CN205205849U - Removable formula prestressed anchorage ties wind turbine foundation - Google Patents

Removable formula prestressed anchorage ties wind turbine foundation Download PDF

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Publication number
CN205205849U
CN205205849U CN201520926014.6U CN201520926014U CN205205849U CN 205205849 U CN205205849 U CN 205205849U CN 201520926014 U CN201520926014 U CN 201520926014U CN 205205849 U CN205205849 U CN 205205849U
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foundation
fan
bolt
prestressed anchorage
concrete
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Expired - Fee Related
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CN201520926014.6U
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Chinese (zh)
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胡玉贵
刁树广
李小莘
冯健
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Energy Source In China Construction Group Guangxi Co Ltd Of Electric Design Academy
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Energy Source In China Construction Group Guangxi Co Ltd Of Electric Design Academy
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Abstract

The utility model discloses a removable formula prestressed anchorage ties wind turbine foundation, it includes that concrete foundation, a fan tower section of thick bamboo and prestressed anchorage tie, its characterized in that still includes: the operation well that constitutes with the post and lintel system in the middle of concrete foundation and prestressed anchorage tie, tie top and bottom fixed connection's upper and lower ring flange, the higher authority and fan tower section of thick bamboo fixed connection of going up the ring flange respectively with prestressed anchorage, operate set operating space that trades that the lower flange coiled the below constitution that extends to of well. The problem of the crab -bolt not removable is solved, make the crab -bolt accessible time more renew the crab -bolt because of a variety of causes after the fracture appearing, guarantee that the fan is normal, safety, steady operation, can further promote the application of crab -bolt formula wind turbine foundation in china and even world's wind -powered electricity generation trade.

Description

可更换式预应力锚栓风机基础Replaceable prestressed anchor bolt fan foundation

技术领域 technical field

本实用新型涉及一种建筑物基础,尤其是风力发电机基础。 The utility model relates to a building foundation, in particular to a wind power generator foundation.

背景技术 Background technique

当前我国风力发电机基础主要采用扩展式混凝土基础,通过在基础中预埋钢结构基础环再与风机塔筒连接,这种连接形式在风机运行一段时间后,基础环容易出现松动,影响风机安全稳定运行。为避免基础环式风机基础这种缺陷,近几年,又出现一种采用预应力锚栓连接风机塔筒的基础形式,该基础与风机塔筒的连接具有锚固可靠、施工速度快的优点,缺点是锚栓如果断裂,将不可更换或更换的代价较高,这个缺点制约了该基础形式在我国风力发电业上的使用和推广。 At present, the foundation of wind turbines in my country mainly adopts extended concrete foundation, and the steel structure foundation ring is embedded in the foundation and then connected to the wind turbine tower. After the wind turbine has been running for a period of time, the foundation ring is prone to loosening, which affects the safety of the wind turbine. Stable operation. In order to avoid the defect of foundation ring fan foundation, in recent years, a foundation form that uses prestressed anchor bolts to connect the fan tower has emerged. The connection between the foundation and the fan tower has the advantages of reliable anchorage and fast construction speed. The disadvantage is that if the anchor bolt breaks, it cannot be replaced or the cost of replacement is relatively high. This disadvantage restricts the use and promotion of this basic form in the wind power industry in my country.

实用新型内容 Utility model content

本实用新型的目的是提供一种锚固可靠、施工速度快、可更换和更换成本低的可更换式预应力锚栓风机基础。 The purpose of the utility model is to provide a replaceable prestressed anchor fan foundation with reliable anchorage, fast construction speed, replaceability and low replacement cost.

为达上述目的,本实用新型的技术方案为: For reaching above-mentioned purpose, the technical scheme of the utility model is:

一种可更换式预应力锚栓风机基础,它包括混凝土基础与预应力锚栓,其特征在于还包括: A replaceable prestressed anchor bolt fan foundation, which includes a concrete foundation and a prestressed anchor bolt, is characterized in that it also includes:

设在混凝土基础与预应力锚栓中心区域的操作井; The operation well is located in the central area of the concrete foundation and the prestressed anchor bolt;

分别与预应力锚栓上下面固定连接的上下法兰盘,上法兰盘的上面与风机塔筒固定连接; The upper and lower flanges are respectively fixedly connected with the upper and lower sides of the prestressed anchor bolts, and the top of the upper flange is fixedly connected with the fan tower;

操作井的延伸至下法兰盘下方构成的换锚栓操作空间。 The operation well extends to the anchor replacement operation space formed under the lower flange.

在操作井和混凝土基础底面与混凝土基础垫层之间,设有用于防水的止水片。 Between the operation well, the bottom surface of the concrete foundation and the concrete foundation cushion, there is a waterproof sheet for waterproofing.

所述的操作井中间设有与在混凝土基础连接的十字形混凝土梁柱。 A cross-shaped concrete beam column connected to the concrete foundation is arranged in the middle of the operation well.

在所述的操作井中设有进人通道。 An access channel is provided in the operation well.

以上结构的可更换式预应力锚栓风机基础更换断裂锚栓的步骤如下: The steps for replacing the broken anchor bolts of the replaceable prestressed anchor bolt fan foundation with the above structure are as follows:

1、断裂点以上部分可在基础顶面从锚栓套管中直接拔出; 1. The part above the breaking point can be pulled out directly from the anchor bolt sleeve on the top surface of the foundation;

2、断裂点以下部分,理论上锚栓会掉落至下法兰下方的操作空间,如果不自己掉落,则通过采用千斤顶辅助,将该段锚栓支顶掉落; 2. For the part below the breaking point, the anchor bolt will fall to the operating space under the lower flange in theory. If it does not fall by itself, the anchor bolt of this section will be dropped from the top with the help of a jack;

3、由于下法兰下方的操作空间较矮,有可能远比断裂锚栓下节的长度短,则可利用气焰割枪将出露的锚栓割断; 3. Since the operating space under the lower flange is relatively short, it may be much shorter than the length of the lower section of the broken anchor bolt, so the exposed anchor bolt can be cut off with a gas flame torch;

4、重复步骤2和3,直到断裂点以下锚栓全部取出为止; 4. Repeat steps 2 and 3 until all the anchor bolts below the breaking point are taken out;

5、在基础顶面将新锚栓从原套管中伸入至基础底面,安装新锚栓好底部与下法兰的紧固螺母; 5. On the top surface of the foundation, extend the new anchor bolt from the original casing to the bottom surface of the foundation, and install the new anchor bolt on the bottom and the fastening nut of the lower flange;

6、从基础顶面对新锚栓施加预应力,达到设计值后,安装基础顶部新锚栓与上法兰的紧固螺母; 6. Apply prestress to the new anchor bolts from the top of the foundation. After reaching the design value, install the new anchor bolts on the top of the foundation and the fastening nuts of the upper flange;

7、恢复基础顶面的相关保护设施。 7. Restore the relevant protective facilities on the top surface of the foundation.

本实用新型可更换式预应力锚栓风机基础的优点为: The advantages of the replaceable prestressed anchor fan foundation of the utility model are:

1、更换断裂锚栓,对原有风机基础的扰动和影响很小,不破坏锚栓和风机基础的其它结构; 1. The replacement of broken anchor bolts has little disturbance and influence on the original fan foundation, and does not damage the anchor bolts and other structures of the fan foundation;

2、更换断裂锚栓操作简单容易、施工时间短,甚至不耽误风机的正常运行,保证风电场的运行时间; 2. The operation of replacing broken anchor bolts is simple and easy, the construction time is short, and the normal operation of the wind turbine is not even delayed, ensuring the running time of the wind farm;

3、更换成本费用低,降低风机基础的运行维护成本; 3. The replacement cost is low, reducing the operation and maintenance cost of the fan foundation;

4、促进锚栓式风机基础在我国乃至世界风电行业中的应用。 4. To promote the application of anchor-bolted fan foundations in the wind power industry in my country and the world.

附图说明 Description of drawings

图1是本实用新型的主视结构示意图; Fig. 1 is the front view structural representation of the utility model;

图2是图1沿A-A线剖视的结构示意图; Fig. 2 is a schematic structural view of Fig. 1 taken along line A-A;

在图中,混凝土基础1,混凝土梁柱2,进人通道3,风机塔筒4,上法兰盘5,止水片6,换锚栓操作空间7,下法兰盘8,混凝土基础垫层9,预应力锚栓10。 In the figure, concrete foundation 1, concrete beam column 2, access channel 3, fan tower 4, upper flange 5, water stop 6, anchor replacement operation space 7, lower flange 8, concrete foundation pad Layer 9, prestressed anchor bolt 10.

具体实施方式 detailed description

下面结合附图,对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

图1所示,是本实用新型的主视结构示意图,它包括圆形混凝土基础1、十字形混凝土梁柱2、进人通道3、风机塔筒4和上法兰盘5;其中,进人通道3设置于混凝土梁柱2构成的操作井上,操作井中间设有与在混凝土基础1连接的十字形混凝土梁柱;上法兰盘5的上面与风机塔筒4的下面固定连接。图2是图1沿A-A线剖视的结构示意图,结合图2一起来看,预应力锚栓10预埋在混凝土基础1中;预应力锚栓10包括设在其外侧的套管,预应力锚栓10可在套管中活动。预应力锚栓10的上下面分别与上法兰盘5、下法兰盘8固定连接。在下法兰盘8的下方有操作井延伸至下法兰盘下方的换锚栓操作空间7,用于当锚栓断裂后,人通过进人通道3进入到换盘操作空间7。对于断裂的预应力锚栓下段用气焰割枪割断后逐段取出,直到预应力锚栓下段全部取出。新预应力锚栓从套管中插入,先安装底部螺母,在基础顶面施加完预应力后再安装顶部螺母,完成预应力锚栓的更换。 As shown in Fig. 1, it is a schematic diagram of the main structure of the utility model, which includes a circular concrete foundation 1, a cross-shaped concrete beam column 2, an entrance channel 3, a fan tower 4 and an upper flange 5; wherein, the entrance The channel 3 is set on the operation shaft formed by the concrete beam column 2, and the cross-shaped concrete beam column connected to the concrete foundation 1 is arranged in the middle of the operation shaft; Fig. 2 is a schematic structural view of Fig. 1 taken along line A-A. In conjunction with Fig. 2, the prestressed anchor bolt 10 is pre-embedded in the concrete foundation 1; The anchor bolt 10 is movable in the casing. The upper and lower sides of the prestressed anchor bolt 10 are fixedly connected with the upper flange 5 and the lower flange 8 respectively. Below the lower flange 8, there is an operation shaft extending to the anchor changing operation space 7 below the lower flange, for when the anchor breaks, people enter into the changing operation space 7 through the access channel 3. For the lower section of the broken prestressed anchor bolt, cut it off with a gas flame torch and take it out section by section until the lower section of the prestressed anchor bolt is completely taken out. The new prestressed anchor bolt is inserted from the casing, the bottom nut is installed first, and the top nut is installed after the prestress is applied on the top surface of the foundation to complete the replacement of the prestressed anchor bolt.

由于混凝土基础1、梁柱体系2和预应力锚栓10都埋置在地面以下,操作井底部容易出现渗水,影响预应力锚栓的防腐及更换,在操作井底部设置具有一层抗渗性能的混凝土基础垫层9,同时在混凝土基础1及其底部混凝土垫层9之间设置止水片6。所述的止水片6根据场地地下水的情况可采用橡胶、铜片或镀锌铁片。 Since the concrete foundation 1, the beam-column system 2 and the prestressed anchor bolt 10 are all buried below the ground, water seepage is likely to occur at the bottom of the operation well, which affects the anti-corrosion and replacement of the prestress anchor bolt. A layer of anti-seepage performance is installed at the bottom of the operation well concrete foundation cushion 9, and a water-stop sheet 6 is set between the concrete foundation 1 and the concrete cushion 9 at the bottom thereof. Described water-stop sheet 6 can adopt rubber, copper sheet or galvanized iron sheet according to the situation of site groundwater.

为改善基础底面预应力锚栓法兰周边受力,在不影响预应力锚栓更换操作空间的前提下,在操作井中部设置一改善基础底面受力的梁柱体系。由于设置了操作井及操作空间7,减小了基础受力面积,使得操作空间7周边的基础及垫层混凝土压应力较大。如果上部结构传递过来的荷载较大,局部压应力超过混凝土抗压承载力,混凝土将出现受压破坏,影响基础结构安全,增设梁柱体系后,可将一部分上部结构荷载由混凝土基础转移至梁柱体系,再传递至地基,可改善操作空间7的局部应力集中及整个基础受力。如果上部结构传递过来的荷载较小,操作空间7周边的基础及垫层混凝土压应力在混凝土受压承载力范围之内,则可取消该梁柱体系,既可减少混凝土工程量和工程投资,也可加快工程施工进度,同时也为后期锚栓更换留下更大的操作空间。 In order to improve the stress around the flange of the prestressed anchor bolt on the bottom of the foundation, a beam-column system is set in the middle of the operation shaft to improve the stress on the bottom of the foundation without affecting the operating space for replacing the prestressed anchor bolt. Due to the arrangement of the operation well and the operation space 7, the stress-bearing area of the foundation is reduced, so that the compressive stress of the foundation and cushion concrete around the operation space 7 is relatively large. If the load transmitted by the superstructure is large, and the local compressive stress exceeds the compressive bearing capacity of the concrete, the concrete will be damaged under compression, which will affect the safety of the foundation structure. After the beam-column system is added, a part of the superstructure load can be transferred from the concrete foundation to the beam. The column system is then transmitted to the foundation, which can improve the local stress concentration of the operation space 7 and the stress of the entire foundation. If the load transmitted from the superstructure is small, and the compressive stress of the foundation and cushion concrete around the operating space 7 is within the range of concrete compressive bearing capacity, the beam-column system can be canceled, which can reduce the amount of concrete work and investment. It can also speed up the construction progress of the project, and at the same time leave a larger operating space for the replacement of anchor bolts in the later stage.

Claims (4)

1.一种可更换式预应力锚栓风机基础它包括混凝土基础、风机塔筒和预应力锚栓,其特征在于还包括: 1. A replaceable prestressed anchor bolt fan foundation, which includes a concrete foundation, a fan tower and a prestressed anchor bolt, is characterized in that it also includes: 设在混凝土基础与预应力锚栓中心区域的操作井; The operation well is located in the central area of the concrete foundation and the prestressed anchor bolt; 分别与预应力锚栓上下面固定连接的上下法兰盘,上法兰盘的上面与风机塔筒固定连接; The upper and lower flanges are respectively fixedly connected with the upper and lower sides of the prestressed anchor bolts, and the top of the upper flange is fixedly connected with the fan tower; 操作井的延伸至下法兰盘下方构成的换锚栓操作空间。 The operation well extends to the anchor replacement operation space formed under the lower flange. 2.根据权利要求1所述的风机基础,其特征在于: 2. The fan foundation according to claim 1, characterized in that: 在操作井和混凝土基础底面与混凝土基础垫层之间,设有用于防水的止水片。 Between the operation well, the bottom surface of the concrete foundation and the concrete foundation cushion, there is a waterproof sheet for waterproofing. 3.根据权利要求1所述的风机基础,其特征在于: 3. The fan foundation according to claim 1, characterized in that: 所述的操作井中间设有与在混凝土基础连接的十字形混凝土梁柱。 A cross-shaped concrete beam column connected to the concrete foundation is arranged in the middle of the operation well. 4.根据权利要求1所述的风机基础,其特征在于: 4. The fan foundation according to claim 1, characterized in that: 在所述的操作井中设有进人通道。 An access channel is provided in the operation well.
CN201520926014.6U 2015-11-19 2015-11-19 Removable formula prestressed anchorage ties wind turbine foundation Expired - Fee Related CN205205849U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105297766A (en) * 2015-11-19 2016-02-03 中国能源建设集团广西电力设计研究院有限公司 Replaceable prestress anchor bolt draught fan foundation
CN110295618A (en) * 2019-07-08 2019-10-01 潍坊学院 Wind power generation stepped stepped footing
CN115125987A (en) * 2022-07-11 2022-09-30 天津大学 Land wind power foundation structure with capacity expansion capability and capacity expansion construction method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105297766A (en) * 2015-11-19 2016-02-03 中国能源建设集团广西电力设计研究院有限公司 Replaceable prestress anchor bolt draught fan foundation
CN110295618A (en) * 2019-07-08 2019-10-01 潍坊学院 Wind power generation stepped stepped footing
CN115125987A (en) * 2022-07-11 2022-09-30 天津大学 Land wind power foundation structure with capacity expansion capability and capacity expansion construction method thereof
CN115125987B (en) * 2022-07-11 2024-06-11 天津大学 Land wind power foundation structure with capacity expansion capability and capacity expansion construction method thereof

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Granted publication date: 20160504