CN205219296U - Bump stamping equipment of flexible line way board - Google Patents

Bump stamping equipment of flexible line way board Download PDF

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Publication number
CN205219296U
CN205219296U CN201520914930.8U CN201520914930U CN205219296U CN 205219296 U CN205219296 U CN 205219296U CN 201520914930 U CN201520914930 U CN 201520914930U CN 205219296 U CN205219296 U CN 205219296U
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workbench
motor
salient point
pressing equipment
point pressing
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廖廷根
黄金平
王伟生
邱剑
农卫环
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Shanghai Bole Electronics Co ltd
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Shanghai Bole Electronics Co ltd
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Abstract

本实用新型涉及机械技术领域,具体地说是一种柔性线路板的凸点冲压设备。一种柔性线路板的凸点冲压设备,包括机架、工作台、冲压机构、送料机构、真空吸附机构,其特征在于:机架上设有工作台,工作台上设有送料机构,位于送料机构的前侧上方设有真空吸附机构,位于送料机构的后侧上方设有冲压机构;位于工作台的前侧的左侧设有左启动按钮,位于工作台的前侧的左侧分别设有急停按钮及右启动按钮;位于工作台下方的机架上设有电控箱。同现有技术相比,噪音小于35db;采用伺服、丝杆、直线滑轨辅助材料位移,误差<0.1um;全自动设备,单循环较手动冲压节省30S时间;维修及切换模具方便快捷,同时可以上下模具分离拆卸,操作简单易懂。

The utility model relates to the technical field of machinery, in particular to a bump stamping device for a flexible circuit board. A bump stamping device for a flexible circuit board, comprising a frame, a workbench, a stamping mechanism, a feeding mechanism, and a vacuum adsorption mechanism, characterized in that: a worktable is provided on the frame, and a feeding mechanism is provided on the workbench, which is located at the feeding There is a vacuum adsorption mechanism on the upper front side of the mechanism, and a stamping mechanism on the upper rear side of the feeding mechanism; a left start button is located on the left side of the front side of the workbench, and a Emergency stop button and right start button; an electric control box is installed on the frame under the workbench. Compared with the existing technology, the noise is less than 35db; servo, screw, and linear slide rail are used to assist material displacement, and the error is <0.1um; fully automatic equipment, single cycle saves 30S time compared with manual stamping; maintenance and mold switching are convenient and fast, and at the same time The upper and lower molds can be separated and disassembled, and the operation is simple and easy to understand.

Description

一种柔性线路板的凸点冲压设备Bump stamping equipment for flexible circuit board

技术领域 technical field

本实用新型涉及机械技术领域,具体地说是一种柔性线路板的凸点冲压设备。 The utility model relates to the technical field of machinery, in particular to a bump stamping device for a flexible circuit board.

背景技术 Background technique

目前,轻型冲压方式为手动机构,即利用扛杆机构及重力带动模具上模对产品进行冲压裁切以及1T气缸作为压力源冲压,这种方法的主要缺点是劳动强度大、人为报废率高、生产效率低、设备维修率高、工作稳定性差、自动化程度低;面临客户高品质的低成本的要求,普通的手动机构费时费力,并且需要大量的人力,生产效率达不到客户的要求。 At present, the light-duty stamping method is a manual mechanism, that is, using the lever mechanism and gravity to drive the upper die of the mold to stamp and cut the product and 1T cylinder as a pressure source for stamping. The main disadvantages of this method are high labor intensity, high artificial scrap rate, Low production efficiency, high equipment maintenance rate, poor work stability, and low degree of automation; facing the customer's high-quality and low-cost requirements, the ordinary manual mechanism is time-consuming, laborious, and requires a lot of manpower, and the production efficiency cannot meet the customer's requirements.

发明内容 Contents of the invention

本实用新型为克服现有技术的不足,提供一种新型的柔性线路板的凸点冲压设备,将传统几个步骤完成的冲压,一次性完成,大大缩短的加工时间,提高工作效率。 In order to overcome the deficiencies of the prior art, the utility model provides a new type of bump stamping equipment for flexible circuit boards. The stamping completed in several traditional steps can be completed at one time, greatly shortening the processing time and improving work efficiency.

为实现上述目的,设计一种柔性线路板的凸点冲压设备,包括机架、工作台、冲压机构、送料机构、真空吸附机构,其特征在于:机架上设有工作台,工作台上设有送料机构,位于送料机构的前侧上方设有真空吸附机构,位于送料机构的后侧上方设有冲压机构;位于工作台的前侧的左侧设有左启动按钮,位于工作台的前侧的左侧分别设有急停按钮及右启动按钮;位于工作台下方的机架上设有电控箱。 In order to achieve the above purpose, a bump stamping equipment for flexible circuit boards is designed, including a frame, a workbench, a stamping mechanism, a feeding mechanism, and a vacuum adsorption mechanism. There is a feeding mechanism, a vacuum adsorption mechanism is located above the front side of the feeding mechanism, a stamping mechanism is located above the rear side of the feeding mechanism; a left start button is located on the left side of the front side of the workbench, located on the front side of the workbench There are emergency stop buttons and right start buttons on the left side of the machine; the electric control box is installed on the frame under the workbench.

所述的送料机构包括伺服马达、滚珠丝杆、直线导轨、下模装载板、下模,伺服马达的一端连接滚珠丝杆,滚珠丝杆采用连接件连接下模装载板,下模装载板上连接设有下模。 The feeding mechanism includes a servo motor, a ball screw, a linear guide rail, a lower mold loading plate, and a lower mold. One end of the servo motor is connected to the ball screw, and the ball screw is connected to the lower mold loading plate by a connecting piece. The connection is provided with a lower die.

位于滚珠丝杆左右两侧设有直线导轨,直线导轨上嵌设有滑块,并且滑块位于下模装载板背部。 Linear guide rails are arranged on the left and right sides of the ball screw, and slide blocks are embedded on the linear guide rails, and the slide blocks are located on the back of the loading plate of the lower die.

所述的真空吸附机构包括支架、气缸、真空吸附装置,支架位于送料机构前部左右两侧位置,支架的上方设有气缸,左右两侧气缸的伸出轴采用连接板连接,连接板上设有真空吸附装置。 The vacuum adsorption mechanism includes a bracket, a cylinder, and a vacuum adsorption device. The bracket is located on the left and right sides of the front of the feeding mechanism. A cylinder is arranged above the bracket, and the extension shafts of the cylinders on the left and right sides are connected by connecting plates. There is a vacuum suction device.

位于连接板的四周分别套设有直线导杆,直线导杆的底端连接工作台,所述的连接板与直线导杆之间设有直线轴承。 Linear guide rods are respectively sleeved around the connecting plate, the bottom ends of the linear guide rods are connected to the workbench, and linear bearings are arranged between the connecting plate and the linear guide rods.

所述的冲压机构包括模架、模架导柱、直流马达、马达变速箱、曲柄连杆机构、冲床可调节接头、上模装载板、上模,模架位于送料机构后部左右两侧位置,位于模架的上方设有直流马达,直流马达通过马达进线接口连接马达变速箱,马达变速箱连接曲柄连杆机构的一端,曲柄连杆机构的另一端连接冲床可调节接头,冲床可调节接头的下方通过上模装载板连接上模。 The stamping mechanism includes a mold base, a mold base guide column, a DC motor, a motor gearbox, a crank linkage mechanism, an adjustable joint for a punch press, an upper mold loading plate, and an upper mold. The mold base is located at the left and right sides of the rear of the feeding mechanism. , there is a DC motor on the top of the mold base, the DC motor is connected to the motor gearbox through the motor inlet interface, the motor gearbox is connected to one end of the crank linkage mechanism, and the other end of the crank linkage mechanism is connected to the adjustable joint of the punch press. The lower part of the joint is connected to the upper die through the upper die loading plate.

位于上模左右两侧的模架上分别设有模架导轨。 The mold bases located on the left and right sides of the upper mold are respectively provided with mold base guide rails.

所述的电控箱上设有人机界面。 The electric control box is provided with a man-machine interface.

本实用新型同现有技术相比,本设备接入交流220VAC电源,额定功率150W;噪音小于35db;采用伺服、丝杆、直线滑轨辅助材料位移,误差<0.1um;全自动设备,单循环较手动冲压节省30S时间;维修及切换模具方便快捷,同时可以上下模具分离拆卸,操作简单易懂。 Compared with the prior art, the utility model is connected to the AC 220VAC power supply, and the rated power is 150W; the noise is less than 35db; servo, screw rod, and linear slide rail are used to assist the displacement of materials, and the error is less than 0.1um; fully automatic equipment, single cycle Compared with manual stamping, it saves 30S time; it is convenient and quick to maintain and switch molds, and at the same time, the upper and lower molds can be separated and disassembled, and the operation is simple and easy to understand.

附图说明 Description of drawings

图1为本实用新型结构主视图。 Fig. 1 is a front view of the structure of the utility model.

图2为本实用新型结构侧视图。 Fig. 2 is a side view of the structure of the utility model.

图3为本实用新型结构俯视图。 Fig. 3 is a top view of the structure of the utility model.

参见图1至图3,1为马达进线接口,2为马达变速箱,3为安全防护罩,4为气缸,5为工作台,6为人机界面,7为电控箱,8为气动源件,9为曲柄连杆机构,10为直流马达,11为模架,12为上模装载板,13为上模,14为模架导轨,15为直线轴承,16为冲床可调节接头,17为下模装载板,18为滚珠丝杆,19为直线导轨,20为光电感应器,21为伺服马达,22为连接板,23为左启动按钮,24为右启动按钮,25为急停按钮,26为下模,27为真空吸附装置,28为直线导杆,29为滑块,30为机架,31为支架。 Refer to Figure 1 to Figure 3, 1 is the motor inlet interface, 2 is the motor gearbox, 3 is the safety cover, 4 is the cylinder, 5 is the workbench, 6 is the man-machine interface, 7 is the electric control box, 8 is the pneumatic source 9 is the crank linkage mechanism, 10 is the DC motor, 11 is the mold base, 12 is the upper mold loading plate, 13 is the upper mold, 14 is the guide rail of the mold base, 15 is the linear bearing, 16 is the adjustable joint of the punch press, 17 18 is the ball screw, 19 is the linear guide, 20 is the photoelectric sensor, 21 is the servo motor, 22 is the connecting plate, 23 is the left start button, 24 is the right start button, 25 is the emergency stop button , 26 is a lower mold, 27 is a vacuum adsorption device, 28 is a linear guide rod, 29 is a slide block, 30 is a frame, and 31 is a support.

具体实施方式 detailed description

下面根据附图对本实用新型做进一步的说明。 The utility model will be further described below according to the accompanying drawings.

如图1至图3,机架30上设有工作台5,工作台5上设有送料机构,位于送料机构的前侧上方设有真空吸附机构,位于送料机构的后侧上方设有冲压机构;位于工作台5的前侧的左侧设有左启动按钮23,位于工作台5的前侧的左侧分别设有急停按钮25及右启动按钮24;位于工作台5下方的机架30上设有电控箱7。 As shown in Figures 1 to 3, a workbench 5 is provided on the frame 30, a feeding mechanism is arranged on the workbench 5, a vacuum adsorption mechanism is arranged above the front side of the feeding mechanism, and a stamping mechanism is arranged above the rear side of the feeding mechanism ; The left side of the front side of the workbench 5 is provided with a left start button 23, and the left side of the front side of the workbench 5 is respectively provided with an emergency stop button 25 and a right start button 24; An electric control box 7 is provided on the top.

送料机构包括伺服马达、滚珠丝杆、直线导轨、下模装载板、下模,伺服马达21的一端连接滚珠丝杆18,滚珠丝杆18采用连接件连接下模装载板17,下模装载板17上连接设有下模26。 The feeding mechanism includes a servo motor, a ball screw, a linear guide rail, a lower mold loading plate, and a lower mold. One end of the servo motor 21 is connected to the ball screw 18, and the ball screw 18 is connected to the lower mold loading plate 17 by a connecting piece. 17 last connection is provided with lower mold 26.

位于滚珠丝杆18左右两侧设有直线导轨19,直线导轨19上嵌设有滑块29,并且滑块29位于下模装载板17背部。 A linear guide rail 19 is arranged on the left and right sides of the ball screw 18 , and a slide block 29 is embedded on the linear guide rail 19 , and the slide block 29 is located on the back of the lower die loading plate 17 .

真空吸附机构包括支架、气缸、真空吸附装置,支架31位于送料机构前部左右两侧位置,支架31的上方设有气缸4,左右两侧气缸4的伸出轴采用连接板22连接,连接板22上设有真空吸附装置27。 The vacuum adsorption mechanism includes a support, a cylinder, and a vacuum adsorption device. The support 31 is located at the left and right sides of the front part of the feeding mechanism. The top of the support 31 is provided with a cylinder 4, and the extension shafts of the left and right cylinders 4 are connected by a connecting plate 22. The connecting plate 22 is provided with vacuum adsorption device 27.

位于连接板22的四周分别套设有直线导杆28,直线导杆28的底端连接工作台5,所述的连接板22与直线导杆28之间设有直线轴承15。 Linear guide rods 28 are respectively sleeved around the connecting plate 22 , the bottom ends of the linear guide rods 28 are connected to the workbench 5 , and a linear bearing 15 is arranged between the connecting plate 22 and the linear guide rods 28 .

冲压机构包括模架、模架导柱、直流马达、马达变速箱、曲柄连杆机构、冲床可调节接头、上模装载板、上模,模架11位于送料机构后部左右两侧位置,位于模架的上方设有直流马达10,直流马达10通过马达进线接口1连接马达变速箱2,马达变速箱2连接曲柄连杆机构9的一端,曲柄连杆机构9的另一端连接冲床可调节接头16,冲床可调节接头16的下方通过上模装载板12连接上模13。 The stamping mechanism includes a mold base, a mold base guide column, a DC motor, a motor gearbox, a crank linkage mechanism, an adjustable joint for a punch press, an upper mold loading plate, and an upper mold. The mold base 11 is located on the left and right sides of the rear of the feeding mechanism. A DC motor 10 is arranged above the mold base, and the DC motor 10 is connected to the motor gearbox 2 through the motor inlet interface 1, and the motor gearbox 2 is connected to one end of the crank linkage mechanism 9, and the other end of the crank linkage mechanism 9 is connected to the punch press for adjustment. Connector 16, the punch press can adjust the lower part of the connector 16 to connect the upper die 13 through the upper die loading plate 12 .

位于上模13左右两侧的模架11上分别设有模架导轨14。 Formwork guide rails 14 are respectively provided on the mold bases 11 located on the left and right sides of the upper mold 13 .

电控箱7上设有人机界面6。 The electric control box 7 is provided with a man-machine interface 6 .

本实用新型利用直流马达10带动马达变速箱2,再由马达变速箱2输出轴连接曲柄连杆机构9,使冲头做直线运动;送料机构利用伺服马达21经联轴器连接滚珠丝杆18,滚珠丝杆18带动下模承载板17运动;为保持冲压时受力平衡,在下模承载板17下面通过4个滑块29与两条直线导轨19联接,也保证了下模承载板17在运动时的摩擦阻力降到最小;同时在送料时利用真空吸附装置27对产品的吸附作用,伺服马达21通过滚珠丝杆18走步距的作用,从而达到自动送料的效果。 The utility model uses the DC motor 10 to drive the motor gearbox 2, and then the output shaft of the motor gearbox 2 is connected to the crank connecting rod mechanism 9 to make the punch move in a straight line; the feeding mechanism uses the servo motor 21 to connect the ball screw 18 through the coupling , the ball screw 18 drives the lower die bearing plate 17 to move; in order to maintain the force balance during stamping, four slide blocks 29 are connected with two linear guide rails 19 under the lower die bearing plate 17, which also ensures that the lower die bearing plate 17 is The frictional resistance during movement is reduced to the minimum; at the same time, the vacuum adsorption device 27 is used to absorb the product during feeding, and the servo motor 21 is driven by the ball screw 18 to achieve the effect of automatic feeding.

为了降低劳动强度、节约人工成本,本实用新型采用直流马达10带动马达变速箱2作为动力源,最大冲压力为1T,直流马达10使用直流24VDC安全电压,并可以正、反双向点动控制,达到节能环保目的。 In order to reduce labor intensity and save labor costs, the utility model uses a DC motor 10 to drive the motor gearbox 2 as a power source. The maximum punching force is 1T. The DC motor 10 uses a DC 24VDC safety voltage, and can be controlled in both forward and reverse directions. To achieve the purpose of energy saving and environmental protection.

为了达到精密定位材料,本实用新型送料机构采用伺服马达21联接滚珠丝杆18驱动,真空吸附装置27及气缸4用作将材料吸出及放入定位针,模具承载平台由两条直线导轨19加滑块29组成;控制方面采用PLC及人机介面,可方便精确地控制送料距离及故障报警。 In order to achieve precise positioning of materials, the feeding mechanism of the utility model is driven by a servo motor 21 connected to a ball screw 18. The vacuum adsorption device 27 and the cylinder 4 are used to suck out the material and put it into the positioning pin. The mold carrying platform is connected by two linear guide rails 19 The slider is composed of 29; the control adopts PLC and man-machine interface, which can conveniently and accurately control the feeding distance and fault alarm.

可根据设定的参数自动连续多次将材料送入模具进行冲切,减少了人力取、放材料,节省操作时间及提高生产效率,同时也降低了劳动强度。 According to the set parameters, the material can be automatically and continuously sent to the mold for multiple times for punching, which reduces the manpower to pick and place materials, saves operating time and improves production efficiency, and also reduces labor intensity.

安全方面设置紧急停止、安全门、行程限位块、极限感应器及双起动按钮,PLC及人机介面控制故障信息保持及确认重启功能。 In terms of safety, it is equipped with emergency stop, safety door, travel limit block, limit sensor and double start button, PLC and man-machine interface control fault information maintenance and confirmation restart function.

Claims (8)

1. the salient point pressing equipment of a FPC, comprise frame, workbench, punching mechanism, feed mechanism, vacuum adsorption mechanism, it is characterized in that: frame (30) is provided with workbench (5), workbench (5) is provided with feed mechanism, the front side top being positioned at feed mechanism is provided with vacuum adsorption mechanism, and the back side top being positioned at feed mechanism is provided with punching mechanism; The left side being positioned at the front side of workbench (5) is provided with left start button (23), and the left side being positioned at the front side of workbench (5) is respectively equipped with scram button (25) and right start button (24); The frame (30) being positioned at workbench (5) below is provided with electric cabinet (7).
2. the salient point pressing equipment of a kind of FPC according to claim 1, it is characterized in that: described feed mechanism comprises servo motor, ball screw, line slideway, counterdie loading plate, counterdie, one end of servo motor (21) connects ball screw (18), ball screw (18) adopts connector to connect counterdie loading plate (17), counterdie loading plate (17) is connected with counterdie (26).
3. the salient point pressing equipment of a kind of FPC according to claim 2, it is characterized in that: be positioned at ball screw (18) left and right sides and be provided with line slideway (19), line slideway (19) is embedded with slide block (29), and slide block (29) is positioned at counterdie loading plate (17) back.
4. the salient point pressing equipment of a kind of FPC according to claim 1, it is characterized in that: described vacuum adsorption mechanism comprises support, cylinder, vacuum absorption device, support (31) is positioned at the anterior position, the left and right sides of feed mechanism, the top of support (31) is provided with cylinder (4), the projecting shaft of left and right sides cylinder (4) adopts connecting plate (22) to connect, and connecting plate (22) is provided with vacuum absorption device (27).
5. the salient point pressing equipment of a kind of FPC according to claim 4, it is characterized in that: the surrounding being positioned at connecting plate (22) is arranged with linear guide (28) respectively, the bottom connecting working table (5) of linear guide (28), is provided with linear bearing (15) between described connecting plate (22) and linear guide (28).
6. the salient point pressing equipment of a kind of FPC according to claim 1, it is characterized in that: described punching mechanism comprises mould bases, bearing type die set guide pin, d.c. motor, motor speed varying case, toggle, punch press adjustable connector, patrix loading plate, patrix, mould bases (11) is positioned at position, the left and right sides, feed mechanism rear portion, the top being positioned at mould bases is provided with d.c. motor (10), d.c. motor (10) is by motor inlet interface (1) connecting motor gearbox (2), one end of motor speed varying case (2) jointed crank connecting rod mechanism (9), the other end of toggle (9) connects punch press adjustable connector (16), the below of punch press adjustable connector (16) connects patrix (13) by patrix loading plate (12).
7. the salient point pressing equipment of a kind of FPC according to claim 6, is characterized in that: the mould bases (11) being positioned at patrix (13) left and right sides is respectively equipped with mould bases guide rail (14).
8. the salient point pressing equipment of a kind of FPC according to claim 1, is characterized in that: described electric cabinet (7) is provided with man-machine interface (6).
CN201520914930.8U 2015-11-17 2015-11-17 Bump stamping equipment of flexible line way board Expired - Lifetime CN205219296U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107750092A (en) * 2017-11-18 2018-03-02 上海伯乐电子有限公司 A kind of printed substrate automatic heating blistering equipment
CN107932626A (en) * 2017-12-11 2018-04-20 中航电测仪器股份有限公司 A kind of flexibility strain gauge cuts sorting unit
CN108515573A (en) * 2018-03-30 2018-09-11 遵义锦鸿富科技发展有限公司 Plastic foam perforating device
CN109676023A (en) * 2019-02-23 2019-04-26 济南金象机械设备有限公司 A kind of anchor ear press machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107750092A (en) * 2017-11-18 2018-03-02 上海伯乐电子有限公司 A kind of printed substrate automatic heating blistering equipment
CN107750092B (en) * 2017-11-18 2023-06-20 上海伯乐电子有限公司 Automatic thermal protruding equipment for printed circuit board
CN107932626A (en) * 2017-12-11 2018-04-20 中航电测仪器股份有限公司 A kind of flexibility strain gauge cuts sorting unit
CN107932626B (en) * 2017-12-11 2023-12-12 中航电测仪器股份有限公司 A flexible strain gauge cutting and sorting device
CN108515573A (en) * 2018-03-30 2018-09-11 遵义锦鸿富科技发展有限公司 Plastic foam perforating device
CN108515573B (en) * 2018-03-30 2020-04-10 遵义锦鸿富科技发展有限公司 Plastic foam perforating device
CN109676023A (en) * 2019-02-23 2019-04-26 济南金象机械设备有限公司 A kind of anchor ear press machine
CN109676023B (en) * 2019-02-23 2023-11-03 济南金象机械设备有限公司 Staple bolt punching machine

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