CN205223037U - Colored porcelain matter brick is oozed in inkjet - Google Patents

Colored porcelain matter brick is oozed in inkjet Download PDF

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Publication number
CN205223037U
CN205223037U CN201521010412.XU CN201521010412U CN205223037U CN 205223037 U CN205223037 U CN 205223037U CN 201521010412 U CN201521010412 U CN 201521010412U CN 205223037 U CN205223037 U CN 205223037U
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oozed
ink
layer
inkjet
pattern
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刘一军
范周强
黄玲艳
汪庆刚
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Monalisa Group Co Ltd
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Monalisa Group Co Ltd
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Abstract

The utility model relates to a colored porcelain matter brick is oozed in inkjet from bottom to top includes: body, infiltration are gone into first pattern layer in the body and infiltration have the glaze layer on second pattern layer. Colored porcelain matter brick is oozed in inkjet body surface is formed with the glaze layer, the surfacing, and the throwing is leaked to difficult the production during polishing. First pattern layer and second pattern layer mutually combine among the colored porcelain matter brick is oozed in inkjet, and pattern texture is abundant, and the third dimension is strong. The glaze layer combines well do not have the facial cleft problem that is similar to the secondary cloth with the body. Compare with other ceramic tiles, colored porcelain matter brick is oozed in inkjet have when polishing difficult produce leak throw, pattern texture is abundant, the third dimension by force, not facial cleft, simple process, low cost, the advantages such as wear -resisting detection method measuring that can press the unglazed tile.

Description

Colored porcelain brick is oozed in a kind of ink-jet
Technical field
The utility model relates to a kind of ceramic building material product, relates more specifically to a kind of ink-jet infiltration porcelain brick.
Background technology
Along with the introducing of Abroad in Recent Years infiltration ink, market has been risen again the trend of ink-jet pattern permeating tile, its because of decorative pattern meticulous, rich color, allows traditional silk screen, roller ooze to spend incomparable.Its principal feature on base substrate, is drenched one deck base pulp layer or adopts secondary material distributing base, spray infiltration ink after drying.Because ink has certain infiltration function, its pattern penetrates in base pulp layer or base, can directly polishing after therefore burning till.At present ink-jet percolating product on the market mainly contains three classes, and 1, drench base pulp layer ink-jet infiltration, its technique is comparatively simple, and market mostly is this series products.But its because of base pulp layer thinner, the limited penetration depth of ink, therefore survey wear resisting property time, still according to there being the wear resisting property of glaze porcelain brick to detect, the examination criteria of unglazed porcelain matter brick cannot be reached.2, entire body cloth drenches base slurry ink-jet infiltration, and its technique is for adopting the coloured blank of magic distributor cloth, and base substrate whiteness requires high, and adds a large amount of different colorants in base substrate, and in actual production, base substrate cost is too high.3, secondary material distributing ink-jet infiltration.Adopt secondary material distributing technique, the higher coloured blank of cloth one deck whiteness again after the common blank of first cloth one deck.Direct ink-jet decoration after body drying.Because the upper and lower two-layer blank of base substrate differs greatly, occur a large amount of facial clefts in production process, production difficulty is large, and surface finish is limited, and leaking easily appears in polishing throws, the defects such as pin hole.
Utility model content
For the problems referred to above, not easily produce Lou throwing, pattern texture and enrich when the purpose of this utility model is to provide a kind of polishing, colored porcelain brick is oozed in facial cleft, technique ink-jet that is simple, with low cost, that can detect by the wear-resisting detection method of unglazed tile to stereoscopic sensation by force, not.
The utility model provides a kind of ink-jet to ooze colored porcelain brick, and it from bottom to top comprises: base substrate, infiltrate through the glaze layer that the first patterned layer in described base substrate and infiltration have the second patterned layer.
The utility model is formed with glaze layer in billet surface, surfacing, not easily produces and Lou throw during polishing.Ink-jet of the present utility model is oozed the first patterned layer and the second patterned layer in colored porcelain brick and is be combined with each other, and pattern texture enriches, and stereoscopic sensation is strong.Glaze layer is combined with base substrate well, without the facial cleft problem being similar to secondary material distributing.First patterned layer is infiltrated in base substrate, comparatively in the coloured cloth of entire body, reduces cost, and can detect by the wear-resisting detection method of unglazed tile completely.
Preferably, the depth of penetration of described first patterned layer in described base substrate is 2 ~ 3mm.
Preferably, the depth of penetration of described second patterned layer in described glaze layer is 0.2 ~ 0.4mm, and the thickness of described glaze layer is 0.2 ~ 0.3mm.
Preferably, the pattern of described first patterned layer is corresponding with the pattern of described second patterned layer.
According to the utility model, can provide not easily to produce during a kind of polishing Lou throw, pattern texture enriches, colored porcelain brick is oozed in facial cleft, technique ink-jet that is simple, with low cost, that can detect by the wear-resisting detection method of unglazed tile to stereoscopic sensation by force, not.
Accompanying drawing explanation
Fig. 1 illustrates that the cross sectional representation of colored porcelain brick is oozed in ink-jet of the present utility model.
Embodiment
Further illustrate the utility model below in conjunction with accompanying drawing and following embodiment, should be understood that accompanying drawing and following embodiment are only for illustration of the utility model, and unrestricted the utility model.
Fig. 1 illustrates that the cross sectional representation of colored porcelain brick is oozed in ink-jet of the present utility model, and as shown in Figure 1, this ink-jet is oozed colored porcelain brick and from bottom to top comprised: base substrate 1, infiltrate through the glaze layer 3 that the first patterned layer 2 in described base substrate and infiltration have the second patterned layer.
Wherein base substrate 1 is not particularly limited, such as, can be the porcelain brick green compact prepared according to a conventional method.The thickness of base substrate 1 such as can be 10.5 ~ 12.0mm.
The depth of penetration of the first patterned layer 2 in base substrate 1 can be 2 ~ 3mm.First patterned layer 2 can be formed by the soluble salt containing inorganic color development ion.As the soluble salt containing inorganic color development ion, wherein one or more are mixed in proportion preparation to include but not limited to nickelous chloride, Cobaltous diacetate, nickel acetate, Manganous chloride tetrahydrate, iron(ic) chloride etc.Preferably, the first patterned layer 2 can be the pervious course (referred to as " conventional screen, roller pervious course ") being oozed flower printing soluble salt by conventional screen, roller mode.
Infiltration has the thickness of the glaze layer 3 of the second patterned layer to can be 0.2 ~ 0.3mm.The second patterned layer wherein can be formed by infiltration ink, is base slurry ink-jet pervious course.Its patterned layer depth of penetration can be 0.2 ~ 0.4mm.That is, the second patterned layer can penetration glaze layer 3 infiltrate base substrate 1 completely, and depth of penetration can be 0 ~ 0.2mm.The pattern of the second patterned layer can be corresponding with the pattern of the first patterned layer, makes pattern stereoscopic impression more strong.
Below, exemplarily, illustrate that the manufacture method of colored porcelain brick is oozed in ink-jet of the present utility model.
First, base substrate 1 is manufactured.It can be prepared according to a conventional method, such as, ceramic powder compacting is formed base substrate 1.
Base substrate 1 oozes the soluble salt of flower printing containing inorganic color development ion.The colored mode of printing that oozes adopted can be traditional mode of printing, such as silk screen, roller etc.The ink used can be and oozes colored ink containing above-mentioned the water-soluble of soluble salt containing inorganic color development ion.
Ooze after flower print various soluble salt at traditional silk screen, roller, pouring one deck base pulp layer.Base starches specific gravity control at 1.68-1.75, weight 800-1000g/m 2.The fineness of base slurry can be 325 mesh screen residues 1.2 ~ 1.6, and flow velocity can be 35 ~ 40 seconds.In one example, the formula of base slurry is: potassium felspar sand: 42 ~ 50, albite: 8 ~ 15, kaolin: 7 ~ 10, calcined kaolin: 25 ~ 32, quartz: 12 ~ 16, zirconium silicate: 0 ~ 8, nanometer quartz: 2 ~ 5, Rutile type Titanium Dioxide: 0.1 ~ 0.5.The soluble salt of silk screen, roller print is seeped in base substrate by the moisture in being starched by base, replaces traditional water spray oozed in flower process, can save processing step.
After drenching base pulp layer, leave standstill more than 3 minutes, ensure that the depth of penetration of soluble salt reaches 2-3mm.
Infiltrate into after desired depth until soluble salt, base substrate is dried, makes moisture controlled at 0.5%-1.3wt%.In one example, bake out temperature is 80 ~ 90 DEG C, and drying time is 15 ~ 18 minutes.
After oven dry, spray infiltration ink decoration in base pulp layer.Decorative pattern can be corresponding with above-mentioned soluble salt pattern.Ink for ink-jet print is oily liquid, can purchased from commercialization.Conventional ink color has pink, reddish brown, orange, pale yellow, cyan, black etc.The pattern that concrete color can be formed as required is selected.
After spray infiltration ink, for some time (such as 2 minutes) can be left standstill, darker to make infiltration ink permeate in base pulp layer.After leaving standstill, burn till, obtained work in-process base substrate.Firing temperature can be 1180 ~ 1210 DEG C, and firing time can be 75 ~ 90 minutes.
By work in-process base substrate through elastic module polishing, packaging and warehousing after edging classification.
Traditional silk screen, roller pattern permeating tile and pouring base are starched ink-jet and are oozed colored combining by the utility model.Adopt glaze pouring, adobe surfacing, not easily produce during polishing and Lou throw.After polishing, adobe surface depolluting properties is good.Pattern texture enriches, and stereoscopic sensation is strong.Base slurry is combined well with base substrate, without the facial cleft problem being similar to secondary material distributing.The depth of penetration of soluble salt reaches 2-3mm, comparatively in the coloured cloth of entire body, reduces cost, and can detect by the wear-resisting detection method of unglazed tile completely.
Exemplify embodiment below further to describe the utility model in detail.Should understand equally; following examples are only for being further described the utility model; can not be interpreted as the restriction to the utility model protection domain, some nonessential improvement that those skilled in the art makes according to foregoing of the present utility model and adjustment all belong to protection domain of the present utility model.The processing parameter etc. that following example is concrete is also only an example in OK range, and namely those skilled in the art can be done in suitable scope by explanation herein and select, and do not really want the concrete numerical value being defined in Examples below.
Embodiment 1
1, prepare base substrate according to a conventional method;
2, base substrate oozes flower printing soluble salt with traditional silk screen or roller;
3, ooze after flower print various soluble salt at silk screen or roller, pouring one deck base pulp layer.Base starches specific gravity control at 1.7-1.72, weight 850-900g/m 2, base slurry formula is: potassium felspar sand: 47, albite: 10, kaolin: 8, calcined kaolin: 26, quartz: 15, zirconium silicate: 5, nanometer quartz: 4, Rutile type Titanium Dioxide: 0.3;
4, base substrate obtained for step 3 is left standstill 3 minutes, ensures that the depth of penetration of soluble salt reaches 2-3mm;
5, base substrate obtained for step 4 is dried 16 minutes in 80 DEG C, makes moisture be 0.9wt%;
6, adopt Digital ink-jet printer by base substrate spray infiltration ink decoration obtained for step 5, colored ink (producer: Shanghai Mei Gao colorant company limited) and penetration-assisting agent (producer: Shanghai Mei Gao colorant company limited, model: METFLUIDBS) are oozed in the ink-jet that ink adopts Ink Corporation on the market to provide.What it provided ooze, and colored ink color is mainly brown (model: INKMETL253MB1), yellow (model: INKMETL237YB3), blue (model: INKMETL023CB1), black (model: INKMETL073HB1).Decorative pattern is corresponding with the soluble salt pattern in step 2;
7, burn till after base substrate obtained for step 6 is left standstill 2 minutes, firing temperature is 1195 DEG C, and firing time is 81 minutes;
8, by work in-process base substrate obtained for step 7 through elastic module polishing, packaging and warehousing after edging classification.
Industrial applicability: the utility model can be applicable to ink-jet and oozes colored porcelain brick field.

Claims (4)

1. a colored porcelain brick is oozed in ink-jet, it is characterized in that, from bottom to top comprises: base substrate, infiltrate through the glaze layer that the first patterned layer in described base substrate and infiltration have the second patterned layer.
2. colored porcelain brick is oozed in ink-jet according to claim 1, it is characterized in that, the depth of penetration of described first patterned layer in described base substrate is 2 ~ 3mm.
3. colored porcelain brick is oozed in ink-jet according to claim 1 and 2, it is characterized in that, the depth of penetration of described second patterned layer in described glaze layer is 0.2 ~ 0.4mm, and the thickness of described glaze layer is 0.2 ~ 0.3mm.
4. colored porcelain brick is oozed in ink-jet according to claim 1 and 2, it is characterized in that, the pattern of described first patterned layer is corresponding with the pattern of described second patterned layer.
CN201521010412.XU 2015-12-07 2015-12-07 Colored porcelain matter brick is oozed in inkjet Active CN205223037U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105367134A (en) * 2015-12-07 2016-03-02 蒙娜丽莎集团股份有限公司 Ink-jet stain-bleeding porcelain tile, and preparation method thereof
CN106426517A (en) * 2016-08-24 2017-02-22 广东萨米特陶瓷有限公司 Ceramic tile combining blank patterns with penetration ink patterns and production method of ceramic tile

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105367134A (en) * 2015-12-07 2016-03-02 蒙娜丽莎集团股份有限公司 Ink-jet stain-bleeding porcelain tile, and preparation method thereof
CN106426517A (en) * 2016-08-24 2017-02-22 广东萨米特陶瓷有限公司 Ceramic tile combining blank patterns with penetration ink patterns and production method of ceramic tile

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