CN205227277U - Full -automatic boiler intelligence warning system - Google Patents

Full -automatic boiler intelligence warning system Download PDF

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CN205227277U
CN205227277U CN201520959977.6U CN201520959977U CN205227277U CN 205227277 U CN205227277 U CN 205227277U CN 201520959977 U CN201520959977 U CN 201520959977U CN 205227277 U CN205227277 U CN 205227277U
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alarm
wireless
boiler
hoc network
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李仕平
杨波
李茂东
陈志刚
黎华
林金梅
王恋
翟伟
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Guangzhou Special Equipment Testing And Research Institute Guangzhou Special Equipment Accident Investigation Technology Center Guangzhou Elevator Safety Operation Monitoring Center
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Guangzhou Special Pressure Equipment Inspection and Research Institute
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Abstract

本实用新型公开一种全自动锅炉智能报警提醒系统,设置在锅炉控制系统上,包括检测节点、路由节点、报警终端和服务器终端;检测节点通过电器接口与锅炉控制系统的报警单元连接,检测节点与路由节点连接,路由节点与报警终端连接,路由节点与服务器终端连接。检测节点通过电器接口接入,降低成本并保留锅炉设备原有的可靠性。路由节点可以接收多个检测节点的数据,并将数据进行转发至报警模块和/或服务器终端,扩大的无线自组网络传输距离,一个路由节点可以支持多个检测节点,降低硬件成本。报警终端随时接受检测节点或路由节点的数据,在锅炉设备发生报警时,将报警信息反馈给运行人员,无需人员随时守在锅炉房,释放劳动力。

The utility model discloses a fully automatic boiler intelligent alarm reminder system, which is set on the boiler control system and includes a detection node, a routing node, an alarm terminal and a server terminal; the detection node is connected with the alarm unit of the boiler control system through an electrical interface, and the detection node Connect with the routing node, the routing node is connected with the alarm terminal, and the routing node is connected with the server terminal. The detection node is connected through the electrical interface, which reduces the cost and retains the original reliability of the boiler equipment. The routing node can receive data from multiple detection nodes and forward the data to the alarm module and/or server terminal, expanding the transmission distance of the wireless ad hoc network. One routing node can support multiple detection nodes and reduce hardware costs. The alarm terminal accepts the data of the detection node or the routing node at any time, and when the boiler equipment alarms, it will feed back the alarm information to the operating personnel, without the need for personnel to guard the boiler room at any time to release the labor force.

Description

全自动锅炉智能报警提醒系统Fully automatic boiler intelligent alarm reminder system

技术领域 technical field

本实用新型涉及锅炉安全监控领域,更具体地,涉及一种全自动锅炉智能报警提醒系统。 The utility model relates to the field of boiler safety monitoring, in particular to an intelligent alarm and reminding system for a full-automatic boiler.

背景技术 Background technique

现行的《锅炉安全技术监察规程》对全自动锅炉的使用管理进行了规定,其中:B级及以下全自动锅炉可以不设跟班锅炉运行操作人员,但是应当建立定期巡回检查制度。现有的定期巡回检查制度的时间间隔约为2小时。 The current "Boiler Safety Technology Supervision Regulations" stipulates the use and management of fully automatic boilers. Among them: fully automatic boilers of Class B and below may not have follow-up boiler operators, but a regular inspection system should be established. The time interval of the existing regular patrol inspection system is about 2 hours.

若锅炉系统在无人值守的巡查间隔时间内发生运行故障并引发报警,锅炉操作人员则无法及时获知锅炉报警通知以及进行人工操作解除警报,从而导致锅炉系统能耗过高、设备受损、生产停滞等,若锅炉的自动保护装置也出现故障,则可能引发安全事故。 If the boiler system fails during the unattended inspection interval and triggers an alarm, the boiler operator will not be able to get the boiler alarm notification in time and perform manual operation to clear the alarm, resulting in excessive energy consumption of the boiler system, equipment damage, and production failure. stagnation, etc., if the automatic protection device of the boiler also fails, it may cause a safety accident.

目前的全自动锅炉在运行故障等情况下会发出声光形式的报警,但是声光形式的影响范围十分有限,若操作人员不在锅炉房则无法观察到光形式的报警,在距离锅炉房超出50米的范围后,声音形式的报警也将无法察觉到,为了获取到报警信息,锅炉操作人员要一直守在锅炉房附件,造成劳动力的浪费。 The current fully automatic boilers will send out sound and light alarms in the event of operating failures, etc., but the range of influence of the sound and light forms is very limited. If the operator is not in the boiler room, the light form of the alarm cannot be observed. After the range of 10 meters, the alarm in the form of sound will not be noticed. In order to obtain the alarm information, the boiler operator must always stay near the boiler room, resulting in a waste of labor.

现有的工业锅炉远程监测系统可以将锅炉的运行参数进行采集,并通过互联网远程传输到服务器,再经过数据处理后,将能耗等信息传输到现场的显示装置上,这种形式也可以获得锅炉的报警信息,但是这种系统必须依赖互联网进行信息传输,脱离互联网则无法进行。 The existing industrial boiler remote monitoring system can collect the operating parameters of the boiler and transmit them to the server remotely through the Internet. After data processing, the information such as energy consumption is transmitted to the display device on site. This form can also be obtained Boiler alarm information, but this system must rely on the Internet for information transmission, and it cannot be performed without the Internet.

此外,现有的锅炉运行过程中没有一个对锅炉操作人员操作能力的监测评价系统,因此不能对锅炉操作人员的操作导致的结果(是否出现报警及报警的次数)进行记录。 In addition, the existing boiler operation process does not have a monitoring and evaluation system for the boiler operator's operating ability, so the results (whether there is an alarm and the number of alarms) caused by the operation of the boiler operator cannot be recorded.

实用新型内容 Utility model content

本实用新型为克服上述现有技术所述的至少一种缺陷(不足),提供一种基于无线自组网络传输技术的全自动锅炉智能报警提醒系统。 In order to overcome at least one defect (deficiency) of the above-mentioned prior art, the utility model provides a fully automatic boiler intelligent alarm and reminder system based on wireless ad hoc network transmission technology.

为解决上述技术问题,本实用新型的技术方案如下: For solving the problems of the technologies described above, the technical scheme of the utility model is as follows:

一种全自动锅炉智能报警提醒系统,设置在锅炉控制系统上,包括检测节点、路由节点、报警终端和服务器终端;所述检测节点通过电器接口与锅炉控制系统的报警单元连接,检测节点通过无线自组网络与路由节点连接,路由节点通过无线自组网络与报警终端连接,路由节点与服务器终端连接。 A fully automatic boiler intelligent alarm reminder system is set on the boiler control system and includes a detection node, a routing node, an alarm terminal and a server terminal; the detection node is connected to the alarm unit of the boiler control system through an electrical interface, and the detection node is The ad hoc network is connected to the routing node, the routing node is connected to the alarm terminal through the wireless ad hoc network, and the routing node is connected to the server terminal.

检测节点通过电器接口接入到锅炉设备的报警模块中,不需要对锅炉的控制系统进行改造,降低成本并保留锅炉设备原有的可靠性。路由节点可以接收多个检测节点的数据,并将数据进行转发至报警模块和/或服务器终端,扩大的无线自组网络传输距离,一个路由节点可以支持多个检测节点,降低硬件成本。报警终端随时接受检测节点或路由节点通过无线自组网络传输的数据,在锅炉设备发生报警时,第一时间将报警信息反馈给运行人员,这允许锅炉运行人员无需随时守在锅炉房,释放劳动力。 The detection node is connected to the alarm module of the boiler equipment through the electrical interface, and there is no need to modify the control system of the boiler, which reduces the cost and retains the original reliability of the boiler equipment. The routing node can receive data from multiple detection nodes, and forward the data to the alarm module and/or server terminal, expanding the transmission distance of the wireless ad hoc network, and one routing node can support multiple detection nodes, reducing hardware costs. The alarm terminal accepts the data transmitted by the detection node or routing node through the wireless ad hoc network at any time, and when the boiler equipment alarms, it will feed back the alarm information to the operator at the first time, which allows the boiler operator to not need to stay in the boiler room at any time, freeing up the labor force .

优选的,所述检测节点包括第一微处理器、信号采集模块、电源模块和第一无线自组网络模块;电源模块向第一微处理器、信号采集模块和第一无线自组网络模块供电,信号采集模块的输入端与锅炉控制系统的报警单元连接,信号采集模块的输出端与第一微处理器的输入端连接,第一微处理器的输出端与第一无线自组网络模块连接。 Preferably, the detection node includes a first microprocessor, a signal acquisition module, a power supply module and a first wireless ad hoc network module; the power supply module supplies power to the first microprocessor, the signal acquisition module and the first wireless ad hoc network module , the input end of the signal acquisition module is connected with the alarm unit of the boiler control system, the output end of the signal acquisition module is connected with the input end of the first microprocessor, and the output end of the first microprocessor is connected with the first wireless ad hoc network module .

优选的,所述路由节点包括第二微处理器,以及与第二微处理器连接的第二无线自组网络模块和网络模块,路由节点通过第二无线自组网络模块与检测节点和报警终端连接,路由节点通过网络模块与服务器终端连接。 Preferably, the routing node includes a second microprocessor, and a second wireless ad hoc network module and a network module connected to the second microprocessor, and the routing node communicates with the detection node and the alarm terminal through the second wireless ad hoc network module Connection, the routing node is connected to the server terminal through the network module.

优选的,所述报警终端包括有第三微处理器、显示模块、警示模块、电源模块和第三无线自组网络模块,电源模块向第三微处理器、显示模块、警示模块和第三无线自组网络模块供电,显示模块、警示模块和第三无线自组网络模块均与第三微处理器连接,报警终端通过第三无线自组网络模块与路由节点连接。 Preferably, the alarm terminal includes a third microprocessor, a display module, a warning module, a power supply module and a third wireless ad hoc network module, and the power supply module supplies the third microprocessor, the display module, the warning module and the third wireless The ad hoc network module supplies power, the display module, the warning module and the third wireless ad hoc network module are all connected to the third microprocessor, and the alarm terminal is connected to the routing node through the third wireless ad hoc network module.

与现有技术相比,本实用新型技术方案的有益效果是:本全自动锅炉智能报警提醒系统的报警终端随时接受检测节点或路由节点通过无线自组网络传输的数据,在锅炉设备发生报警时,第一时间将报警信息反馈给运行人员,这允许锅炉运行人员无需随时守在锅炉房,释放劳动力。 Compared with the prior art, the beneficial effect of the technical solution of the utility model is that: the alarm terminal of the fully automatic boiler intelligent alarm reminder system accepts the data transmitted by the detection node or routing node through the wireless ad hoc network at any time, and when the boiler equipment alarms , The alarm information will be fed back to the operating personnel at the first time, which allows the boiler operating personnel to not need to stay in the boiler room at any time and release the labor force.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 detailed description

下面结合附图和实施例对本实用新型的技术方案做进一步的说明。 The technical scheme of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

一种全自动锅炉智能报警提醒系统,主要有检测节点、路由节点、报警终端和服务器终端组成。检测节点通过电器接口接入锅炉控制系统的报警单元,读取报警信息,并通过无线自组网络发送报警信息;路由节点接受检测节点的数据,并将数据通过无线自组网络和GPRS远程转发;报警终端由锅炉运行人员随身携带,及时接受检测节点的报警信息;服务器终端接收并汇总锅炉报警信息,形成历史数据并存储,便于以后的查看,同时为后期锅炉设备评估提供数据支持。 A fully automatic boiler intelligent alarm and reminder system mainly consists of a detection node, a routing node, an alarm terminal and a server terminal. The detection node is connected to the alarm unit of the boiler control system through the electrical interface, reads the alarm information, and sends the alarm information through the wireless ad hoc network; the routing node receives the data of the detection node, and transmits the data remotely through the wireless ad hoc network and GPRS; The alarm terminal is carried by the boiler operator to receive the alarm information of the detection node in time; the server terminal receives and summarizes the boiler alarm information, forms historical data and stores it, which is convenient for future viewing, and provides data support for later boiler equipment evaluation.

本系统结构如图1所示,其中检测节点通过电器接口接入到锅炉设备的报警模块中,不需要对锅炉的控制系统进行改造,降低成本并保留锅炉设备原有的可靠性。路由节点可以接收多个检测节点的数据,并将数据进行转发,扩大的无线自组网络传输距离,同时将报警信息进行筛选处理之后,通过GPRS传输到服务器终端,一个路由节点可以支持多个检测节点,降低硬件成本,对数据进行筛选降低冗余之后传输,降低传输成本。报警终端随时接受检测节点或路由节点通过无线自组网络传输的数据,在锅炉设备发生报警时,第一时间将报警信息反馈给运行人员,这允许锅炉运行人员无需随时守在锅炉房,释放劳动力。服务器终端汇总锅炉设备的运行状态,形成历史数据,为锅炉设备的评估与多台锅炉设备横向对比等提供有利的数据支持,相关人员可以通过网页和手持终端随时访问查看。 The structure of this system is shown in Figure 1, where the detection nodes are connected to the alarm module of the boiler equipment through the electrical interface, and there is no need to modify the boiler control system, which reduces costs and retains the original reliability of the boiler equipment. The routing node can receive data from multiple detection nodes and forward the data to expand the transmission distance of the wireless ad hoc network. At the same time, the alarm information is filtered and processed, and then transmitted to the server terminal through GPRS. One routing node can support multiple detections. Nodes, reduce hardware costs, filter data to reduce redundancy before transmission, and reduce transmission costs. The alarm terminal accepts the data transmitted by the detection node or routing node through the wireless ad hoc network at any time, and when the boiler equipment alarms, it will feed back the alarm information to the operator at the first time, which allows the boiler operator to not need to stay in the boiler room at any time, freeing up the labor force . The server terminal summarizes the operating status of the boiler equipment, forms historical data, and provides favorable data support for the evaluation of boiler equipment and the horizontal comparison of multiple boiler equipment. Relevant personnel can access and view at any time through the web page and handheld terminal.

检测节点主要由第一微处理器、信号采集模块、电源模块和无线自组网络通讯模块组成。目前现有的工业锅炉报警模块主要为声光报警系统,即通过灯光闪烁和铃声提醒锅炉运行人员,信号采集模块通过和报警系统并联,将报警系统的电平转换为第一微处理器模块可以识别的电信号,实现提取报警信号。第一微处理器间歇性的将锅炉的运行状态通过无线自组网络模块对外广播。 The detection node is mainly composed of a first microprocessor, a signal acquisition module, a power supply module and a wireless ad hoc network communication module. At present, the existing industrial boiler alarm module is mainly an audible and visual alarm system, which reminds boiler operators through light flashes and bells. The identified electrical signal realizes the extraction of the alarm signal. The first microprocessor intermittently broadcasts the operating state of the boiler to the outside through the wireless ad hoc network module.

路由节点主要由第二微处理器、无线自组网络模块和网络模块组成。路由节点的主要功能包括转发广播信号,延长无线自组网络信号的广播半径,同时将锅炉的报警信号通过网络发送到服务器终端进行保存,网络传输的方式包括Wi-Fi和GPRS。 The routing node is mainly composed of a second microprocessor, a wireless ad hoc network module and a network module. The main functions of the routing node include forwarding the broadcast signal, extending the broadcast radius of the wireless ad hoc network signal, and at the same time sending the alarm signal of the boiler to the server terminal through the network for storage. The network transmission methods include Wi-Fi and GPRS.

报警终端主要有低功耗的第三微处理器、显示模块、警示模块、电源模块和无线自组网络通讯模块组成。第三微处理器间歇性的唤醒,然后接受路由节点或检测节点的数据。当信号异常时,通过警示模块以震动和发声的形式发出提醒。 The alarm terminal mainly consists of a third microprocessor with low power consumption, a display module, a warning module, a power supply module and a wireless ad hoc network communication module. The third microprocessor wakes up intermittently, and then receives data from routing nodes or detecting nodes. When the signal is abnormal, the alarm module will send a reminder in the form of vibration and sound.

显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。 Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.

Claims (4)

1.一种全自动锅炉智能报警提醒系统,设置在锅炉控制系统上,其特征在于,包括检测节点、路由节点、报警终端和服务器终端;所述检测节点通过电器接口与锅炉控制系统的报警单元连接,检测节点通过无线自组网络与路由节点连接,路由节点通过无线自组网络与报警终端连接,路由节点与服务器终端连接。 1. a kind of full-automatic boiler intelligent warning system, is arranged on the boiler control system, is characterized in that, comprises detection node, routing node, alarm terminal and server terminal; Described detection node is by the alarm unit of electrical interface and boiler control system Connection, the detection node is connected with the routing node through the wireless ad hoc network, the routing node is connected with the alarm terminal through the wireless ad hoc network, and the routing node is connected with the server terminal. 2.根据权利要求1所述的全自动锅炉智能报警提醒系统,其特征在于,所述检测节点包括第一微处理器、信号采集模块、电源模块和第一无线自组网络模块;电源模块向第一微处理器、信号采集模块和第一无线自组网络模块供电,信号采集模块的输入端与锅炉控制系统的报警单元连接,信号采集模块的输出端与第一微处理器的输入端连接,第一微处理器的输出端与第一无线自组网络模块连接。 2. The full-automatic boiler intelligent alarm system according to claim 1, wherein the detection node comprises a first microprocessor, a signal acquisition module, a power module and the first wireless ad hoc network module; The first microprocessor, the signal acquisition module and the first wireless ad hoc network module supply power, the input end of the signal acquisition module is connected with the alarm unit of the boiler control system, and the output end of the signal acquisition module is connected with the input end of the first microprocessor , the output terminal of the first microprocessor is connected with the first wireless ad hoc network module. 3.根据权利要求2所述的全自动锅炉智能报警提醒系统,其特征在于,所述路由节点包括第二微处理器,以及与第二微处理器连接的第二无线自组网络模块和网络模块,路由节点通过第二无线自组网络模块与检测节点和报警终端连接,路由节点通过网络模块与服务器终端连接。 3. The fully automatic boiler intelligent alarm and reminder system according to claim 2, wherein the routing node includes a second microprocessor, and a second wireless ad hoc network module and a network connected to the second microprocessor module, the routing node is connected to the detection node and the alarm terminal through the second wireless ad hoc network module, and the routing node is connected to the server terminal through the network module. 4.根据权利要求3所述的全自动锅炉智能报警提醒系统,其特征在于,所述报警终端包括有第三微处理器、显示模块、警示模块、电源模块和第三无线自组网络模块,电源模块向第三微处理器、显示模块、警示模块和第三无线自组网络模块供电,显示模块、警示模块和第三无线自组网络模块均与第三微处理器连接,报警终端通过第三无线自组网络模块与路由节点连接。 4. The fully automatic boiler intelligent alarm system according to claim 3, wherein the alarm terminal includes a third microprocessor, a display module, a warning module, a power supply module and a third wireless ad hoc network module, The power supply module supplies power to the third microprocessor, the display module, the warning module and the third wireless ad hoc network module, and the display module, the warning module and the third wireless ad hoc network module are all connected to the third microprocessor, and the alarm terminal passes through the third wireless ad hoc network module. The three wireless ad hoc network modules are connected to the routing nodes.
CN201520959977.6U 2015-11-27 2015-11-27 Full -automatic boiler intelligence warning system Active CN205227277U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105258103A (en) * 2015-11-27 2016-01-20 广州特种承压设备检测研究院 Full-automatic boiler intelligent warning prompt system and method
CN110837242A (en) * 2019-11-28 2020-02-25 清远众鑫热能热水设备有限公司 Hot water supply equipment running state monitoring system based on Internet of things

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105258103A (en) * 2015-11-27 2016-01-20 广州特种承压设备检测研究院 Full-automatic boiler intelligent warning prompt system and method
WO2017088581A1 (en) * 2015-11-27 2017-06-01 广州特种承压设备检测研究院 Intelligent alarm prompt system and method for fully-automatic boiler
CN110837242A (en) * 2019-11-28 2020-02-25 清远众鑫热能热水设备有限公司 Hot water supply equipment running state monitoring system based on Internet of things

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