CN205226712U - Take compound pipe of mechanical type of connecting hole - Google Patents
Take compound pipe of mechanical type of connecting hole Download PDFInfo
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- CN205226712U CN205226712U CN201520905098.5U CN201520905098U CN205226712U CN 205226712 U CN205226712 U CN 205226712U CN 201520905098 U CN201520905098 U CN 201520905098U CN 205226712 U CN205226712 U CN 205226712U
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Abstract
本实用新型公开了一种带连接孔的机械式复合管,包括碳钢基管和套在碳钢基管内的耐腐蚀合金衬管,该复合管上设有连接孔。本实用新型带连接孔的机械式复合管,具有内外两层金属的结构,碳钢基管较厚,耐腐蚀合金衬管较薄,且带连接孔,该双金属层具有相当强度的紧密贴合,基管承压,衬管耐腐蚀,连接孔可以连接支管、各种支管接头和仪表接头,是一种性价比极高的机械式双金属复合管。
The utility model discloses a mechanical composite pipe with connecting holes, which comprises a carbon steel base pipe and a corrosion-resistant alloy liner sleeved in the carbon steel base pipe. The composite pipe is provided with a connecting hole. The mechanical composite pipe with connection holes of the utility model has a structure of two layers of metal inside and outside. The carbon steel base pipe is relatively thick, and the corrosion-resistant alloy liner is thin and has connection holes. The double metal layer has a strong tight fit The base pipe bears pressure, the liner pipe is corrosion-resistant, and the connection holes can be connected to branch pipes, various branch pipe joints and instrument joints. It is a mechanical bimetallic composite pipe with high cost performance.
Description
技术领域technical field
本实用新型涉及一种复合管及制备技术领域,具体涉及一种带连接孔的机械式复合管。The utility model relates to a composite pipe and the technical field of preparation, in particular to a mechanical composite pipe with connecting holes.
背景技术Background technique
近些年,由于机械式双金属复合管的耐高压、耐腐蚀等优良的使用性能,机械式双金属复合管在石油、化工行业得到了广泛地应用。机械式双金属复合管主要应用石油天然气站外工艺管道工程中,然而在整个工艺管线中,为了对输送的介质进行汇合或分流,必然要接支管,为了对工艺管线进行监控,必然要安装一些仪表,但由于机械式双金属复合管特殊的结构,现场不易开孔、不易焊接支管接头或支管、不易焊接仪表接头,导致机械式双金属复合管上无法接支管和安装仪表,制约了机械式双金属复合管在石油天然气站内工艺管道工程中的应用。原来在机械式复合管应用中,基本采用预接一段耐蚀合金管或冶金式复合管,在耐蚀合金管或冶金式复合管上直接开孔焊接支管和仪表接头,这样存在的问题是价格高,另外由于材质不同其力学性能也受到一定限制,管线的安全系数减低。In recent years, mechanical bimetallic composite pipes have been widely used in petroleum and chemical industries due to their excellent performance such as high pressure resistance and corrosion resistance. Mechanical bimetallic composite pipes are mainly used in process pipeline projects outside oil and gas stations. However, in the entire process pipeline, in order to merge or divert the transported media, it is necessary to connect branch pipes. In order to monitor the process pipeline, it is necessary to install some However, due to the special structure of the mechanical bimetallic composite pipe, it is not easy to open holes, weld branch pipe joints or branch pipes, and weld instrument joints on site, which makes it impossible to connect branch pipes and install instruments on the mechanical bimetallic composite pipe, which restricts the mechanical type. Application of bimetal composite pipe in process pipeline engineering in oil and gas stations. Originally, in the application of mechanical composite pipes, a section of corrosion-resistant alloy pipe or metallurgical composite pipe was basically pre-connected, and holes were directly opened on the corrosion-resistant alloy pipe or metallurgical composite pipe to weld branch pipes and instrument joints. The problem that existed in this way was the price In addition, due to the different materials, their mechanical properties are also limited, and the safety factor of the pipeline is reduced.
实用新型内容Utility model content
本实用新型的目的是提供一种带连接孔的机械式复合管,解决了现有机械式双金属复合管不易开孔、不易焊接支管接头或支管、不易焊接仪表接头,导致机械式双金属复合管上无法接支管和安装仪表的问题。The purpose of this utility model is to provide a mechanical composite pipe with connecting holes, which solves the problem that the existing mechanical bimetallic composite pipe is difficult to open holes, weld branch pipe joints or branch pipes, and weld instrument joints, resulting in mechanical bimetal composite pipes. The problem that the pipe cannot be connected to the branch pipe and the instrument can not be installed.
本实用新型所采用的技术方案是,一种带连接孔的机械式复合管,包括碳钢基管和套在碳钢基管内的耐腐蚀合金衬管,该复合管上设有连接孔。The technical solution adopted by the utility model is a mechanical composite pipe with connection holes, which includes a carbon steel base pipe and a corrosion-resistant alloy liner sleeved in the carbon steel base pipe, and the composite pipe is provided with a connection hole.
本实用新型的特点还在于,The utility model is also characterized in that,
连接孔设有1个或多个,且相邻两个连接孔的间距L≥200mm。There are one or more connection holes, and the distance between two adjacent connection holes is L≥200mm.
连接孔处碳钢基管和耐腐蚀合金衬管间隙处封口焊接或堆焊焊接。Sealing welding or surfacing welding at the gap between the carbon steel base pipe and the corrosion-resistant alloy liner at the connection hole.
连接孔包括耐腐蚀合金衬管上开设的衬管连接孔和碳钢基管上开设的基管孔,衬管连接孔的位置与基管孔的位置相对应。The connection holes include the liner connection holes on the corrosion-resistant alloy liner and the base pipe holes on the carbon steel base pipe, and the positions of the liner connection holes correspond to the positions of the base pipe holes.
衬管连接孔的尺寸d2与需要连接的支管尺寸相匹配;基管孔的尺寸d1为d2+5mm≥d1≥d2+4mm,坡口角度α为60°≥α≥40°。The size d2 of the liner connection hole matches the size of the branch pipe to be connected; the size d1 of the base pipe hole is d2+5mm≥d1≥d2+4mm, and the groove angle α is 60°≥α≥40°.
本实用新型的有益效果是,本实用新型带连接孔的机械式复合管,具有内外两层金属的结构,碳钢基管较厚,耐腐蚀合金衬管较薄,且带连接孔,该双金属层具有相当强度的紧密贴合,基管承压,衬管耐腐蚀,连接孔可以连接支管、各种支管接头和仪表接头,是一种性价比极高的机械式双金属复合管。The beneficial effects of the utility model are that the mechanical composite pipe with connection holes of the utility model has a structure of two layers of metal inside and outside, the carbon steel base pipe is thicker, the corrosion-resistant alloy liner is thinner, and has connection holes. The metal layer has a strong fit, the base pipe bears pressure, the liner pipe is corrosion-resistant, and the connection hole can connect branch pipes, various branch pipe joints and instrument joints. It is a mechanical bimetallic composite pipe with high cost performance.
附图说明Description of drawings
图1是带1个连接孔且连接孔进行堆焊的机械复合管结构图;Figure 1 is a structural diagram of a mechanical composite pipe with one connection hole and the connection hole is surfacing;
图2是带1个连接孔且连接孔进行封焊的机械复合管结构图;Figure 2 is a structural diagram of a mechanical composite pipe with one connection hole and the connection hole is sealed and welded;
图3是带2个连接孔的机械复合管结构图;Fig. 3 is a structural diagram of a mechanical composite pipe with 2 connecting holes;
图4是连接孔进行堆焊处理的结构图;Fig. 4 is a structural diagram of the surfacing process of the connection hole;
图5是连接孔进行封口焊处理的结构图;Fig. 5 is a structural diagram of the connection hole being sealed and welded;
图6是本发明复合管直接连接支管的焊接结构图;Fig. 6 is a welded structure diagram of the direct connection branch pipe of the composite pipe of the present invention;
图7是本发明复合管通过支管台连接支管的焊接结构图。Fig. 7 is a welding structure diagram of the composite pipe of the present invention connecting the branch pipe through the branch pipe platform.
图中,1.碳钢基管,2.耐腐蚀合金衬管,3.连接孔,3-1基管孔,3-2.衬管连接孔,4.连接孔堆焊缝,5.连接孔封口焊缝,6.支管,7.复合管与支管的连接焊缝,8.支管与支管台的连接焊缝,9.支管台,10.支管台与复合管的连接焊缝。In the figure, 1. carbon steel base pipe, 2. corrosion-resistant alloy liner, 3. connection hole, 3-1 base pipe hole, 3-2. liner connection hole, 4. connection hole surfacing weld, 5. connection Hole sealing weld, 6. branch pipe, 7. connection weld of composite pipe and branch pipe, 8. connection weld seam of branch pipe and branch pipe platform, 9. branch pipe platform, 10. connection weld seam of branch pipe platform and composite pipe.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型带连接孔的机械式复合管,参见图1、2和3,包括碳钢基管1和套在碳钢基管1内的耐腐蚀合金衬管2,该复合管上设有连接孔3。耐腐蚀合金衬管2为不锈钢、钛合金或铜合金材料。The mechanical composite pipe with connecting holes of the present invention, referring to Figures 1, 2 and 3, includes a carbon steel base pipe 1 and a corrosion-resistant alloy liner 2 sleeved in the carbon steel base pipe 1, and the composite pipe is provided with a connecting pipe. Hole 3. The corrosion-resistant alloy liner 2 is made of stainless steel, titanium alloy or copper alloy.
连接孔3设有1个或多个,且相邻两个连接孔3的间距L≥200mm。One or more connection holes 3 are provided, and the distance between two adjacent connection holes 3 is greater than or equal to 200 mm.
如图4或图5所示,连接孔3处碳钢基管1和耐腐蚀合金衬管2间隙处封口焊接或堆焊焊接。连接孔3包括耐腐蚀合金衬管2上开设的衬管连接孔3-2和碳钢基管1上开设的基管孔3-1,衬管连接孔3-2的位置与基管孔3-1的位置相对应。衬管连接孔3-2的尺寸d2与需要连接的支管尺寸相匹配;基管孔3-1的尺寸d1为d2+5mm≥d1≥d2+4mm,坡口角度α为60°≥α≥40°。As shown in Figure 4 or Figure 5, the gap between the carbon steel base pipe 1 and the corrosion-resistant alloy liner 2 at the connection hole 3 is sealed or surfacing welded. The connection hole 3 includes the liner connection hole 3-2 provided on the corrosion-resistant alloy liner 2 and the base pipe hole 3-1 provided on the carbon steel base pipe 1. The position of the liner connection hole 3-2 is the same as that of the base pipe hole 3. The position of -1 corresponds to that. The size d2 of the liner connection hole 3-2 matches the size of the branch pipe to be connected; the size d1 of the base pipe hole 3-1 is d2+5mm≥d1≥d2+4mm, and the groove angle α is 60°≥α≥40 °.
本实用新型带连接孔的机械式复合管,具有内外两层金属的结构,碳钢基管1较厚,耐腐蚀合金衬管2较薄,且带连接孔3,该双金属层具有相当强度的紧密贴合,基管承压,衬管耐腐蚀,连接孔3可以连接支管、各种支管接头和仪表接头,是一种性价比极高的机械式双金属复合管。The mechanical composite pipe with connection holes of the utility model has a structure of two layers of metal inside and outside. The carbon steel base pipe 1 is relatively thick, and the corrosion-resistant alloy liner pipe 2 is relatively thin, and has connection holes 3. The bimetal layer has considerable strength. The tight fit, the base pipe bears pressure, the liner pipe is corrosion-resistant, and the connecting hole 3 can connect branch pipes, various branch pipe joints and instrument joints. It is a mechanical bimetallic composite pipe with high cost performance.
本实用新型带连接孔的机械式复合管通过以下方式制备得到:The mechanical composite pipe with connection holes of the utility model is prepared in the following manner:
步骤1,首先在碳钢基管1上开设基管孔3-1,然后对碳钢基管1内表面喷砂处理,耐腐蚀合金衬管2外表面进行清理;将清理后的腐蚀合金衬管2套在碳钢基管1内,采用液压或气压对耐腐蚀合金衬管2加压,耐腐蚀合金衬管2受压膨胀产生塑性变形并使碳钢基管1发生弹性变形,使基衬紧密贴合在一起;Step 1, firstly open the base pipe hole 3-1 on the carbon steel base pipe 1, then sandblast the inner surface of the carbon steel base pipe 1, and clean the outer surface of the corrosion-resistant alloy liner 2; the cleaned corrosion alloy liner The pipe 2 is set in the carbon steel base pipe 1, and the corrosion-resistant alloy liner 2 is pressurized by hydraulic pressure or air pressure. The lining fits tightly together;
步骤2,在基管孔3-1处碳钢基管1和耐腐蚀合金衬管2间隙处进行封口焊接形成连接孔封口焊缝5,或堆焊焊接形成连接孔堆焊缝4,焊接材料为异种金属焊材(异种金属焊材为ER309LMo,ER316L,ERNiCrMo-3,ER2209或ER385焊丝)连接孔封口焊缝5或连接孔堆焊缝4要进行着色检验,焊缝检验合格后,在耐腐蚀合金衬管2上开设衬管连接孔3-2,衬管连接孔3-2的中心与基管孔3-1的中心相对应。Step 2: Carry out sealing welding at the gap between the carbon steel base pipe 1 and the corrosion-resistant alloy liner 2 at the base pipe hole 3-1 to form a connecting hole sealing weld 5, or surfacing welding to form a connecting hole surfacing weld 4, welding materials For dissimilar metal welding consumables (dissimilar metal welding consumables are ER309LMo, ER316L, ERNiCrMo-3, ER2209 or ER385 welding wire), the sealing weld 5 of the connection hole or the surfacing weld 4 of the connection hole shall be inspected for coloring. A liner connection hole 3-2 is provided on the corroded alloy liner 2, and the center of the liner connection hole 3-2 corresponds to the center of the base pipe hole 3-1.
本实用新型带连接孔的机械式复合管的制备,进行两次开孔,第1次在基层上开孔,第2次在衬层上开孔,两次开孔可以实现耐腐蚀合金衬管2开孔尺寸小于碳钢基管1开孔尺寸,并在开孔处可以实现封焊和堆焊,保证了开孔处的耐蚀性能。The preparation of the mechanical composite pipe with connection holes of the utility model requires two openings, the first opening on the base layer, and the second opening on the lining layer, and the two openings can realize the corrosion-resistant alloy liner 2 The hole size is smaller than the carbon steel base pipe 1 hole size, and sealing welding and surfacing welding can be realized at the hole, which ensures the corrosion resistance of the hole.
本实用新型带连接孔的机械式复合管与支管连接有两种连接方式:There are two connection modes for the connection between the mechanical composite pipe with connection holes and the branch pipe of the utility model:
第一种连接方式为不带加强的焊接结构的支管6连接,如图6所示,该连接方式为在连接孔3处直接焊接支管6,形成复合管与支管的连接焊缝7,该连接方式适用于低和中压管系,且支管的口径较小。The first connection method is the connection of branch pipes 6 without reinforced welding structure, as shown in Figure 6, the connection method is to directly weld the branch pipes 6 at the connection hole 3 to form the connection weld 7 between the composite pipe and the branch pipes. The method is suitable for low and medium pressure piping systems, and the diameter of the branch pipe is small.
第二种连接方式为带加强的焊接结构的支管6连接,如图7所示,该连接方式为:为了提高管线的承压能力,先在连接孔3处焊接支管台8形成支管台与复合管的连接焊缝10,再通过支管台9连接支管6,形成支管与支管台的连接焊缝,该连接方式适用于中和高压管系。The second connection method is the branch pipe 6 connection with reinforced welding structure, as shown in Figure 7, the connection method is: in order to improve the pressure bearing capacity of the pipeline, first weld the branch pipe platform 8 at the connection hole 3 to form the branch pipe platform and composite The connection weld 10 of the pipe, and then connect the branch pipe 6 through the branch pipe platform 9 to form the connection weld seam between the branch pipe and the branch pipe platform. This connection method is suitable for medium and high pressure piping systems.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520905098.5U CN205226712U (en) | 2015-11-12 | 2015-11-12 | Take compound pipe of mechanical type of connecting hole |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520905098.5U CN205226712U (en) | 2015-11-12 | 2015-11-12 | Take compound pipe of mechanical type of connecting hole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105351656A (en) * | 2015-11-12 | 2016-02-24 | 海洋石油工程股份有限公司 | Mechanical composite pipe with connection holes and manufacturing method of mechanical composite pipe |
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- 2015-11-12 CN CN201520905098.5U patent/CN205226712U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105351656A (en) * | 2015-11-12 | 2016-02-24 | 海洋石油工程股份有限公司 | Mechanical composite pipe with connection holes and manufacturing method of mechanical composite pipe |
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