CN205223005U - Rotatory dish of paining with control shower nozzle - Google Patents

Abstract

The utility model provides a rotatory dish of paining with control shower nozzle, paint set and to adopt a sponge material, its hardness between 20~35, sponge thickness T1 is 40~60mm, and diameter D is 150~200mm. Adopt unique sponge material, the soft sponge of choice hardness between 20~35 soft and have sufficient elasticity, can not have sufficient pressure to paint again by scratch glass. A sponge compression scaling, the most suitable pressure of scribbling of elasticity of production is scribbled easy clean liquid on glass with the most even optimum dynamics. Rotary actuator is at the uniform velocity rotatory with R=850~900rmin's rotational speed simultaneously for paining the dish and following glass repeated scraping, the baste combines with glass completely.

Description

Dish is smeared in rotation with left and right shower nozzle

Technical field

The utility model relates to one and smears equipment, and dish is smeared in the rotation with left and right shower nozzle particularly relating to full-automatic mechanical hand painting machine used.

Background technology

Existing easy clean paint-on technique lacks automatic equipment and smears, and the existing hand-held sponge block of workman that generally adopts is smeared back and forth on glass.Make easy clean liquid have certain injury to human body skin, and the uneven meeting that easy clean liquid is smeared cause glass surface rete uneven, affects the use of glass.Manually smear efficiency comparison in addition low, about smear about 100 square meters for each person every day.Have again and manually smear because manual operation, the waste of easy clean liquid can be caused, increase production cost.The utility model provides the rotation with left and right shower nozzle used of a kind of automatic mechanical hand painting machine to smear dish.

Utility model content

In order to solve problem in prior art, the utility model provides a kind of rotation with left and right shower nozzle and smears dish, described dish of smearing adopts sponge material, its hardness is between 20 ° ~ 35 °, described sponge thickness T1 is 40 ~ 60mm, diameter D is 150 ~ 200mm, described dish of smearing is at the height apart from glass H=100 ~ 120mm, under the drive of two guide rail cylinder, with making it and rotation motor, spray gun and inductor block with the speed uniform descent of V=150 ~ 160mm/s to being adjacent to glass, and glass is produced to the pressure of a F=5 ~ 10N, sponge is made to compress certain proportion, the most applicable pressure smeared of elastic force produced, the most even most suitable dynamics of easy clean liquid is spread upon on glass, rotation motor at the uniform velocity rotates with the rotating speed of R=850 ~ 900r/min simultaneously, make to smear dish repeatedly to rub with glass, baste combines with glass completely, smear dish to coordinate in Y-axis and smear case inner motor and move with the speed of 150 ~ 200mm/s, coordinate rubber roll with the rotating speed feeding glass of 240 ~ 300r/min in X-axis, make glass at X, Y, even rapid application under the combination that Z three-axis moving and Z axis rotate.

As further improvement of the utility model, the described easy clean liquid smearing dish controls even conveying automatically, slow conveying does not waste liquid medicine again, all the time ensure that smearing dish has lucky liquid medicine to smear, from air compressor B1 pressurized air out after relief valve D1, become 0.4 ~ 0.8MPa of setup parameter.

As further improvement of the utility model, show from tensimeter W1 reading and enter the automatic liquor charging system of painting machine, it is the tracheae of 4 ± 0.4mm that pressurized air now enters four internal diameters: Article 1 gas circuit is by after relief valve D2, become 0.2 ± 0.02MPa of setup parameter, the pressure pot M1 entering and easy clean liquid is housed is shown from tensimeter W2 reading, easy clean hydraulic pressure is entered the tracheae of internal diameter 4 ± 0.4mm, tracheae connects on two shower nozzles of left and right; Article 2 gas circuit controls the switch of left shower nozzle G1 by magnetic valve S1; Control the switch of left shower nozzle, the conveying of the easy clean liquid in the left side; Article 3 gas circuit controls the switch of right shower nozzle G2 by magnetic valve S2, controls the switch of right shower nozzle, the conveying of the easy clean liquid in the right; Article 4 gas circuit controls the lifting of smearing dish by magnetic valve S3.

As further improvement of the utility model, described sponge hardness is between 23 ° ~ 32 °.

As further improvement of the utility model, described sponge thickness T1 is between 45 ~ 56mm.

As further improvement of the utility model, described sponge diameter D is between 170 ~ 190mm.

The beneficial effects of the utility model are:

Adopt unique sponge material, the soft sponge of selected hardness between 20 ° ~ 35 °, soft and have enough elasticity, will enough pressure be had again to smear by scratch glass.Sponge compression certain proportion, the most applicable pressure smeared of elastic force of generation, spreads upon the most even most suitable dynamics of easy clean liquid on glass.Rotation motor at the uniform velocity rotates with the rotating speed of R=850 ~ 900r/min simultaneously, and make to smear dish and repeatedly rub with glass, baste combines with glass completely.

Accompanying drawing explanation

Fig. 1 is the utility model overall structure schematic diagram;

Fig. 2 is automatic rotation painting machine schematic diagram;

Fig. 3 is drive mechanism schematic diagram;

Fig. 4 smears dish structural representation;

Fig. 5 smears dish to be adjacent to glass operating diagram;

Fig. 6 is painting machine automatic transport easy clean liquid gas circuit schematic diagram.

Embodiment

Below in conjunction with accompanying drawing, the utility model is described further.

As shown in Figure 4 and Figure 5, the parameter designing of dish is smeared in the rotation with left and right shower nozzle: adopt unique sponge material, the soft sponge of selected hardness between 20 ° ~ 35 °, soft and have enough elasticity, will enough pressure be had again to smear by scratch glass.Sponge is shaped to the thickness of T1=40 ~ 60mm, the diameter of D=150 ~ 200mm, too large diameter can not be had, too major diameter easily causes cylindrical insufficient pressure, smear inequality, the time is smeared in too little words waste, efficiency is low, sponge is at the height of distance glass H=100 ~ 120mm, under the drive of two guide rail cylinder 19, with making it and rotation motor 21, spray gun and inductor block 20 with the speed uniform descent of V=150 ~ 160mm/s to being adjacent to glass, and glass is produced to the pressure of a F=5 ~ 10N, sponge is made to compress certain proportion, the most applicable pressure smeared of elastic force produced, the most even most suitable dynamics of easy clean liquid is spread upon on glass.Rotation motor at the uniform velocity rotates with the rotating speed of R=850 ~ 900r/min simultaneously, and make to smear dish and repeatedly rub with glass, baste combines with glass completely.Smear case 14 inner motor in Y-axis cooperation to move with the speed of 150 ~ 200mm/s, coordinate rubber roll 16 with the rotating speed feeding glass of 240 ~ 300r/min in X-axis.Even rapid application under the combination that glass is rotated at X, Y, Z three-axis moving and Z axis.

As shown in Figure 1, a automatic rotation smears production line, and it comprises two parts: automatic rinser and automatic rotation painting machine.It can be divided into four functional sections: cleaning section; Drying section; The section of smearing; Drying section.Automatically can complete the cleaning of glass, the oven dry of glass, the easy clean liquid of glass smears whole process, can substitute manual cleaning, a dead lift, naturally dries and manually smear, and can greatly increase work efficiency.Alleviate the direct staff of each operation, for factory saves manpower simultaneously.Also mitigate labour intensity simultaneously.Cleaning machine adopts synchronization control motor with painting machine, make motor rotary speed evenly equal, wash section is by cleaning box, and funnel basin and tank composition, be provided with banister brush and sponge roller in cleaning box, banister brush is rotated by chain-driving, at glass surface round brush, sponge roller in glass surface roll extrusion by chain, is removed spot and is removed ponding simultaneously, be provided with water pipe in cleaning box, supplied water by the submersible pump be contained in tank.Funnel basin flows through the addle of hairbrush and sponge roller in cleaning box for collecting, filter Posterior circle and use, need periodic cleaning tank to change water through submersible pump.Tank 24 is made up of stainless steel trough and castor, and release can be advanced conveniently to be used for changing water and cleaning sewage.

As shown in Figures 2 and 3, a glass easy clean liquid full-automatic mechanical hand painting machine, it comprises glass loading section 15, the section of smearing, glass lower piece section 9.

Wherein glass loading section 15 comprises fixing support 1, driving motor 2, motor sprocket 3, motor chain 4, driving chain wheel 5, driving chain 6, transmission rubber roll 16 and electronic box 7.

The section of smearing is provided with portalframe 14, and described portalframe 14 is provided with controlling box 8, push button 12, controls display screen 13, smears cylinder 19 and smears dish 18.

Described glass lower piece section 9 comprises drying baker 11 and bottom sheet rubber roll 10, also comprises the fixing support 1 that as above fragment is the same, driving motor 2, motor sprocket 3, motor chain 4, driving chain wheel 5, driving chain 6.

Smearing dish 18 to connect with portalframe 14 by smearing cylinder 19, inside establishing driving motor and rack structure, being connected with motor with tooth bar by gear, realizing moving back and forth.Operate push button 12 by observing the order of control display screen 13, the electrovalve in control controlling box 8 and electronic program realize smearing dish 18 and move on request.Upper slice transmission rubber roll 16 is connected with driving chain wheel 5 by driving chain 6 with bottom sheet transmission rubber roll 10, driving chain wheel 5 is connected with motor sprocket 3 by motor chain 4, motor sprocket is fixed on the rotation axis of driving motor 2, the electronic box 7 that rotates through of driving motor 2 carries signal to driving motor 2 under the control of push button, driving motor 2 is made to drive motor chain 4 under program control, draw driving chain wheel 5 to rotate, realized the run-in synchronism of all transmission rubber rolls 16 by driving chain 6.Lower fragment 9 and upper fragment 15 synchrodrive, substitute a dead lift, and balance transmits glass 17.Smear dish 18 and under the program of push button setting, the operation of different distance and friction-motion speed can be completed, be applicable to the glass that shape size is different.By constent temperature heater to the glass baking smeared, strengthen easy clean effect fast.

As shown in Figure 6, the easy clean liquid smearing dish controls even conveying automatically.Slow conveying does not waste liquid medicine again, ensures that smearing dish has lucky liquid medicine to smear all the time.From air compressor B1 pressurized air out after relief valve D1, become 0.4 ~ 0.8MPa of setup parameter, force value can meet the conveying requirement of easy clean liquid, transfusion will be caused to omit because of pressure is excessive again, cause waste.Show from tensimeter W1 reading and enter the automatic liquor charging system of painting machine.It is the tracheae of 4mm that pressurized air now enters four internal diameters: Article 1 gas circuit is by after relief valve D2, become the 0.2MPa of setup parameter, the pressure pot M1 entering and easy clean liquid is housed is shown from tensimeter W2 reading, easy clean hydraulic pressure is entered the tracheae of internal diameter 4mm, tracheae connects on two shower nozzles of left and right, tracheae can not be too large, calculate most suitable easy clean flow quantity according to flow velocity and diameter, moisteningly can just smear dish and not cause again and smear the easy clean liquid waste of dish; Article 2 gas circuit controls the switch of left shower nozzle G1 by magnetic valve S1; Control the switch of left shower nozzle, the conveying of the easy clean liquid in the left side.Article 3 gas circuit controls the switch of right shower nozzle G2 by magnetic valve S2, controls the switch of right shower nozzle, the conveying of the easy clean liquid in the right; Article 4 gas circuit controls the lifting of smearing dish by magnetic valve S3.Easy clean liquid is delivered to by constant speed and smears dish.Can also ensure to smear quality when not wasting easy clean liquid.

Left shower nozzle principle of work: when inductor block Q1 senses glass, Q1 effect magnetic valve S1 opens, and pressurized air flows into left nozzle switch G1 and opens, and easy clean liquid sprays from left shower nozzle;

Right shower nozzle principle of work: when inductor block Q2 senses glass, Q2 effect magnetic valve S2 opens, and pressurized air flows into right nozzle switch G2 and opens, and easy clean liquid sprays from right shower nozzle;

Smear dish and automatically smear principle: when inductor block Q3 senses glass, Q3 effect magnetic valve S3 opens A1 mouth, and rotation motor work simultaneously rotates with the rotating speed of 850r/min, and pressurized air flows into lifting twin shaft cylinder C1 chamber, cylinder axis extend, driven rotary motor and smear dish decline be adjacent to glass; When glass leaves inductor block Q3 with rubber roll conveying, Q3 again acts on magnetic valve S3 and opens A2 mouth, and pressurized air flows into lifting twin shaft cylinder C2 chamber, cylinder axis shrinks, driven rotary motor and smear dish rising and leave glass, then rotation motor is at setting shut-off circuit after 3 ~ 5 seconds, stops the rotation.

Above content is in conjunction with concrete preferred implementation further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, some simple deduction or replace can also be made, all should be considered as belonging to protection domain of the present utility model.

Claims (4)

1. a dish is smeared in the rotation with left and right shower nozzle, it is characterized in that: described in smear dish (18) adopt sponge material, its hardness is between 20 ° ~ 35 °, and described sponge thickness T1 is 40 ~ 60mm, and diameter D is 150 ~ 200mm.

2. dish is smeared in the rotation with left and right shower nozzle according to claim 1, it is characterized in that: described sponge hardness is between 23 ° ~ 32 °.

3. dish is smeared in the rotation with left and right shower nozzle according to claim 1, it is characterized in that: described sponge thickness T1 is between 45 ~ 56mm.

4. dish is smeared in the rotation with left and right shower nozzle according to claim 1, it is characterized in that: described sponge diameter D is between 170 ~ 190mm.