CN205207303U - Store up cable winch hydraulic system - Google Patents
Store up cable winch hydraulic system Download PDFInfo
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- CN205207303U CN205207303U CN201521048471.6U CN201521048471U CN205207303U CN 205207303 U CN205207303 U CN 205207303U CN 201521048471 U CN201521048471 U CN 201521048471U CN 205207303 U CN205207303 U CN 205207303U
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- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 239000002828 fuel tank Substances 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims description 70
- 238000011010 flushing procedure Methods 0.000 claims description 27
- 239000013589 supplement Substances 0.000 claims description 10
- 230000006837 decompression Effects 0.000 claims description 5
- 239000003921 oil Substances 0.000 description 290
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 13
- 238000004804 winding Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000013016 damping Methods 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
本实用新型涉及海缆埋设配套设备领域,具体地说是一种储缆绞车液压系统,包括油箱、主泵、主泵板式单向阀、辅泵、辅泵板式单向阀、比例方向阀﹑先导电磁换向阀、压力控制阀组﹑开闸阀组和排绳器阀组,主泵和辅泵均通过油箱供油,主泵与主泵板式单向阀相连,主泵板式单向阀与比例方向阀相连,比例方向阀与压力控制阀组相连,压力控制阀组与马达相连,所述马达通过比例方向阀控制运动方向并通过压力控制阀组控制工作压力差,开闸阀组与减速机的机械闸口相连,所述开闸阀组通过压力控制阀组和辅泵供油,排绳器阀组通过辅泵供油,辅泵板式单向阀通过不同的先导支路与先导电磁换向阀和比例方向阀相连。本实用新型能实现自动排缆功能及恒张力功能。
The utility model relates to the field of supporting equipment for submarine cable burying, in particular to a hydraulic system of a cable storage winch, including a fuel tank, a main pump, a main pump plate check valve, an auxiliary pump, an auxiliary pump plate check valve, and a proportional directional valve. Pilot electromagnetic reversing valve, pressure control valve group, gate opening valve group and rope release valve group, the main pump and auxiliary pump are supplied with oil through the oil tank, the main pump is connected with the main pump plate check valve, the main pump plate check valve is connected with the The proportional directional valve is connected, the proportional directional valve is connected with the pressure control valve group, the pressure control valve group is connected with the motor, the motor controls the movement direction through the proportional directional valve and the working pressure difference is controlled through the pressure control valve group, the gate valve group and the reducer The gate opening valve group supplies oil through the pressure control valve group and the auxiliary pump, the rope discharger valve group supplies oil through the auxiliary pump, and the auxiliary pump plate check valve communicates with the pilot electromagnetic reversing valve through different pilot branches. Connected to proportional directional valve. The utility model can realize the automatic cable discharge function and the constant tension function.
Description
技术领域technical field
本实用新型涉及海缆埋设配套设备领域,具体地说是一种设置于海缆埋设机布放装置中的具有自动排缆及恒张力功能的储缆绞车液压系统。The utility model relates to the field of supporting equipment for submarine cable embedding, in particular to a hydraulic system of a cable storage winch with automatic cable discharge and constant tension functions, which is arranged in a laying device of a submarine cable embedding machine.
背景技术Background technique
海缆埋设机布放装置是海缆埋设系统的重要组成部分,其功能是在规定的海况条件和水深条件下,完成海缆埋设机的吊放入水、回收作业以及埋设机落底后的拖曳作业。海缆埋设机布放装置由A形架及绞车系统组成,其中绞车系统为储缆绞车、拖缆绞车的双绞车配置形式。根据双绞车的工作原理以及作业流程要求,储缆绞车应具有手动模式和自动模式。The laying device of the submarine cable burying machine is an important part of the submarine cable burying system. Its function is to complete the hoisting of the submarine cable burying machine into the water, the recovery operation and the bottoming of the burying machine under the specified sea conditions and water depth conditions. Drag jobs. The laying device of the submarine cable embedding machine is composed of an A-frame and a winch system, wherein the winch system is a double winch configuration form of a cable storage winch and a towing winch. According to the working principle of the double winch and the requirements of the operation process, the cable storage winch should have a manual mode and an automatic mode.
手动模式需要人为进行操作,应用于储缆绞车上钢缆的初次缠绕以及更换,或者作业开始之前,人为张紧钢缆,以实现防止压力冲击和保护元件的功能。自动模式无需人为进行操作,应用于埋缆作业的整个流程。根据双绞车工作原理,作业中的储缆绞车始终处于自动模式,即储缆绞车的收放缆动作完全随动于拖缆绞车的收放缆动作,由于设置于储缆绞车上的钢缆为多圈多层的缠绕形式,要保证储缆绞车自动模式的实施,储缆绞车自身必须具有自动排缆的功能。同样根据双绞车的工作原理以及埋缆作业流程,为了保证拖缆绞车能够有效稳定地对外施加牵引力,自动模式中的储缆绞车还必须通过自身缠绕的钢缆对拖缆绞车时刻施加一定的恒张力。The manual mode requires manual operation, which is applied to the initial winding and replacement of the steel cable on the cable storage winch, or before the operation starts, to artificially tension the steel cable to achieve the functions of preventing pressure shock and protecting components. The automatic mode does not require human operation and is applied to the entire process of cable burying operations. According to the working principle of the double winch, the cable storage winch in operation is always in the automatic mode, that is, the cable storage winch’s retracting and unwinding action is completely followed by the towing cable winch’s cable retracting action, because the steel cables set on the cable storage winch are The multi-turn and multi-layer winding form, to ensure the implementation of the automatic mode of the cable storage winch, the cable storage winch itself must have the function of automatic cable discharge. Also according to the working principle of the double winch and the buried cable operation process, in order to ensure that the tow cable winch can effectively and stably apply traction to the outside, the cable storage winch in the automatic mode must also apply a certain constant force to the tow cable winch at all times through the steel cable wound by itself. tension.
实用新型内容Utility model content
本实用新型的目的在于提供一种储缆绞车液压系统,能够实现自动排缆功能及恒张力功能,充分满足设备需要。The purpose of the utility model is to provide a hydraulic system of a cable storage winch, which can realize the function of automatic cable discharge and constant tension, and fully meet the needs of the equipment.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
一种储缆绞车液压系统,包括马达﹑减速机、支撑油缸、定量马达、油箱、主泵、主泵板式单向阀、辅泵、辅泵板式单向阀、比例方向阀﹑先导电磁换向阀、压力控制阀组﹑开闸阀组和排绳器阀组,所述主泵和辅泵均通过油箱供油,所述主泵与主泵板式单向阀相连,由所述主泵板式单向阀引出的主泵供油支路与所述比例方向阀相连,所述比例方向阀通过第一连接支路和第二连接支路与压力控制阀组相连,所述压力控制阀组通过第三连接支路和第四连接支路与所述马达上的不同接口相连,所述压力控制阀组通过第五连接支路与所述开闸阀组相连,所述开闸阀组通过第六连接支路与所述减速机的机械闸口相连,所述马达通过所述比例方向阀控制运动方向并通过所述压力控制阀组控制工作压力差,所述减速机的机械闸口通过所述开闸阀组控制启闭;A hydraulic system of a cable storage winch, including a motor, a reducer, a support cylinder, a quantitative motor, an oil tank, a main pump, a main pump plate check valve, an auxiliary pump, an auxiliary pump plate check valve, a proportional directional valve, and a pilot electromagnetic reversing Valve, pressure control valve group, gate opening valve group and rope ejector valve group, the main pump and auxiliary pump are supplied with oil through the oil tank, the main pump is connected with the main pump plate type check valve, and the main pump plate type check valve The oil supply branch of the main pump leading to the valve is connected with the proportional directional valve, and the proportional directional valve is connected with the pressure control valve group through the first connection branch and the second connection branch, and the pressure control valve group is connected through the first The three connection branches and the fourth connection branch are connected to different interfaces on the motor, the pressure control valve group is connected with the gate opening valve group through the fifth connection branch, and the gate opening valve group is connected through the sixth connection branch The road is connected with the mechanical gate of the reducer, the motor controls the movement direction through the proportional directional valve and controls the working pressure difference through the pressure control valve group, and the mechanical gate of the reducer is controlled by the gate opening valve group opening and closing;
所述辅泵与辅泵板式单向阀相连,所述辅泵板式单向阀通过不同的供油管路分别与所述开闸阀组和排绳器阀组相连,并且所述辅泵板式单向阀通过不同的先导支路与所述先导电磁换向阀和比例方向阀相连,所述先导电磁换向阀与所述压力控制阀组上的补油口相连;所述支撑油缸和定量马达通过所述排绳器阀组驱动。The auxiliary pump is connected with the auxiliary pump plate type check valve, and the auxiliary pump plate type check valve is respectively connected with the gate opening valve group and the rope ejector valve group through different oil supply pipelines, and the auxiliary pump plate type check valve The directional valve is connected with the pilot electromagnetic directional valve and the proportional directional valve through different pilot branches, and the pilot electromagnetic directional valve is connected with the oil supply port on the pressure control valve group; the supporting oil cylinder and the quantitative motor It is driven by the valve group of the rope remover.
所述主泵和辅泵通过补油泵冲洗,并且所述压力控制阀组通过所述补油泵补油,所述补油泵与一个补油板式单向阀相连,由所述补油板式单向阀引出泵冲洗支路,所述泵冲洗支路上设有减压阀,且所述减压阀的输出端通过不同的支路分别与所述主泵和辅泵的冲洗口相连,其中在所述减压阀与主泵相连的支路上设有主泵冲洗节流阀和主泵冲洗阻尼,在所述减压阀与辅泵相连的支路上设有辅泵冲洗节流阀和辅泵冲洗阻尼,所述补油板式单向阀与所述先导电磁换向阀相连。The main pump and the auxiliary pump are flushed by the oil charge pump, and the pressure control valve group is replenished by the oil charge pump. The oil charge pump is connected with an oil charge plate type check valve, and the oil charge plate type check valve Lead out the pump flushing branch, the pump flushing branch is provided with a pressure relief valve, and the output end of the pressure relief valve is connected to the flushing port of the main pump and the auxiliary pump through different branches, wherein in the A main pump flushing throttle valve and a main pump flushing damper are provided on the branch where the pressure reducing valve is connected to the main pump, and an auxiliary pump flushing throttle valve and an auxiliary pump flushing damping are arranged on the branch where the pressure reducing valve is connected to the auxiliary pump , the oil-supplementing plate check valve is connected with the pilot electromagnetic reversing valve.
由所述主泵板式单向阀引出主泵回油支路与一个主泵回油电磁溢流阀相连,由所述辅泵板式单向阀引出辅泵回油支路与一个辅泵回油电磁溢流阀相连,由所述补油板式单向阀通过补油泵回油支路与一个补油泵回油电磁溢流阀相连,所述主泵回油电磁溢流阀的T口﹑辅泵回油电磁溢流阀的T口﹑补油泵回油电磁溢流阀的T口以及所述先导电磁换向阀的T口合成一路并依次经过回油冷却器和回油过滤器后与油箱相连。The main pump oil return branch led by the main pump plate check valve is connected with a main pump oil return electromagnetic overflow valve, and the auxiliary pump oil return branch drawn by the auxiliary pump plate check valve is connected with an auxiliary pump oil return branch. The electromagnetic overflow valve is connected, and the oil supply plate type check valve is connected with a charge pump oil return electromagnetic overflow valve through the oil return branch of the oil charge pump. The T port of the main pump oil return electromagnetic overflow valve and the auxiliary pump The T port of the oil return electromagnetic overflow valve, the T port of the oil return electromagnetic overflow valve of the charge pump, and the T port of the pilot electromagnetic reversing valve are combined into one circuit and connected to the oil tank after passing through the oil return cooler and oil return filter in sequence .
所述主泵板式单向阀通过负载反馈支路与所述主泵的负载反馈油口相连,在所述负载反馈支路上设有负载反馈电磁换向阀,所述负载反馈电磁换向阀的A口与所述主泵板式单向阀相连,所述负载反馈电磁换向阀的P口与主泵上的负载反馈油口相连,所述比例方向阀上设有C1口和C2口,所述C1口和C2口与一个负载反馈梭阀相连,所述负载反馈梭阀与所述负载反馈电磁换向阀的B口相连,所述负载反馈梭阀的T口与油箱相连。The main pump plate check valve is connected to the load feedback oil port of the main pump through a load feedback branch, and a load feedback electromagnetic reversing valve is arranged on the load feedback branch, and the load feedback electromagnetic reversing valve Port A is connected to the main pump plate check valve, port P of the load feedback electromagnetic reversing valve is connected to the load feedback oil port on the main pump, and the proportional directional valve is provided with C1 and C2 ports. The ports C1 and C2 are connected to a load feedback shuttle valve, the load feedback shuttle valve is connected to the B port of the load feedback electromagnetic reversing valve, and the T port of the load feedback shuttle valve is connected to the fuel tank.
所述主泵供油支路与所述比例方向阀上的P口相连,所述压力控制阀组上设有多个接口,其中所述比例方向阀的A口通过所述第一连接支路与压力控制阀组上的第一控制接口相连,所述比例方向阀的B口通过所述第二连接支路与压力控制阀组上的第二控制接口相连,所述辅泵板式单向阀与所述比例方向阀的X口相连,且在所述辅泵板式单向阀与所述比例方向阀的X口相连的支路上设有管式高压过滤器。The oil supply branch of the main pump is connected to the P port on the proportional directional valve, and the pressure control valve group is provided with multiple ports, wherein the A port of the proportional directional valve passes through the first connecting branch It is connected with the first control interface on the pressure control valve group, the B port of the proportional directional valve is connected with the second control interface on the pressure control valve group through the second connection branch, and the auxiliary pump plate check valve It is connected with the X port of the proportional directional valve, and a tubular high-pressure filter is arranged on the branch where the auxiliary pump plate check valve is connected with the X port of the proportional directional valve.
所述压力控制阀组上设有多个接口,其中第一控制接口通过所述第一连接支路与比例方向阀相连,第二控制接口通过所述第二连接支路与比例方向阀相连,第三控制接口通过所述第三连接支路与马达相连,第四控制接口通过所述第四连接支路与马达相连,第五控制接口通过所述第五连接支路与开闸阀组相连,泄油口通过一个泄漏油集流块与油箱相连;The pressure control valve group is provided with multiple interfaces, wherein the first control interface is connected to the proportional directional valve through the first connection branch, and the second control interface is connected to the proportional directional valve through the second connection branch. The third control interface is connected to the motor through the third connection branch, the fourth control interface is connected to the motor through the fourth connection branch, and the fifth control interface is connected to the gate opening valve group through the fifth connection branch, The oil drain port is connected to the oil tank through a leakage oil collecting block;
所述压力控制阀组包括插装式梭阀﹑插装式平衡阀﹑阀体组件﹑第一控制主路和第二控制主路,其中所述第一控制接口通过所述第一控制主路与所述第三控制接口相连,所述第二控制接口通过所述第二控制主路与所述第四控制接口相连;所述第一控制主路上设有插装式平衡阀,所述插装式平衡阀的接口A与所述第一控制接口相连,所述插装式平衡阀的接口B与所述第三控制接口相连,所述插装式平衡阀的接口C与所述第二控制主路相连;所述第一控制主路和第二控制主路之间设有两个控制支路,其中靠近所述第一控制接口的控制支路上设有插装式梭阀,所述插装式梭阀的接口A与所述插装式平衡阀和第一控制接口之间的第一控制主路相连,所述插装式梭阀的接口B与所述第二控制主路相连,所述插装式梭阀的接口C与所述第五控制接口相连,靠近所述第三控制接口的控制支路上设有阀体组件。The pressure control valve group includes a plug-in shuttle valve, a plug-in balance valve, a valve body assembly, a first control main circuit and a second control main circuit, wherein the first control interface passes through the first control main circuit It is connected with the third control interface, and the second control interface is connected with the fourth control interface through the second control main road; the first control main road is provided with a plug-in balancing valve, and the plug-in Port A of the installed balance valve is connected to the first control port, port B of the cartridge balance valve is connected to the third control port, and port C of the cartridge balance valve is connected to the second control port. The control main road is connected; there are two control branches between the first control main road and the second control main road, and a plug-in shuttle valve is arranged on the control branch close to the first control interface. Port A of the cartridge shuttle valve is connected to the first control main road between the cartridge balance valve and the first control port, and port B of the cartridge shuttle valve is connected to the second control main road , the port C of the cartridge shuttle valve is connected to the fifth control port, and a valve body assembly is arranged on the control branch near the third control port.
所述阀体组件包括插装式溢流阀主阀芯﹑插装式溢流阀控制盖板﹑先导级溢流阀和先导级电磁换向阀,其中插装式溢流阀主阀芯的A口与所述第一控制主路相连,插装式溢流阀主阀芯的B口与所述第二控制主路相连,插装式溢流阀控制盖板上的X口与所述第一控制主路相连,插装式溢流阀控制盖板的F口与插装式溢流阀主阀芯的弹簧腔连通,插装式溢流阀控制盖板的P口与先导级电磁换向阀的P口相连,先导级电磁换向阀的B口与先导级溢流阀的P口相连;所述先导级电磁换向阀的T口﹑先导级溢流阀的T口以及插装式溢流阀控制盖板的Y口连通汇成一路与压力控制阀组的泄油口相连,所述压力控制阀组的补油口与所述第二控制主路相连,在所述补油口与第二控制主路相连的管路上设有插装式单向阀。The valve body assembly includes the main valve core of the cartridge relief valve, the control cover plate of the cartridge relief valve, the pilot stage relief valve and the pilot stage electromagnetic reversing valve, wherein the main valve core of the cartridge relief valve Port A is connected to the first control main road, port B of the main spool of the cartridge relief valve is connected to the second main control road, port X on the control cover of the cartridge relief valve is connected to the The first control main circuit is connected, the F port of the plug-in relief valve control cover is connected with the spring cavity of the main valve core of the cartridge relief valve, and the P port of the cartridge relief valve control cover is connected with the pilot solenoid The P port of the reversing valve is connected, the B port of the pilot stage electromagnetic reversing valve is connected with the P port of the pilot stage relief valve; the T port of the pilot stage electromagnetic reversing valve, the T port of the pilot stage relief valve and the plug The Y port of the control cover plate of the installed relief valve is connected and merged into one road to connect with the oil drain port of the pressure control valve group, and the oil supply port of the pressure control valve group is connected with the second control main circuit, A cartridge check valve is arranged on the pipeline connecting the oil port with the second main control circuit.
所述开闸阀组上设有多个接口,其中第一开闸阀组接口与所述辅泵板式单向阀相连,第二开闸阀组接口通过所述第五连接支路与压力控制阀组相连,泄油口通过一个泄漏油集流块与油箱相连,输出接口通过所述第六连接支路与减速机上的机械闸口相连;The gate opening valve group is provided with a plurality of interfaces, wherein the first gate opening valve group interface is connected with the auxiliary pump plate check valve, and the second gate opening valve group interface is connected with the pressure control valve group through the fifth connection branch , the oil drain port is connected to the oil tank through a leakage oil collecting block, and the output interface is connected to the mechanical gate on the reducer through the sixth connection branch;
所述开闸阀组包括第一插装式减压阀、插装式电磁换向阀、插装式梭阀、插装式制动顺序阀、插装式节流阀和第二插装式减压阀,其中所述插装式梭阀上设有三个接口,所述第一开闸阀组接口和第一插装式减压阀的进油口连通,所述第一插装式减压阀的出油口与所述插装式电磁换向阀的P口连通,所述插装式电磁换向阀的B口与所述插装式梭阀的第一接口连通,所述第二开闸阀组接口与第二插装式减压阀的进油口连通,所述第二插装式减压阀的出油口与所述插装式梭阀的第二接口连通,所述插装式梭阀的第三接口与所述插装式制动顺序阀的P口连通,所述插装式制动顺序阀的A口与开闸阀组的输出接口连通,在插装式制动顺序阀的A口与所述输出接口相连的管路上设有插装式节流阀;所述插装式电磁换向阀的T口﹑第一插装式减压阀的泄油口、插装式制动顺序阀的T口以及第二插装式减压阀的泄油口汇成一路与开闸阀组的泄油口连通。The gate opening valve group includes a first plug-in pressure reducing valve, a plug-in electromagnetic reversing valve, a plug-in shuttle valve, a plug-in braking sequence valve, a plug-in throttle valve and a second plug-in pressure reducing valve. pressure valve, wherein the plug-in shuttle valve is provided with three ports, the port of the first gate opening valve group communicates with the oil inlet of the first plug-in pressure reducing valve, and the first plug-in pressure reducing valve The oil outlet of the plug-in electromagnetic reversing valve communicates with the P port of the plug-in electromagnetic reversing valve, the B port of the plug-in electromagnetic reversing valve communicates with the first port of the plug-in shuttle valve, and the second opening The port of the gate valve group communicates with the oil inlet of the second cartridge pressure reducing valve, and the oil outlet of the second cartridge pressure reducing valve communicates with the second interface of the cartridge shuttle valve. The third port of the shuttle valve is connected with the P port of the plug-in brake sequence valve, and the A port of the plug-in brake sequence valve is connected with the output port of the gate opening valve group. A plug-in throttle valve is provided on the pipeline connecting the port A of the valve with the output interface; the T port of the plug-in electromagnetic reversing valve, the oil drain port of the first plug-in pressure reducing valve, The T port of the type brake sequence valve and the oil drain port of the second cartridge pressure reducing valve merge into one path to communicate with the oil drain port of the gate opening valve group.
所述排绳器阀组上设有多个接口,其中进油口与所述辅泵板式单向阀相连,回油口与油箱相连,第一输出口和第二输出口分别与支撑油缸上的不同接口相连,第三输出口和第四输出口为分别与定量马达上的不同接口相连;There are multiple ports on the valve group of the rope remover, wherein the oil inlet is connected to the auxiliary pump plate check valve, the oil return port is connected to the oil tank, and the first output port and the second output port are respectively connected to the supporting oil cylinder. connected to different interfaces, the third output port and the fourth output port are respectively connected to different interfaces on the quantitative motor;
所述排绳器阀组上设有板式减压溢流阀、叠加式双向溢流阀、叠加式补油阀、叠加式双向节流阀、三位四通电磁换向阀、进油控制支路和回油控制支路,其中所述进油控制支路与排绳器阀组上的进油口相连,所述回油控制支路与排绳器阀组上的回油口相连;所述板式减压溢流阀的P口与所述进油控制支路相连,支撑油缸的有杆腔通过排绳器阀组上的第一输出口直接与所述回油控制支路相连,所述板式减压溢流阀的A口通过排绳器阀组上的第二输出口与支撑油缸的无杆腔相连,所述板式减压溢流阀的T口与所述回油控制支路相连;所述进油控制支路与所述三位四通电磁换向阀的P口相连,所述三位四通电磁换向阀的A口与所述叠加式双向节流阀的第一节流阀入口,所述三位四通电磁换向阀的B口与所述叠加式双向节流阀的第二节流阀入口相连,所述叠加式双向节流阀的第一节流阀出口分别与叠加式双向溢流阀的A口以及叠加式补油阀的第一补油阀出口相连,其中所述叠加式双向溢流阀的A口与排绳器阀组上的第三输出口相连,所述叠加式补油阀的第一补油阀入口与所述回油控制支路相连,所述叠加式双向节流阀的第二节流阀出口分别与叠加式双向溢流阀的B口以及叠加式补油阀的第二补油阀出口相连,其中所述叠加式双向溢流阀的B口与排绳器阀组上的第四输出口相连,所述叠加式补油阀的第二补油阀入口与回油控制支路相连。The valve group of the rope arranger is equipped with a plate pressure relief valve, a superimposed two-way overflow valve, a superimposed oil supply valve, a superimposed two-way throttle valve, a three-position four-way electromagnetic reversing valve, and an oil inlet control branch. Road and oil return control branch, wherein the oil inlet control branch is connected with the oil inlet on the valve group of the rope remover, and the oil return control branch is connected with the oil return port on the valve group of the rope remover; The P port of the plate type pressure relief valve is connected to the oil inlet control branch, and the rod chamber of the supporting cylinder is directly connected to the oil return control branch through the first output port on the rope row device valve group. The A port of the plate type pressure relief valve is connected with the rodless chamber of the supporting cylinder through the second output port on the valve group of the rope release device, and the T port of the plate type pressure relief valve is connected with the oil return control branch The oil inlet control branch is connected with the P port of the three-position four-way electromagnetic reversing valve, and the A port of the three-position four-way electromagnetic reversing valve is connected with the first port of the superimposed two-way throttle valve. Throttle valve inlet, the B port of the three-position four-way electromagnetic reversing valve is connected to the second throttle valve inlet of the superimposed two-way throttle valve, and the first throttle valve of the superimposed two-way throttle valve The outlets are respectively connected to the A port of the superimposed two-way relief valve and the outlet of the first oil supplement valve of the superimposed oil supplement valve, wherein the A port of the superimposed two-way relief valve is connected to the third output port on the rope release valve group. The inlet of the first oil replenishment valve of the superimposed oil supplement valve is connected with the oil return control branch, and the outlet of the second throttle valve of the superimposed two-way throttle valve is respectively connected with the superimposed two-way overflow valve. Port B of the superimposed oil replenishment valve is connected to the outlet of the second oil replenishment valve of the superimposed oil replenishment valve, wherein port B of the superimposed two-way relief valve is connected to the fourth output port on the valve group of the rope release device, and the superimposed oil replenishment valve The inlet of the second supplementary oil valve of the valve is connected with the oil return control branch.
所述压力控制阀组与马达相连的第四连接支路上设有冷却阀组,所述冷却阀组上设有多个接口,其中第一冷却阀组接口与马达相连,第二冷却阀组接口与压力控制阀组的第四控制接口相连,第三冷却阀组接口和第四冷却阀组接口与冷却器相连,泄油口通过泄漏油集流块与油箱相连;A cooling valve group is provided on the fourth connection branch where the pressure control valve group is connected to the motor, and a plurality of interfaces are provided on the cooling valve group, wherein the first cooling valve group interface is connected to the motor, and the second cooling valve group interface is connected to the motor. It is connected to the fourth control interface of the pressure control valve group, the third cooling valve group interface and the fourth cooling valve group interface are connected to the cooler, and the oil drain port is connected to the oil tank through the leakage oil collecting block;
所述冷却阀组内设有电磁换向阀、冷却阀组第一板式单向阀和冷却阀组第二板式单向阀,所述第一冷却阀组接口分别与冷却阀组第一板式单向阀的进油口、冷却阀组第二板式单向阀的出油口以及电磁换向阀的B口相连,其中所述冷却阀组第一板式单向阀的出油口与第二冷却阀组接口相连,所述冷却阀组第二板式单向阀的进油口与第三冷却阀组接口相连,冷却阀组的第四冷却阀组接口与所述电磁换向阀的A口相连,所述电磁换向阀的P口与所述第二冷却阀组接口相连,所述电磁换向阀的T口与泄油口相连。The cooling valve group is equipped with an electromagnetic reversing valve, a first plate check valve of the cooling valve group, and a second plate check valve of the cooling valve group. The oil inlet of the valve, the oil outlet of the second plate check valve of the cooling valve group and the B port of the electromagnetic reversing valve are connected, wherein the oil outlet of the first plate check valve of the cooling valve group is connected with the second cooling valve The valve group port is connected, the oil inlet of the second plate check valve of the cooling valve group is connected with the third cooling valve group port, and the fourth cooling valve group port of the cooling valve group is connected with the A port of the electromagnetic reversing valve , the P port of the electromagnetic reversing valve is connected to the interface of the second cooling valve group, and the T port of the electromagnetic reversing valve is connected to the oil drain port.
本实用新型的优点与积极效果为:Advantage and positive effect of the present utility model are:
1、本实用新型能够实现储缆绞车钢缆的自动、有序、恒张力缠绕,避免乱层的发生,有效提高钢缆的使用寿命。1. The utility model can realize the automatic, orderly and constant tension winding of the steel cable of the cable storage winch, avoid the occurrence of chaotic layers, and effectively improve the service life of the steel cable.
2、本实用新型能够实现储缆绞车完全自动的工作模式,无需人为参与,极大提高系统作业的效率和稳定性。2. The utility model can realize the fully automatic working mode of the cable storage winch without human participation, which greatly improves the efficiency and stability of the system operation.
3、本实用新型能够实现储缆绞车具有手动和自动两种操作模式,使储缆绞车的操作更灵活、可靠性更高。3. The utility model can realize that the cable storage winch has two operation modes, manual and automatic, so that the operation of the cable storage winch is more flexible and the reliability is higher.
4、本实用新型在系统中加入冷却单元、补油回路、冲洗回路,有效解决溢流或内泄高温油液对系统密封元件性能的影响,从而提高了元件工作可靠性及使用寿命。4. The utility model adds a cooling unit, an oil supply circuit, and a flushing circuit to the system, which effectively solves the impact of overflow or internal leakage of high-temperature oil on the performance of the sealing components of the system, thereby improving the reliability and service life of the components.
5、本实用新型对于长时间的埋缆作业,通过相应控制阀的功能切换,可以使储缆绞车主泵处于恒压,不输出流量状态待机,消除了恒张力状态下的溢流损失。5. For the long-term cable burying operation, the main pump of the cable storage winch can be kept at constant pressure by switching the function of the corresponding control valve, and the main pump of the cable storage winch can be kept on standby without output flow, eliminating the overflow loss under the constant tension state.
6、本实用新型的系统集成度高,辅泵和主泵串接安装,控制阀组为模块化设计、集成化安装,便于形成标准化产品。6. The system of the utility model has a high degree of integration, the auxiliary pump and the main pump are installed in series, and the control valve group is designed in a modular manner and installed in an integrated manner, which facilitates the formation of standardized products.
附图说明Description of drawings
图1为本实用新型的液压系统原理图,Fig. 1 is the schematic diagram of the hydraulic system of the present utility model,
图2为图1中的I处放大图,Figure 2 is an enlarged view of the I place in Figure 1,
图3为图2中的比例方向阀示意图,Fig. 3 is a schematic diagram of the proportional directional valve in Fig. 2,
图4为图2中的负载反馈电磁换向阀示意图,Fig. 4 is a schematic diagram of the load feedback electromagnetic reversing valve in Fig. 2,
图5为图2中的先导电磁换向阀示意图,Fig. 5 is a schematic diagram of the pilot electromagnetic reversing valve in Fig. 2,
图6为图1中的压力控制阀组示意图,Fig. 6 is a schematic diagram of the pressure control valve group in Fig. 1,
图7为图6中的阀块组件示意图,Fig. 7 is a schematic diagram of the valve block assembly in Fig. 6,
图8为图1中的开闸阀组示意图,Fig. 8 is a schematic diagram of the gate opening valve group in Fig. 1,
图9为图1中的冷却阀组示意图,Fig. 9 is a schematic diagram of the cooling valve group in Fig. 1,
图10为图1中的排绳器阀组的示意图。Fig. 10 is a schematic diagram of the valve group of the rope elevator in Fig. 1 .
其中,1为液压油箱,2为补油泵,3为补油电机,4为补油高压过滤器,5为补油板式单向阀,6为减压阀,7为主泵冲洗节流阀,8为主泵冲洗阻尼,9为辅泵冲洗节流阀,10为辅泵冲洗阻尼,11为辅泵,12为主泵,13为主电机,14为辅泵高压过滤器,15为辅泵板式单向阀,16为主泵高压过滤器,17为主泵板式单向阀,18为负载反馈电磁换向阀,19为辅泵回油电磁溢流阀,20为主泵回油电磁溢流阀,21为补油泵回油电磁溢流阀,22为先导电磁换向阀,23为管式高压过滤器,24为比例方向阀,25为负载反馈梭阀,26为压力控制阀组,261为插装式梭阀,262为插装式平衡阀,263为插装式溢流阀主阀芯,264为插装式溢流阀控制盖板,265为先导级溢流阀,266为先导级电磁换向阀,267为插装式单向阀,268为第一控制主路,269为第二控制主路,27为泄漏油集流块,28为冷却阀组,281为电磁换向阀,282为冷却阀组第一板式单向阀,283为冷却阀组第二板式单向阀,284为第一冷却阀组接口,285为第二冷却阀组接口,286为泄油口,287为第三冷却阀组接口,288为第四冷却阀组接口,29为冷却器,30为马达,31为减速机,32为开闸阀组,321为第一插装式减压阀,322为插装式电磁换向阀,323为插装式梭阀,324为插装式制动顺序阀,325为插装式节流阀,326为第二插装式减压阀,33为排绳器阀组,331为板式减压溢流阀,332为叠加式双向溢流阀,333为叠加式补油阀,3331为第一补油阀出口,3332为第二补油阀出口,3333为第一补油阀入口,3334为第二补油阀入口,334为叠加式双向节流阀,3341为第一节流阀入口,3342为第二节流阀入口,3343为第一节流阀出口,3344为第二节流阀出口,335为三位四通电磁换向阀,34为支撑油缸,35为定量马达,36为空气滤清器,37为油温传感器,38为液位计,39为加热器,40为吸油过滤器,41为吸油手动蝶阀,42为回油冷却器,43为回油过滤器,44为补油泵吸油过滤器,45为补油泵吸油手动蝶阀,46为开闸阀组供油支路,47为第五连接支路,48为第七连接支路,49为排绳阀组供油支路,50为主泵供油支路,51为辅泵回油支路,52为第一连接支路,53为第二连接支路,54为第三连接支路,55为第四连接支路,56为第六连接支路,57为第一控制接口,58为第二控制接口,59为补油口,60为第一先导支路,61为第二先导支路,62为第三控制接口,63为第四控制接口,64为第五控制接口,65为泄油口,66为第一开闸阀组接口,67为第二开闸阀组接口,68为输出接口,69为泄油口,70为进油口,71为回油口,72为第一输出口,73为第二输出口,74为第三输出口,75为第四输出口。Among them, 1 is the hydraulic oil tank, 2 is the oil charge pump, 3 is the oil charge motor, 4 is the oil charge high pressure filter, 5 is the oil charge plate check valve, 6 is the pressure reducing valve, 7 is the main pump flushing throttle valve, 8 is the main pump flushing damping, 9 is the auxiliary pump flushing throttle, 10 is the auxiliary pump flushing damping, 11 is the auxiliary pump, 12 is the main pump, 13 is the main motor, 14 is the high pressure filter of the auxiliary pump, 15 is the auxiliary pump Plate check valve, 16 is the main pump high pressure filter, 17 is the main pump plate check valve, 18 is the load feedback electromagnetic reversing valve, 19 is the auxiliary pump oil return electromagnetic overflow valve, 20 is the main pump oil return electromagnetic overflow Flow valve, 21 is the oil return electromagnetic overflow valve of the charge pump, 22 is the pilot electromagnetic reversing valve, 23 is the tubular high-pressure filter, 24 is the proportional directional valve, 25 is the load feedback shuttle valve, 26 is the pressure control valve group, 261 is a cartridge shuttle valve, 262 is a cartridge balance valve, 263 is the main valve core of the cartridge relief valve, 264 is the control cover of the cartridge relief valve, 265 is the pilot stage relief valve, and 266 is the Pilot stage electromagnetic reversing valve, 267 is a cartridge check valve, 268 is the first control main circuit, 269 is the second control main circuit, 27 is the leakage oil collecting block, 28 is the cooling valve group, 281 is the electromagnetic switch Directional valve, 282 is the first plate check valve of the cooling valve group, 283 is the second plate check valve of the cooling valve group, 284 is the interface of the first cooling valve group, 285 is the interface of the second cooling valve group, 286 is the oil drain port , 287 is the interface of the third cooling valve group, 288 is the interface of the fourth cooling valve group, 29 is the cooler, 30 is the motor, 31 is the reducer, 32 is the opening valve group, 321 is the first cartridge pressure reducing valve, 322 is a plug-in electromagnetic reversing valve, 323 is a plug-in shuttle valve, 324 is a plug-in brake sequence valve, 325 is a plug-in throttle valve, 326 is a second plug-in pressure reducing valve, and 33 is a Rope discharger valve group, 331 is a plate pressure relief valve, 332 is a superimposed two-way relief valve, 333 is a superimposed oil replenishment valve, 3331 is the outlet of the first oil replenishment valve, 3332 is the outlet of the second oil replenishment valve, 3333 is the inlet of the first oil replenishment valve, 3334 is the inlet of the second oil replenishment valve, 334 is the superimposed two-way throttle valve, 3341 is the inlet of the first throttle valve, 3342 is the inlet of the second throttle valve, 3343 is the first section Flow valve outlet, 3344 is the second throttle valve outlet, 335 is the three-position four-way electromagnetic reversing valve, 34 is the support oil cylinder, 35 is the quantitative motor, 36 is the air filter, 37 is the oil temperature sensor, 38 is the liquid Position meter, 39 is heater, 40 is oil suction filter, 41 is oil suction manual butterfly valve, 42 is oil return cooler, 43 is oil return filter, 44 is charge pump oil suction filter, 45 is charge pump oil suction manual butterfly valve, 46 is the oil supply branch of the gate opening valve group, 47 is the fifth connection branch, 48 is the seventh connection branch, 49 is the oil supply branch of the rope discharge valve group, 50 is the oil supply branch of the main pump, and 51 is the auxiliary pump Oil return branch, 52 is the first connection branch, 53 is the second connection branch, 54 is the third connection branch, 55 is the fourth connection branch, 56 is the sixth connection branch, 57 is the first control branch interface, 58 is the second control 59 is the oil supply port, 60 is the first pilot branch, 61 is the second pilot branch, 62 is the third control port, 63 is the fourth control port, 64 is the fifth control port, 65 is the drain port , 66 is the port of the first gate opening valve group, 67 is the port of the second gate opening valve group, 68 is the output port, 69 is the oil drain port, 70 is the oil inlet port, 71 is the oil return port, 72 is the first output port, 73 is the second output port, 74 is the third output port, and 75 is the fourth output port.
具体实施方式detailed description
下面结合附图对本实用新型作进一步详述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,储缆绞车液压系统上设有马达30﹑减速机31、﹑支撑油缸34和定量马达35,其中马达30通过减速机31与卷筒组件相连,所述减速机31上设有控制启停的机械闸口。As shown in Figure 1, the hydraulic system of the cable storage winch is provided with a motor 30, a reducer 31, a support cylinder 34 and a quantitative motor 35, wherein the motor 30 is connected to the reel assembly through a reducer 31, and the reducer 31 is provided with There is a mechanical gate to control the start and stop.
如图1所示,所述油箱1上设有空气滤清器36、油温传感器37、液位计38、加热器39,吸油过滤器40,吸油手动蝶阀41、回油冷却器42、回油过滤器43、补油泵吸油过滤器44和补油泵吸油手动蝶阀45,上述辅件可以保证液压油处于合理的清洁和温度范围,从而达到提高液压泵组、阀件、马达的工作可靠性及延长各元件使用寿命的功能。As shown in Figure 1, the oil tank 1 is provided with an air filter 36, an oil temperature sensor 37, a liquid level gauge 38, a heater 39, an oil suction filter 40, an oil suction manual butterfly valve 41, an oil return cooler 42, a Oil filter 43, charge pump oil suction filter 44 and charge pump oil suction manual butterfly valve 45, the above accessories can ensure that the hydraulic oil is in a reasonable cleanliness and temperature range, so as to improve the working reliability and Function to prolong the service life of each component.
如图1所示,本实用新型包括油箱1、主泵12、主泵板式单向阀17、辅泵11、辅泵板式单向阀15、主电机13﹑补油泵2、补油电机3﹑补油板式单向阀5、比例方向阀24﹑先导电磁换向阀22、压力控制阀组26﹑冷却阀组28﹑开闸阀组32和排绳器阀组33,其中主泵12和辅泵11串联并通过主电机13驱动同轴转动,由油箱1引出吸油管路,在所述吸油管路上依次设有吸油过滤器40和吸油手动蝶阀41,且所述吸油管路的输出端分成两个支路分别与所述主泵12和辅泵11的吸油口相连。主泵12主要为马达30提供工作压力油,辅泵11主要为排绳器阀组33、开闸阀组32提供压力油,同时为需要先导控制的元件提供先导控制油。As shown in Figure 1, the utility model includes a fuel tank 1, a main pump 12, a main pump plate type check valve 17, an auxiliary pump 11, an auxiliary pump plate type check valve 15, a main motor 13, an oil charge pump 2, an oil charge motor 3, Suction plate type check valve 5, proportional directional valve 24, pilot solenoid directional valve 22, pressure control valve group 26, cooling valve group 28, gate opening valve group 32 and rope ejector valve group 33, of which the main pump 12 and auxiliary pump 11 are connected in series and driven by the main motor 13 to rotate coaxially, the oil suction pipeline is led out from the oil tank 1, and the oil suction filter 40 and the oil suction manual butterfly valve 41 are arranged in sequence on the oil suction pipeline, and the output end of the oil suction pipeline is divided into two The two branches are respectively connected to the oil suction ports of the main pump 12 and the auxiliary pump 11. The main pump 12 mainly provides working pressure oil for the motor 30, and the auxiliary pump 11 mainly provides pressure oil for the rope ejector valve group 33 and the gate opening valve group 32, and at the same time provides pilot control oil for components requiring pilot control.
如图1~2所示,所述主泵12的出油口与主泵板式单向阀17的进油口相连,在所述主泵12与主泵板式单向阀17之间的管路上设有主泵高压过滤器16,由所述主泵板式单向阀17引出多条支路,包括主泵供油支路50﹑负载反馈支路和主泵回油支路,其中所述主泵供油支路50与比例方向阀24相连,所述负载反馈支路与所述主泵12相连,所述主泵回油支路与一个主泵回油电磁溢流阀20的P口相连。As shown in Figures 1-2, the oil outlet of the main pump 12 is connected to the oil inlet of the main pump plate check valve 17, and on the pipeline between the main pump 12 and the main pump plate check valve 17 A main pump high-pressure filter 16 is provided, and a plurality of branches are drawn from the main pump plate check valve 17, including the main pump oil supply branch 50, the load feedback branch and the main pump oil return branch, wherein the main pump The pump oil supply branch 50 is connected to the proportional directional valve 24, the load feedback branch is connected to the main pump 12, and the main pump oil return branch is connected to the P port of a main pump oil return electromagnetic overflow valve 20 .
如图1~2所示,所述主泵12通过所述主泵供油支路50与比例方向阀24相连,所述比例方向阀24通过第一连接支路52和第二连接支路53与压力控制阀组26相连,所述压力控制阀组26通过第三连接支路54和第四连接支路55与马达30相连,所述开闸阀组32通过第六连接支路56与所述减速机31的机械闸口相连,所述开闸阀组32工作的压力油液来自辅泵11和压力控制阀组26,其中所述压力控制阀组26通过第五连接支路47与所述开闸阀组32相连供油。As shown in Figures 1-2, the main pump 12 is connected to the proportional directional valve 24 through the main pump oil supply branch 50, and the proportional directional valve 24 is connected through the first connecting branch 52 and the second connecting branch 53 It is connected with the pressure control valve group 26, the pressure control valve group 26 is connected with the motor 30 through the third connection branch 54 and the fourth connection branch 55, and the gate opening valve group 32 is connected with the motor 30 through the sixth connection branch 56. The mechanical gate of the reducer 31 is connected, and the pressure oil for the gate opening valve group 32 comes from the auxiliary pump 11 and the pressure control valve group 26, wherein the pressure control valve group 26 is connected to the gate opening valve group through the fifth connection branch 47 Group 32 are connected for oil supply.
如图1~2所示,由所述主泵板式单向阀17引出的负载反馈支路与所述主泵12的负载反馈油口相连,在所述负载反馈支路上设有负载反馈电磁换向阀18,所述负载反馈电磁换向阀18为二位四通电磁换向阀,如图1~2及图4所示,所述负载反馈电磁换向阀18的A口与所述主泵板式单向阀17相连,所述负载反馈电磁换向阀18的P口与主泵12上的负载反馈油口相连,如图1~3所示,所述比例方向阀24上设有C1口和C2口,所述C1口和C2口与一个负载反馈梭阀25相连,所述负载反馈梭阀25与所述负载反馈电磁换向阀18的B口相连,所述负载反馈梭阀25的T口与油箱1相连。As shown in Figures 1-2, the load feedback branch led by the main pump plate check valve 17 is connected to the load feedback oil port of the main pump 12, and a load feedback electromagnetic switch is arranged on the load feedback branch. directional valve 18, the load feedback electromagnetic directional valve 18 is a two-position four-way electromagnetic directional valve, as shown in Figures 1-2 and Figure 4, the A port of the load feedback electromagnetic directional valve 18 is connected to the main The pump plate check valve 17 is connected, and the P port of the load feedback electromagnetic reversing valve 18 is connected with the load feedback oil port on the main pump 12, as shown in Figures 1 to 3, and the proportional directional valve 24 is provided with a C1 Port and C2 port, the C1 port and C2 port are connected with a load feedback shuttle valve 25, the load feedback shuttle valve 25 is connected with the B port of the load feedback electromagnetic reversing valve 18, and the load feedback shuttle valve 25 The T port of the fuel tank 1 is connected.
如图1~2所示,所述辅泵11的出油口与辅泵板式单向阀15的进油口相连,在所述辅泵11与辅泵板式单向阀15之间的管路上设有辅泵高压过滤器14,由所述辅泵板式单向阀15引出多条支路,包括开闸阀组供油支路46﹑排绳阀组供油支路49、第一先导支路60、第二先导支路61和辅泵回油支路51,其中所述开闸阀组供油支路46与开闸阀组32相连供油,所述排绳阀组供油支路49与排绳器阀组33相连供油,所述第一先导支路60与所述先导电磁换向阀22相连,所述第二先导支路61与所述比例方向阀24相连,所述辅泵回油支路51与一个辅泵回油电磁溢流阀19的P口相连。As shown in Figures 1-2, the oil outlet of the auxiliary pump 11 is connected to the oil inlet of the auxiliary pump plate check valve 15, and on the pipeline between the auxiliary pump 11 and the auxiliary pump plate check valve 15 An auxiliary pump high-pressure filter 14 is provided, and multiple branches are drawn from the auxiliary pump plate check valve 15, including the oil supply branch 46 of the gate opening valve group, the oil supply branch 49 of the rope discharge valve group, and the first pilot branch 60. The second pilot branch 61 and the auxiliary pump oil return branch 51, wherein the gate opening valve group oil supply branch 46 is connected with the gate opening valve group 32 to supply oil, and the rope row valve group oil supply branch 49 is connected to the drain The rope valve group 33 is connected to supply oil, the first pilot branch 60 is connected to the pilot electromagnetic reversing valve 22, the second pilot branch 61 is connected to the proportional directional valve 24, and the auxiliary pump return The oil branch 51 is connected with the P port of an auxiliary pump oil return electromagnetic overflow valve 19 .
如图1~2所示,补油泵2主要为辅泵11和主泵12提供冲洗油,同时为压力控制阀组26提供补油。如图1所示,补油泵2由补油电机3驱动,补油泵2的吸油口经过补油泵吸油过滤器44和补油泵吸油手动蝶阀45和油箱1连通,补油泵2的出油口与补油板式单向阀5的进油口连通,在补油泵2与补油板式单向阀5相连的管路上设有补油高压过滤器4,由补油板式单向阀5引出多条支路,包括泵冲洗支路、压力阀组补油支路和补油泵回油支路,其中泵冲洗支路与一个减压阀6的进油口相连,由所述减压阀6的出油口引出两个支路分别与主泵12和辅泵11的冲洗口相连,在所述减压阀6与主泵12相连的支路上设有主泵冲洗节流阀7和主泵冲洗阻尼8,在所述减压阀6与辅泵11相连的支路上设有辅泵冲洗节流阀9和辅泵冲洗阻尼10。压力阀组补油支路与一个先导电磁换向阀22相连,如图1~2和图5所示,所述先导电磁换向阀22的P口与所述补油板式单向阀5相连,所述压力控制阀组26上设有补油口59,所述先导电磁换向阀22的B口与所述压力控制阀组26上的补油口59相连,所述先导电磁换向阀22的先导油口通过所述先导支路60与所述辅泵板式单向阀15相连。As shown in FIGS. 1-2 , the charge pump 2 mainly provides flushing oil for the auxiliary pump 11 and the main pump 12 , and provides charge oil for the pressure control valve group 26 at the same time. As shown in Figure 1, the oil charge pump 2 is driven by the oil charge motor 3, the oil suction port of the oil charge pump 2 communicates with the oil tank 1 through the oil suction filter 44 of the oil charge pump and the oil suction manual butterfly valve 45 of the oil charge pump, and the oil outlet of the oil charge pump 2 is connected with the oil charge pump 2. The oil inlet of the oil supply check valve 5 is connected. On the pipeline connecting the oil supply pump 2 and the oil supply check valve 5, there is an oil supply high-pressure filter 4, and a plurality of branches are drawn from the oil supply check valve 5. , including the pump flushing branch, the pressure valve group oil supply branch and the charge pump oil return branch, wherein the pump flushing branch is connected to the oil inlet of a pressure reducing valve 6, and the oil outlet of the pressure reducing valve 6 The two branches are drawn out to be connected to the flushing ports of the main pump 12 and the auxiliary pump 11 respectively, and the main pump flushing throttle valve 7 and the main pump flushing damper 8 are arranged on the branch road where the pressure reducing valve 6 is connected to the main pump 12. An auxiliary pump flushing throttle valve 9 and an auxiliary pump flushing damper 10 are provided on the branch where the pressure reducing valve 6 is connected with the auxiliary pump 11 . The oil supply branch of the pressure valve group is connected with a pilot electromagnetic reversing valve 22, as shown in Fig. , the pressure control valve group 26 is provided with an oil supply port 59, the B port of the pilot electromagnetic reversing valve 22 is connected with the oil supply port 59 on the pressure control valve group 26, and the pilot electromagnetic reversing valve The pilot oil port of 22 is connected with the auxiliary pump plate check valve 15 through the pilot branch 60 .
如图1~2及图4所示,所述主泵回油电磁溢流阀20的T口﹑辅泵回油电磁溢流阀19的T口﹑补油泵回油电磁溢流阀21的T口以及所述先导电磁换向阀22的T口合成一路并通过回油冷却器42和回油过滤器43与油箱1相连。As shown in Figures 1-2 and Figure 4, the T port of the oil return electromagnetic overflow valve 20 of the main pump, the T port of the oil return electromagnetic overflow valve 19 of the auxiliary pump, and the T port of the oil return electromagnetic overflow valve 21 of the charge pump The port and the T port of the pilot electromagnetic reversing valve 22 are integrated into one channel and connected to the oil tank 1 through the oil return cooler 42 and the oil return filter 43 .
所述马达30为插装式轴向柱塞变量马达,所述比例方向阀24用于控制所述马达30的运动方向,其中如图1~3所示,主泵12通过主泵供油支路50与比例方向阀24上的P口相连,如图6所示,在压力控制阀组26上设有多个控制接口,其中所述比例方向阀24的A口通过所述第一连接支路52与压力控制阀组26上的第一控制接口57相连,所述比例方向阀24的B口通过所述第二连接支路53与压力控制阀组26上的第二控制接口58相连,所述辅泵板式单向阀15通过所述第二先导支路61与所述比例方向阀24的X口相连,且在所述第二先导支路上设有管式高压过滤器23。The motor 30 is a plug-in axial piston variable motor, and the proportional directional valve 24 is used to control the movement direction of the motor 30. As shown in FIGS. The road 50 is connected to the P port on the proportional directional valve 24, as shown in Figure 6, a plurality of control interfaces are provided on the pressure control valve group 26, wherein the A port of the proportional directional valve 24 passes through the first connecting branch The road 52 is connected with the first control interface 57 on the pressure control valve group 26, and the B port of the proportional directional valve 24 is connected with the second control interface 58 on the pressure control valve group 26 through the second connecting branch 53, The auxiliary pump plate check valve 15 is connected to the X port of the proportional directional valve 24 through the second pilot branch 61 , and a tubular high-pressure filter 23 is arranged on the second pilot branch.
如图6~7所示,所述压力控制阀组26为集成阀组,主要用于控制马达30的工作压力差,在所述压力控制阀组26上除所述第一控制接口57﹑第二控制接口58外还设有第三控制接口62﹑第四控制接口63﹑第五控制接口64、补油口59和泄油口65,其中所述第三控制接口62和第四控制接口63分别通过所述第三连接支路54和第四连接支路55与马达30上的不同接口相连,第五控制接口64通过所述第五连接支路47给开闸阀组32供油,所述泄油口65与一个泄漏油集流块27相连,所述泄漏油集流块27与油箱1相连。As shown in Figures 6-7, the pressure control valve group 26 is an integrated valve group, which is mainly used to control the working pressure difference of the motor 30. On the pressure control valve group 26, the first control interface 57, the second In addition to the second control interface 58, a third control interface 62, a fourth control interface 63, a fifth control interface 64, an oil supply port 59 and an oil drain port 65 are provided, wherein the third control interface 62 and the fourth control interface 63 The third connection branch 54 and the fourth connection branch 55 are respectively connected to different interfaces on the motor 30, and the fifth control interface 64 supplies oil to the gate opening valve group 32 through the fifth connection branch 47. The oil drain port 65 is connected with a leakage oil collecting block 27 , and the leakage oil collecting block 27 is connected with the oil tank 1 .
如图6~7所示,所述压力控制阀组26包括插装式梭阀261﹑插装式平衡阀262﹑插装式溢流阀主阀芯263﹑插装式溢流阀控制盖板264﹑先导级溢流阀265﹑先导级电磁换向阀266﹑插装式单向阀267﹑第一控制主路268和第二控制主路269,其中所述插装式溢流阀主阀芯263﹑插装式溢流阀控制盖板264﹑先导级溢流阀265和先导级电磁换向阀266组成一个阀块组件。所述第一控制接口57通过所述第一控制主路268与压力控制阀组26另一侧的第三控制接口62相连,所述第二控制接口58通过所述第二控制主路269与压力控制阀组26另一侧的第四控制接口63相连。As shown in Figures 6-7, the pressure control valve group 26 includes a cartridge shuttle valve 261, a cartridge balance valve 262, a cartridge relief valve main valve core 263, a cartridge relief valve control cover 264, pilot stage relief valve 265, pilot stage electromagnetic reversing valve 266, cartridge check valve 267, first control main circuit 268 and second control main circuit 269, wherein the cartridge relief valve main valve The core 263, the plug-in relief valve control cover plate 264, the pilot stage relief valve 265 and the pilot stage electromagnetic reversing valve 266 form a valve block assembly. The first control interface 57 is connected to the third control interface 62 on the other side of the pressure control valve group 26 through the first control main circuit 268 , and the second control interface 58 is connected to the third control interface 62 through the second control main circuit 269 . The fourth control interface 63 on the other side of the pressure control valve group 26 is connected.
如图6所示,在所述第一控制主路268上设有插装式平衡阀262,所述插装式平衡阀262设有三个接口,其中插装式平衡阀262的接口A与压力控制阀组26上的第一控制接口57相连,插装式平衡阀262的接口B与压力控制阀组26上的第三控制接口62相连,插装式平衡阀262的接口C与所述第二控制主路269相连。As shown in Figure 6, a plug-in balance valve 262 is provided on the first control main road 268, and the plug-in balance valve 262 is provided with three ports, wherein the port A of the plug-in balance valve 262 is connected to the pressure The first control port 57 on the control valve group 26 is connected, the port B of the plug-in balance valve 262 is connected to the third control port 62 on the pressure control valve group 26, and the port C of the plug-in balance valve 262 is connected to the first control port 62 of the pressure control valve group 26. The two control main roads 269 are connected.
如图6所示,在所述第一控制主路268和第二控制主路269之间还设有两个控制支路,其中靠近所述第一控制接口57的控制支路上设有插装式梭阀261。所述插装式梭阀261上设有三个接口,其中插装式梭阀261的接口A与插装式平衡阀262和第一控制接口57之间的第一控制主路268相连,插装式梭阀261的接口B与第二控制主路269相连,插装式梭阀261的接口C与压力控制阀组26上的第五控制接口64相连。As shown in FIG. 6, there are two control branches between the first control main circuit 268 and the second control main circuit 269, wherein the control branch near the first control interface 57 is provided with a plug-in Type shuttle valve 261. The plug-in shuttle valve 261 is provided with three ports, wherein the port A of the plug-in shuttle valve 261 is connected with the first control main road 268 between the plug-in balancing valve 262 and the first control port 57, and the plug-in Port B of the shuttle valve 261 is connected to the second main control circuit 269 , and port C of the cartridge shuttle valve 261 is connected to the fifth control port 64 on the pressure control valve group 26 .
如图6~7所示,在靠近第三控制接口62的控制支路上设有所述阀体组件,其中插装式溢流阀主阀芯263的A口与所述第一控制主路268相连,插装式溢流阀主阀芯263的B口与所述第二控制主路269相连,插装式溢流阀控制盖板264上的X口与第一控制主路268相连,插装式溢流阀控制盖板264的F口与插装式溢流阀主阀芯263的弹簧腔连通,插装式溢流阀控制盖板264的P口与先导级电磁换向阀266的P口相连,先导级电磁换向阀266的B口与先导级溢流阀265的P口相连,所述先导级电磁换向阀266的T口﹑先导级溢流阀265的T口以及插装式溢流阀控制盖板264的Y口连通汇成一路和压力控制阀组26的泄油口65相连,所述压力控制阀组26的补油口59与所述第二控制主路269相连,在所述补油口59与第二控制主路269相连的管路上设有插装式单向阀267。As shown in Figures 6-7, the valve body assembly is provided on the control branch road close to the third control interface 62, wherein the A port of the main valve core 263 of the plug-in relief valve is connected to the first control main road 268 The B port of the main spool 263 of the plug-in relief valve is connected with the second control main road 269, and the X port on the control cover plate 264 of the plug-in relief valve is connected with the first control main road 268. The F port of the control cover plate 264 of the installed relief valve is connected with the spring cavity of the main valve core 263 of the cartridge relief valve, and the P port of the control cover plate 264 of the cartridge relief valve is connected with the port of the pilot electromagnetic reversing valve 266. The P port is connected, the B port of the pilot stage electromagnetic reversing valve 266 is connected with the P port of the pilot stage relief valve 265, the T port of the pilot stage electromagnetic reversing valve 266, the T port of the pilot stage relief valve 265 and the plug The Y port of the control cover plate 264 of the installed overflow valve is connected and merged into one road and connected with the oil drain port 65 of the pressure control valve group 26, and the oil supply port 59 of the pressure control valve group 26 is connected with the second main control circuit 269 A plug-in check valve 267 is provided on the pipeline connecting the oil supply port 59 and the second main control circuit 269 .
如图1所示,在压力控制阀组26与马达30相连的第四连接支路55上设有冷却阀组28,所述冷却阀组28主要是防止从插装式溢流阀主阀芯263的A口溢流的高温油液直供给马达30,造成密封元件的损伤。如图9所示,所述冷却阀组28上设有多个接口,其中第一冷却阀组接口284与马达30相连,第二冷却阀组接口285与压力控制阀组26的第四控制接口63相连,第三冷却阀组接口287和第四冷却阀组接口288与冷却器29相连,泄油口286与所述泄漏油集流块27相连。所述冷却阀组28内设有电磁换向阀281、冷却阀组第一板式单向阀282和冷却阀组第二板式单向阀283,所述第一冷却阀组接口284分别与冷却阀组第一板式单向阀282的进油口、冷却阀组第二板式单向阀283的出油口以及电磁换向阀281的B口相连,其中所述冷却阀组第一板式单向阀282的出油口与第二冷却阀组接口285相连,所述冷却阀组第二板式单向阀283的进油口与第三冷却阀组接口287相连,冷却阀组28的第四冷却阀组接口288与所述电磁换向阀281的A口相连,所述电磁换向阀281的P口与所述第二冷却阀组接口285相连,所述电磁换向阀281的T口与泄油口286相连。As shown in Figure 1, a cooling valve group 28 is provided on the fourth connection branch 55 where the pressure control valve group 26 is connected to the motor 30, and the cooling valve group 28 is mainly to prevent the main valve core of the cartridge relief valve from The high-temperature oil overflowing from port A of 263 is directly supplied to the motor 30, causing damage to the sealing element. As shown in Figure 9, the cooling valve group 28 is provided with a plurality of ports, wherein the first cooling valve group port 284 is connected to the motor 30, the second cooling valve group port 285 is connected to the fourth control port of the pressure control valve group 26 63, the third cooling valve group interface 287 and the fourth cooling valve group interface 288 are connected to the cooler 29, and the oil drain port 286 is connected to the leakage oil collecting block 27. The cooling valve group 28 is provided with an electromagnetic reversing valve 281, a first plate check valve 282 of the cooling valve group and a second plate check valve 283 of the cooling valve group. The oil inlet port of the first plate check valve 282 of the group, the oil outlet port of the second plate check valve 283 of the cooling valve group, and the B port of the electromagnetic reversing valve 281 are connected, wherein the first plate check valve of the cooling valve group The oil outlet of 282 is connected with the second cooling valve group interface 285, the oil inlet port of the second plate check valve 283 of the cooling valve group is connected with the third cooling valve group interface 287, and the fourth cooling valve of the cooling valve group 28 The group interface 288 is connected to the A port of the electromagnetic reversing valve 281, the P port of the electromagnetic reversing valve 281 is connected to the second cooling valve group interface 285, and the T port of the electromagnetic reversing valve 281 is connected to the drain The oil port 286 is connected.
开闸阀组32主要是保证减速机31的机械闸口可以稳定快速的开启,供给开闸阀组工作的压力油液来自辅泵11和压力控制阀组26。如图8所示,在所述开闸阀组32上设有多个接口,其中第一开闸阀组接口66通过开闸阀组供油支路46与所述辅泵板式单向阀15相连,第二开闸阀组接口67通过所述第五连接支路47与压力控制阀组26上的第五控制接口64相连,开闸阀组32的泄油口69通过第七连接支路48与所述泄漏油集流块27相连,输出接口68通过第六连接支路56与减速机31上的机械闸口相连。The gate opening valve group 32 is mainly to ensure that the mechanical gate of the reducer 31 can be opened stably and quickly, and the pressure oil supplied to the gate opening valve group comes from the auxiliary pump 11 and the pressure control valve group 26 . As shown in Figure 8, multiple interfaces are provided on the gate opening valve group 32, wherein the first gate opening valve group interface 66 is connected to the auxiliary pump plate type check valve 15 through the gate opening valve group oil supply branch 46, and the second The second opening valve group port 67 is connected to the fifth control port 64 on the pressure control valve group 26 through the fifth connection branch 47, and the oil drain port 69 of the gate opening valve group 32 is connected to the leakage port 69 through the seventh connection branch 48. The oil collecting block 27 is connected to each other, and the output interface 68 is connected to the mechanical gate on the reducer 31 through the sixth connection branch 56 .
如图8所示,所述开闸阀组32包括第一插装式减压阀321﹑插装式电磁换向阀322﹑插装式梭阀323﹑插装式制动顺序阀324﹑插装式节流阀325和第二插装式减压阀326,其中所述插装式梭阀323上设有三个接口,所述第一开闸阀组接口66和第一插装式减压阀321的进油口连通,所述第一插装式减压阀321的出油口与所述插装式电磁换向阀322的P口连通,所述插装式电磁换向阀322的B口与所述插装式梭阀323的第一接口连通,开闸阀组32的第二开闸阀组接口67与第二插装式减压阀326的进油口连通,所述第二插装式减压阀326的出油口与所述插装式梭阀323的第二接口连通,所述插装式梭阀323的第三接口与所述插装式制动顺序阀324的P口连通,所述插装式制动顺序阀324的A口与开闸阀组32的输出接口68连通,在插装式制动顺序阀324的A口与所述输出接口68相连的管路上设有插装式节流阀325。所述插装式电磁换向阀322的T口﹑第一插装式减压阀321的泄油口、插装式制动顺序阀324的T口以及第二插装式减压阀326的泄油口汇成一路与开闸阀组32的泄油口69连通。As shown in Figure 8, the gate opening valve group 32 includes a first plug-in pressure reducing valve 321, a plug-in electromagnetic reversing valve 322, a plug-in shuttle valve 323, a plug-in braking sequence valve 324, a plug-in Throttle valve 325 and the second plug-in pressure reducing valve 326, wherein the plug-in shuttle valve 323 is provided with three interfaces, the first gate opening valve group interface 66 and the first plug-in pressure reducing valve 321 The oil inlet port of the first plug-in pressure reducing valve 321 is connected with the P port of the plug-in electromagnetic reversing valve 322, and the B port of the plug-in electromagnetic reversing valve 322 It communicates with the first port of the plug-in shuttle valve 323, and the second gate-opening valve group port 67 of the gate-opening valve group 32 communicates with the oil inlet of the second plug-in pressure reducing valve 326. The oil outlet of the decompression valve 326 communicates with the second port of the plug-in shuttle valve 323, and the third port of the plug-in shuttle valve 323 communicates with the P port of the plug-in brake sequence valve 324. , the port A of the plug-in braking sequence valve 324 communicates with the output port 68 of the gate opening valve group 32, and a plug is provided on the pipeline connecting the port A of the plug-in braking sequence valve 324 with the output port 68. Installed throttle valve 325. The T port of the plug-in electromagnetic reversing valve 322, the oil drain port of the first plug-in pressure reducing valve 321, the T port of the plug-in brake sequence valve 324 and the port of the second plug-in pressure reducing valve 326 The oil drain ports merge into one path and communicate with the oil drain port 69 of the gate opening valve group 32 .
排绳器阀组33主要用于驱动支撑油缸34和定量马达35,如图1和图10所示,所述排绳器阀组33上设有多个接口,其中进油口70通过所述排绳阀组供油支路49与所述辅泵板式单向阀15相连,回油口71通过回油支路与油箱1相连,且所述回油支路与所述主泵回油电磁溢流阀20的T口﹑辅泵回油电磁溢流阀19的T口﹑补油泵回油电磁溢流阀21的T口以及所述先导电磁换向阀22的T口一起合成一路并通过回油冷却器42和回油过滤器43与油箱1相连,所述排绳器阀组33上的第一输出口72和第二输出口73分别与支撑油缸34上的不同接口相连,第三输出口74和第四输出口75为分别与定量马达35上的不同接口相连。The rope remover valve group 33 is mainly used to drive the support cylinder 34 and the quantitative motor 35, as shown in Figure 1 and Figure 10, the rope remover valve group 33 is provided with a plurality of interfaces, wherein the oil inlet 70 passes through the The oil supply branch 49 of the rope discharge valve group is connected to the auxiliary pump plate check valve 15, the oil return port 71 is connected to the oil tank 1 through the oil return branch, and the oil return branch is connected to the main pump oil return solenoid The T port of the overflow valve 20, the T port of the auxiliary pump oil return electromagnetic overflow valve 19, the T port of the charge pump oil return electromagnetic overflow valve 21 and the T port of the pilot electromagnetic reversing valve 22 are combined into one channel and passed through The oil return cooler 42 and the oil return filter 43 are connected to the oil tank 1, and the first output port 72 and the second output port 73 on the valve group 33 of the rope remover are respectively connected to different interfaces on the support cylinder 34, and the third The output port 74 and the fourth output port 75 are respectively connected to different interfaces on the quantitative motor 35 .
如图10所示,所述排绳器阀组33上设有板式减压溢流阀331、叠加式双向溢流阀332、叠加式补油阀333、叠加式双向节流阀334、三位四通电磁换向阀335、进油控制支路和回油控制支路,其中进油控制支路与进油口70相连,回油控制支路与回油口71相连。所述板式减压溢流阀331的P口与进油控制支路相连,所述板式减压溢流阀331的A口与所述第二输出口73相连,所述板式减压溢流阀331的T口与回油控制支路相连,所述第二输出口73与支撑油缸34的无杆腔连通,而支撑油缸34的有杆腔通过所述第一输出口72直接与回油控制支路相连。叠加式双向溢流阀332、叠加式补油阀333、叠加式双向节流阀334和三位四通电磁换向阀335可以相互叠加安装成一组,所述进油控制支路与所述三位四通电磁换向阀335的P口相连,所述三位四通电磁换向阀335的A口与所述叠加式双向节流阀334的第一节流阀入口3341,所述三位四通电磁换向阀335的B口与所述叠加式双向节流阀334的第二节流阀入口3342相连,所述叠加式双向节流阀334的第一节流阀出口3343分别与叠加式双向溢流阀332的A口以及叠加式补油阀333的第一补油阀出口3331相连,其中所述叠加式双向溢流阀332的A口与排绳器阀组33的第三输出口74相连,所述叠加式补油阀333的第一补油阀入口3333与回油控制支路相连,所述叠加式双向节流阀334的第二节流阀出口3344分别与叠加式双向溢流阀332的B口以及叠加式补油阀333的第二补油阀出口3332相连,其中所述叠加式双向溢流阀332的B口与排绳器阀组33的第四输出口75相连,所述叠加式补油阀333的第二补油阀入口3334与所述回油控制支路相连。As shown in Fig. 10, the valve group 33 of the rope remover is provided with a plate type decompression and relief valve 331, a superimposed two-way relief valve 332, a superimposed oil supply valve 333, a superimposed two-way throttle valve 334, and a three-position The four-way electromagnetic reversing valve 335 , the oil inlet control branch and the oil return control branch, wherein the oil inlet control branch is connected with the oil inlet 70 , and the oil return control branch is connected with the oil return port 71 . Port P of the plate type pressure relief valve 331 is connected to the oil inlet control branch, port A of the plate type pressure relief valve 331 is connected to the second output port 73, and the plate type pressure relief valve The T port of 331 is connected with the oil return control branch, the second output port 73 communicates with the rodless chamber of the support cylinder 34, and the rod chamber of the support cylinder 34 is directly connected with the oil return control branch through the first output port 72 branches connected. The superimposed two-way overflow valve 332, the superimposed oil supplement valve 333, the superimposed two-way throttle valve 334 and the three-position four-way electromagnetic reversing valve 335 can be superimposed on each other to form a group, and the oil inlet control branch and the three The P port of the four-position electromagnetic reversing valve 335 is connected, the A port of the three-position four-way electromagnetic reversing valve 335 is connected with the first throttle valve inlet 3341 of the superimposed two-way throttle valve 334, and the three-position The B port of the four-way electromagnetic reversing valve 335 is connected to the second throttle valve inlet 3342 of the superimposed two-way throttle valve 334, and the first throttle valve outlet 3343 of the superimposed two-way throttle valve 334 is connected to the superimposed two-way throttle valve 334 respectively. The port A of the superimposed two-way relief valve 332 is connected to the first oil supplement valve outlet 3331 of the superimposed oil supplement valve 333, wherein the port A of the superimposed two-way relief valve 332 is connected to the third output of the rope remover valve group 33 port 74, the first oil supply valve inlet 3333 of the superimposed oil supplement valve 333 is connected with the oil return control branch, and the second throttle valve outlet 3344 of the superimposed two-way throttle valve 334 is connected with the superimposed two-way throttle valve respectively. The port B of the relief valve 332 is connected to the outlet 3332 of the second replenishment valve of the superimposed oil replenishment valve 333, wherein the port B of the superimposed bidirectional relief valve 332 is connected to the fourth output port 75 of the rope remover valve group 33 The second oil replenishment valve inlet 3334 of the superimposed oil replenishment valve 333 is connected with the oil return control branch.
本实用新型的工作原理为:The working principle of the utility model is:
启动补油电机3和主电机13,同时系统中的所有电磁铁都处于掉电状态,补油泵2、辅泵11、主泵12的出油口输出的油液分别通过对应的补油泵回油电磁溢流阀21、辅泵回油电磁溢流阀19、主泵回油电磁溢流阀20直接回油箱1,以此实现液压泵组的卸荷启动。补油电机3和主电机13启动30s后,补油泵回油电磁溢流阀21、辅泵回油电磁溢流阀19和主泵回油电磁溢流阀20上的电磁铁启动,使上述各阀起到安全阀的作用,同时补油泵2处于低压溢流状态、辅泵11处于恒压待机状态、主泵12处于负载敏感待机状态。Start the charging motor 3 and the main motor 13, and at the same time all the electromagnets in the system are in the power-off state, and the oil output from the oil outlets of the charging pump 2, the auxiliary pump 11, and the main pump 12 are returned to the oil through the corresponding charging pumps respectively. The electromagnetic overflow valve 21, the auxiliary pump oil return electromagnetic overflow valve 19, and the main pump oil return electromagnetic overflow valve 20 are directly returned to the oil tank 1, so as to realize the unloading start of the hydraulic pump group. 30 seconds after the oil charge motor 3 and the main motor 13 are started, the electromagnets on the oil return electromagnetic overflow valve 21 of the oil charge pump, the oil return electromagnetic overflow valve 19 of the auxiliary pump and the oil return electromagnetic overflow valve 20 of the main pump are activated, so that the above-mentioned The valve acts as a safety valve, while the charge pump 2 is in a low pressure relief state, the auxiliary pump 11 is in a constant pressure standby state, and the main pump 12 is in a load sensitive standby state.
储缆绞车手动模式时,通过人为操作单杆给比例方向阀24相应的控制信号,以实现储缆绞车收放缆的双向动作。其中收缆动作过程:主泵12输出的压力油通过主泵高压过滤器16和主泵板式单向阀17输送到比例方向阀24的P口,继而由比例方向阀24的A口串联压力控制阀组26内第一控制主路268输送到变量马达30的油口A;回油则由马达30的油口B流出并依次经过冷却阀组28内的第一冷却阀组接口284与第二冷却阀组接口285之间的油路以及压力控制阀组26内的第二控制主路269后,流入比例方向阀24的B口,继而由比例方向阀24的T口流回油箱1,放缆动作过程反之亦然。In the manual mode of the cable storage winch, a corresponding control signal is given to the proportional directional valve 24 by manually operating the single lever to realize the two-way movement of the cable storage winch to retract and unwind the cable. Among them, the cable winding process: the pressure oil output by the main pump 12 is delivered to the P port of the proportional directional valve 24 through the main pump high pressure filter 16 and the main pump plate check valve 17, and then controlled by the serial pressure of the A port of the proportional directional valve 24 The first control main circuit 268 in the valve group 26 is delivered to the oil port A of the variable variable motor 30; the return oil flows out from the oil port B of the motor 30 and passes through the first cooling valve group interface 284 and the second cooling valve group interface 284 in the cooling valve group 28 in sequence. After cooling the oil circuit between the valve group interfaces 285 and the second control main circuit 269 in the pressure control valve group 26, it flows into the B port of the proportional directional valve 24, and then flows back to the oil tank 1 from the T port of the proportional directional valve 24, and discharges And vice versa for the cable action process.
在储缆绞车收放缆过程中,比例方向阀24同时通过自身的C1、C2油口将所述马达30的压力和流量需求经过负载反馈梭阀25、负载反馈电磁换向阀18引到主泵13的负载反馈油口上,所述主泵13为负载反馈变量泵,其会自动适应负载的压力和流量需求。比例方向阀24阀芯动作的同时,压力控制阀组26上的插装式梭阀261将压力控制阀组26的第一控制接口57或第二控制接口58的高压油液经过开闸阀组32的减压作用输送到减速机31的开闸油口,以消除减速机31内部的机械制动力。During the cable storage and unwinding process of the cable storage winch, the proportional directional valve 24 leads the pressure and flow demand of the motor 30 to the main motor 30 through the load feedback shuttle valve 25 and the load feedback electromagnetic reversing valve 18 through its own C1 and C2 oil ports at the same time. On the load feedback oil port of the pump 13, the main pump 13 is a load feedback variable pump, which can automatically adapt to the pressure and flow requirements of the load. While the spool of the proportional directional valve 24 moves, the cartridge shuttle valve 261 on the pressure control valve group 26 passes the high-pressure oil from the first control port 57 or the second control port 58 of the pressure control valve group 26 through the gate opening valve group 32 The decompression action of the reducer is sent to the opening oil port of the reducer 31 to eliminate the mechanical braking force inside the reducer 31.
储缆绞车手动模式时,冷却阀组28上的电磁换向阀281处于掉电状态,使得冷却器29被置于回路之外,以此防止高压油对冷却器29造成损坏。When the cable storage winch is in manual mode, the electromagnetic reversing valve 281 on the cooling valve group 28 is in a power-off state, so that the cooler 29 is placed outside the circuit, so as to prevent the high-pressure oil from causing damage to the cooler 29.
储缆绞车自动模式时,为了保证作业过程恒张力的时刻产生,马达30一直处于主动收缆的工况,即时刻保证马达的油口A为高压油,马达的油口B为低压油,所以比例方向阀24的阀位始终保持于右阀位。由此系统收揽为主动方式,所述马达30处于马达工况,而系统放缆为被动方式,所述马达30处于泵工况。In the automatic mode of the cable storage winch, in order to ensure the moment of constant tension in the operation process, the motor 30 is always in the working condition of actively taking up the cable, that is, to ensure that the oil port A of the motor is high-pressure oil, and the oil port B of the motor is low-pressure oil, so The valve position of the proportional directional valve 24 remains at the right valve position all the time. Thus, the system take-up is an active mode, and the motor 30 is in a motor working condition, while the system unwinding is a passive way, and the motor 30 is in a pump working condition.
储缆绞车自动模式时,对应于钢缆的不同缠绕层,储缆绞车所对应的输出扭矩是变化的,可以通过压力控制阀组26中的先导级溢流阀265保证马达的油口A和油口B之间的压力差不变,通过于不同缠绕层之间改变液压马达的排量来适应储缆绞车输出扭矩的变化。In the automatic mode of the cable storage winch, corresponding to the different winding layers of the steel cable, the corresponding output torque of the cable storage winch changes, and the pilot stage relief valve 265 in the pressure control valve group 26 can ensure that the oil ports A and The pressure difference between oil ports B is constant, and the displacement of the hydraulic motor is changed between different winding layers to adapt to the change of the output torque of the cable storage winch.
支撑油缸34配有直线位移传感器,根据其活塞杆伸缩的长度,可以间接得到缆绳于储缆绞车上所处缠绕层,并可以建立活塞杆伸缩长度与所述马达30设定排量之间的关系,以此达到恒张力控制的目的。The support cylinder 34 is equipped with a linear displacement sensor, and according to the telescopic length of the piston rod, the winding layer of the cable on the cable storage winch can be obtained indirectly, and the relationship between the telescopic length of the piston rod and the set displacement of the motor 30 can be established. Relationship, in order to achieve the purpose of constant tension control.
储缆绞车切换到自动模式,使先导电磁换向阀22、比例换向阀24、压力控制阀组26中的先导级电磁换向阀266、冷却阀组28中的电磁换向阀281、开闸阀组32中的插装式电磁换向阀322以及马达30上的电磁铁同时上电,其中先导电磁换向阀22上电使补油泵2输出的油液输送到压力控制阀组的补油口59,比例换向阀24上电使比例换向阀24处于右侧阀位,压力控制阀组26中的先导级电磁换向阀266上电使插装式溢流阀主阀芯263的开启压力由先导级溢流阀265的设定压力决定,冷却阀组28中的电磁换向阀281上电使使冷却器29串接于所述马达30的低压B腔,开闸阀组32中的插装式电磁换向阀322上电使辅泵11引来的开闸油液经过减压后,一直作用于减速机31的机械闸口,保证减速机31内部的机械制动力稳定消除。同时马达30上的电磁铁上电使所述马达30的排量连续可调。The cable storage winch switches to the automatic mode, so that the pilot electromagnetic reversing valve 22, the proportional reversing valve 24, the pilot stage electromagnetic reversing valve 266 in the pressure control valve group 26, the electromagnetic reversing valve 281 in the cooling valve group 28, open The plug-in electromagnetic reversing valve 322 in the gate valve group 32 and the electromagnet on the motor 30 are powered on at the same time, and the pilot electromagnetic reversing valve 22 is powered on so that the oil output from the charge pump 2 is delivered to the charge oil of the pressure control valve group. Port 59, the proportional directional valve 24 is powered on to make the proportional directional valve 24 in the right valve position, and the pilot stage electromagnetic directional valve 266 in the pressure control valve group 26 is powered on so that the main spool 263 of the cartridge relief valve The opening pressure is determined by the set pressure of the pilot stage relief valve 265. The electromagnetic reversing valve 281 in the cooling valve group 28 is powered on so that the cooler 29 is connected in series to the low-pressure B chamber of the motor 30, and the gate valve group 32 is opened. The plug-in electromagnetic reversing valve 322 of the plug-in electromagnetic reversing valve 322 is energized so that the brake opening fluid drawn by the auxiliary pump 11 has been acting on the mechanical gate of the reducer 31 after being decompressed, so as to ensure that the mechanical braking force inside the reducer 31 is stably eliminated. At the same time, the electromagnet on the motor 30 is energized to make the displacement of the motor 30 continuously adjustable.
储缆绞车自动模式时,其主动收缆过程的油路连接关系和手动模式下的收缆动作的大致相同,不同之处在于,由于压力控制阀组26中的插装式溢流阀主阀芯263的开启压力由先导级溢流阀265的设定压力决定,而先导级溢流阀265的设定压力低于主泵12的设定压力,所以主动收缆过程中,所述插装式溢流阀主阀芯263一直处于溢流状态,从而保证马达的油口A和油口B之间的压力差不变。In the automatic mode of the cable storage winch, the oil circuit connection relationship in the active cable-winding process is roughly the same as the cable-winding action in the manual mode. The opening pressure of the core 263 is determined by the set pressure of the pilot stage relief valve 265, and the set pressure of the pilot stage relief valve 265 is lower than the set pressure of the main pump 12, so during the active cable winding process, the plug-in The main spool 263 of the type relief valve is always in a relief state, thereby ensuring that the pressure difference between the oil port A and the oil port B of the motor remains unchanged.
储缆绞车自动模式时,其被动放缆过程的油路连接关系和主动收缆过程的大致相同,不同之处在于,马达30处于泵工况,钢缆是被动放出的,由马达30的油口A流出的高压油液通过压力控制阀组26中的插装式溢流阀主阀芯263溢流到马达30的油口B,由于溢流的损失作用,溢流的油液油温会升高。为了防止高温油液对液压元件的损坏,在马达30的油口B上串接冷却器29,使高温油液经过冷却后,供给马达30的油口B。When the cable storage winch is in automatic mode, the connection relationship of the oil circuit in the passive cable unwinding process is roughly the same as that in the active cable take-up process. The high-pressure oil flowing out of port A overflows to the oil port B of the motor 30 through the main spool 263 of the cartridge relief valve in the pressure control valve group 26. Due to the loss of the overflow, the temperature of the overflowing oil will decrease. raised. In order to prevent the high-temperature oil from damaging the hydraulic components, a cooler 29 is connected in series to the oil port B of the motor 30 , so that the high-temperature oil is supplied to the oil port B of the motor 30 after being cooled.
作业过程中,通过导向轮上安装的磁接近开关,时刻自动检测钢缆排缆角的变化,当排缆角变化超过允许值时,自动给三位四通电磁换向阀335输入相应电信号,由此控制定量马达35向减小排缆角变化方向运动,而马达的运动速度由叠加式双单向节流阀334调定。During operation, through the magnetic proximity switch installed on the guide wheel, the change of the cable discharge angle is automatically detected at all times. When the change of the cable discharge angle exceeds the allowable value, the corresponding electric signal is automatically input to the three-position four-way electromagnetic reversing valve 335 , thereby controlling the quantitative motor 35 to move in the direction of reducing the change of the cable discharge angle, and the moving speed of the motor is set by the superimposed double one-way throttle valve 334 .
储缆绞车的主泵12采用负载敏感变量泵,而且对于整个作业过程,其必须一直处于开机状态。然而对于长时间作业的拖曳过程,储缆绞车的马达30处于堵转状态,不需要泵源提供流量,此时可以通过负载反馈电磁换向阀18的上电和先导级电磁换向阀266的掉电,使所述主泵12处于恒压、不输出流量的状态,到达节能的目的。The main pump 12 of the cable storage winch adopts the load sensitive variable pump, and for the whole operation process, it must be in the starting state all the time. However, for the towing process of long-term operation, the motor 30 of the cable storage winch is in a locked-rotor state, and the pump source is not required to provide flow. Power off, so that the main pump 12 is in a state of constant pressure and no output flow, so as to achieve the purpose of energy saving.
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