中心,摩擦阻力小,对启动不会有影响,另外电机轴5与环形凸起25之间的少量过盈,也起到稳定减振的作用。As shown in Figures 7 and 8, wherein the shaft coupling 3 is a shaft coupling 3 with openings at both ends. During installation, the motor shaft 5 passes through the shaft coupling 3 and extends into the bottom of the second installation groove 24 of the vibration-damping rubber 2, and the motor The end of the shaft 5 is in point contact with the protrusion 26 on the bottom surface of the second mounting groove 24 , and there is a small amount of interference between the motor shaft 5 and the annular protrusion 25 . During actual operation, the motor shaft 5 will have a small axial movement back and forth. When the motor shaft 5 moves forward, it will touch the bump 26 on the bottom surface of the second installation groove 24. The bump 26 plays a certain buffering role. The bump 26 has a small contact area and is located at the center of rotation. The frictional resistance is small and will not affect the starting. In addition, a small amount of interference between the motor shaft 5 and the annular bump 25 also plays a role in stabilizing and reducing vibration.
实施例2Example 2
与实施例1不同在于:如图9和10所示,所述联轴器3一端开口,安装时,电机轴5安装在联轴器3内,联轴器3伸入减振橡胶2的第二安装槽24底部,联轴器3与第二安装槽24底面的凸点26点接触,联轴器3与环形凸起25之间存在少量过盈,起稳定减振作用。其他结构同实施例1。The difference from Embodiment 1 is that: as shown in Figures 9 and 10, one end of the coupling 3 is open, and when installed, the motor shaft 5 is installed in the coupling 3, and the coupling 3 extends into the first part of the vibration-damping rubber 2. At the bottom of the second installation groove 24, the shaft coupling 3 is in point contact with the convex point 26 on the bottom surface of the second installation groove 24, and there is a small amount of interference between the shaft coupling 3 and the annular protrusion 25, which plays a role of stabilizing and damping. Other structures are with embodiment 1.
应当理解,以上所描述的具体实施例仅用于解释本实用新型,并不用于限定本实用新型。由本实用新型的精神所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。It should be understood that the specific embodiments described above are only used to explain the present utility model, and are not intended to limit the present utility model. Obvious changes or changes derived from the spirit of the utility model are still within the protection scope of the utility model.
Claims (8)
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| CN201520890518.7U CN205231917U (en) | 2015-11-10 | 2015-11-10 | PMSM starting drive of damping low noise |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107465297A (en) * | 2016-06-02 | 2017-12-12 | 德昌电机(深圳)有限公司 | The electric equipment of drive component and the application drive component |
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2015
- 2015-11-10 CN CN201520890518.7U patent/CN205231917U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107465297A (en) * | 2016-06-02 | 2017-12-12 | 德昌电机(深圳)有限公司 | The electric equipment of drive component and the application drive component |
| CN107465297B (en) * | 2016-06-02 | 2020-09-01 | 德昌电机(深圳)有限公司 | Driving assembly and electric equipment applying same |
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