CN205202968U - Old and useless car washs in succession and air -dries integration equipment - Google Patents

Abstract

The utility model relates to the technical field of waste automobile treatment equipment, in particular to an integrated equipment for continuous cleaning and air drying of waste automobiles, which comprises a spray chamber, a drying chamber fixed on the right side of the spray chamber and an electric control device, and the outside of the spray chamber is fixed A spray water mechanism is connected, and a large fan is fixedly connected to the near right end of the upper surface of the drying chamber. The spray water mechanism includes pipelines, nozzles, valves, water collection tanks, filters, top water pumps and bottom water pumps. The utility model is an integrated equipment for continuous cleaning and air-drying of waste automobiles through the first top air pipe and the electric control air valve between the second top air pipes, so that the large fan can provide kinetic energy for the top-mounted water pump, and cooperate with the top-mounted The water pump converts wind energy into kinetic energy of water, thereby greatly reducing resource utilization, reducing energy waste, saving electricity, and greatly reducing the dependence on electric water pumps, which is convenient for later maintenance and will not affect the use of equipment during maintenance, greatly improving work efficiency.

Description

An integrated equipment for continuous cleaning and air drying of waste cars

technical field

The utility model relates to the technical field of waste automobile treatment equipment, in particular to an integrated equipment for continuous cleaning and air drying of waste automobiles.

Background technique

Before disposing of waste cars, it is necessary to clean and air-dry the waste cars, mainly through the rain shed, and the conditions of the rain test are similar to the natural state outside to confirm the water-tight state of the whole car, and then use high-pressure blowing to clean the car The surface and interior are air-dried, which is convenient for post-processing, but the traditional air-drying equipment needs to use an electric water pump to spray water to the car, so it needs to consume a lot of electricity, resulting in high processing costs. Once the water pump fails, the entire line will be paralyzed. Therefore, the dependence on the electric water pump is very strong.

Utility model content

The technical problem to be solved by the utility model is: in order to solve the problems existing in the above-mentioned background technology, an improved waste car continuous cleaning and air-drying integrated equipment is provided to solve the problem that ordinary equipment consumes a lot of electric energy, resulting in high processing costs. Once the water pump A failure will cause the entire line to be paralyzed, so the dependence on the electric water pump is very strong.

The technical solution adopted by the utility model to solve the technical problem is: an integrated equipment for continuous cleaning and air drying of waste automobiles, including a spray room, a drying room fixed on the right side of the spray room and an electric control device. A water spray mechanism is fixedly connected to the outside of the shower room, and a large fan is fixedly connected to the upper surface of the drying chamber near the right end. The water spray mechanism includes pipelines, nozzles, valves, water collection tanks, filters, and overhead Water pump and bottom water pump, the top water pump is evenly fixed on the top of the spray chamber, the bottom water pump is fixed on the upper end of the water collection tank, the filter is fixed on the upper end of the bottom water pump, and the water inlets at both ends of the filter are A sewage pipe for extracting sewage is fixedly connected, the water outlet at the lower end of the water collection tank is connected with the water inlet of the overhead water pump at the top of the spray chamber through the drain pipe, and the side wall of the drying chamber is welded and fixed with six A high-pressure blowing pipe, the air outlet at the lower end of the high-pressure blowing pipe communicates with the inside of the drying chamber, the air inlet at the upper end of the high-pressure blowing pipe communicates with the air outlet of the large blower through the first top air delivery pipe, and the first air outlet of the high-pressure blowing pipe communicates with the air outlet of the large fan. An electric control air valve is fixedly connected to the left air outlet of the top air transmission pipe, and the second top air transmission pipe is fixedly connected to the left side of the electric control air valve, and the lower end of the second top air transmission pipe is fixedly connected to four A power air duct for powering the overhead water pump, and the large blower can drive the impeller inside the overhead water pump to rotate by blowing high-pressure wind into the interior of the overhead water pump.

Preferably, for the convenience of monitoring, the outer surface of the water collection tank is fixedly connected with a display device for conveniently observing the internal capacity of the water collection tank.

Preferably, in order to improve safety, the upper end of the electric control air valve is provided with a manual switch.

Preferably, for the convenience of installation, the diameters of the first top air delivery pipe and the second top air delivery pipe are the same.

This waste car cleaning and drying integrated machine is suitable for cars with a height of 1 to 2 meters, MPV, micro trucks, and light trucks. The ground of this waste car continuous cleaning and drying integrated equipment is equipped with a power conveyor, and the waste cars only need to be transported on the ground. On board, the scrap car does not need to power and start the car.

The beneficial effect of the utility model is that the integrated equipment for continuous cleaning and air drying of waste automobiles of the utility model connects the electric control air valve between the second top air delivery pipes through the first top air delivery pipe, so that the large fan can give top air The built-in water pump provides kinetic energy, and cooperates with the top-mounted water pump to convert wind energy into water kinetic energy, thereby greatly reducing resource utilization, reducing energy consumption waste, and saving electricity. Moreover, the dependence on electric water pumps is greatly reduced, which is convenient for later maintenance and less maintenance during maintenance. It will affect the use of equipment and greatly improve work efficiency.

Description of drawings

Below in conjunction with accompanying drawing and embodiment the utility model is further described.

Fig. 1 is a structural representation of the utility model.

Fig. 2 is the back view of the utility model.

In the figure: 1. Spray room, 2. Drying room, 3. Electric control device, 4. Large fan, 6. Water collection tank, 7. Filter, 8. Top water pump, 9. Bottom water pump, 10. Pumping Sewage pipe, 11. Drainage pipe, 12. High-pressure blowing pipe, 13. First top air delivery pipe, 14. Electric control air valve, 15. Second top air delivery pipe, 16. Power air pipe, 17. Display device, 18. Manual switch.

detailed description

Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.

An integrated equipment for continuous washing and drying of waste cars shown in Figure 1 and Figure 2, including a spray chamber 1, a drying chamber 2 fixed on the right side of the spray chamber 1, and an electric control device 3, and the outside of the spray chamber 1 is fixed A spray water mechanism is connected, and a large fan 4 is fixedly connected to the upper surface of the drying chamber 2 near the right end. The spray water mechanism includes pipelines, nozzles, valves, a water collection tank 6, a filter 7, an overhead water pump 8 and a bottom water pump 9 , the top water pump 8 is evenly fixed on the top of the spray chamber 1, the bottom water pump 9 is fixed on the upper end of the water collection tank 6, the filter 7 is fixed on the upper end of the bottom water pump 9, and the water inlets at both ends of the filter 7 are fixedly connected with a sewage pump for extracting sewage The pipe 10 and the water outlet at the lower end of the water collection tank 6 are connected to the water inlet of the overhead water pump 8 at the top of the spray chamber 1 through the drain pipe 11, and six high-pressure blow pipes 12 are welded and fixed near the upper end of the side wall of the drying chamber 2, and the high-pressure blow pipe The air outlet at the lower end of 12 communicates with the inside of the drying chamber 2, the air inlet at the upper end of the high-pressure blowing pipe 12 communicates with the air outlet of the large fan 4 through the first top air delivery pipe 13, and the left air outlet of the first top air delivery pipe 13 is fixedly connected There is an electric control air valve 14, and the left side of the electric control air valve 14 is fixedly connected with a second top air delivery pipe 15, and the lower end of the second top air delivery pipe 15 is fixedly connected with four power air blowers for powering the overhead water pump 8. The pipe 16 and the large fan 4 can drive the impeller inside the overhead water pump 8 to rotate by blowing high-pressure wind into the interior of the overhead water pump 8 .

Preferably, in order to facilitate monitoring, the outer surface of the water collecting tank 6 is fixedly connected with a display device 17 for conveniently observing the internal capacity of the water collecting tank 6. Preferably, in order to improve safety, the upper end of the electric control air valve 14 is provided with a manual switch 18, preferably Specifically, for the convenience of installation, the diameters of the first top air delivery pipe 13 and the second top air delivery pipe 15 are the same, and a kind of waste automobile continuous cleaning and air drying integrated equipment of the utility model passes through the first top air delivery pipe 13 on the second top. The electric control air valve 14 is connected between the two top air delivery pipes 15, so that the large fan 4 can provide kinetic energy to the top water pump 8, and cooperate with the top water pump 8 to convert wind energy into water kinetic energy, thereby greatly reducing resource utilization and reducing energy consumption. It saves power consumption, saves electric energy, and greatly reduces the dependence on electric water pumps, which is convenient for later maintenance, and will not affect the use of equipment during maintenance, greatly improving work efficiency.

Rain area: use the spray method and reach a certain rain intensity to spray the surface of the car body. At the same time, it is equipped with a sewage treatment device to filter the circulating water to remove mud, sand, grease and chemical impurities, so that it can meet the standard of recycled water. The shower room is assembled on-site with stainless steel wall panels and stainless steel structure skeleton.

Blow-drying area: blow the surface of the workpiece with a certain wind speed through the blower nozzle, blow off the moisture on the surface of the car body, and at the same time extract the water mist overflowing from the entrance of the raining area.

Description of equipment, performance and parameters:

Rain area: The automotive rainproof sealing test device must ensure that water is sprayed on the workpiece from all directions to avoid water spray dead angles, and ensure that the water spray pressure and flow correspond to the various parts of the car to meet the national standard requirements. The room structure is simple and beautiful while ensuring anti-rust, shock-proof and sound insulation. The top and side spraying pipes are controlled in sections and run independently. The whole line equipment is easy to operate and easy to repair and maintain parts.

This equipment mainly includes: rain shower body, sprinkler system, water supply system, water circulation system, sewage system, bottom grille, electric control system, drying system and lighting system.

Rain room body: It is composed of stainless steel frame and stainless steel plate.

The size of the shower room is 12000×4000×3000 (length×width×height). The main frame of the shower room is made of t3 SUS304 stainless steel plate, and the wall plate is made of t1.2 SUS304 stainless steel plate. The plates are connected with bolts. Make sure that part of the roof can bear more than 100Kg/square meter, and apply construction-specific sealant to each joint to ensure no leakage. There is no deformation, damage, corrosion or rust on the surface of the entire chamber body, achieving a beautiful appearance.

In order to confirm the raining status in the shed, a safety glass observation window and a waterproof lighting light box are installed on the house body to facilitate observation of the indoor working status and maintenance.

There are 12 groups of lamps installed on both sides of the shower room, and 10 groups are arranged on the top of the room, each group uses 2×36W, and the lamp tubes are all Philips lamps, which are installed outside the waterproof glass plate, and are installed and maintained from the outside. There are fixed safety glass observation windows on both sides to observe the raining situation. The height of the lower edge of the window is 1200mm from the ground. The observation window is made of tempered glass with a thickness of 6mm. The window has good sealing performance and the installation is firm and reliable. Fully seal between the siding and the glass, and apply construction-specific sealant to ensure no leakage.

One set of maintenance doors is installed on both sides of the chamber body, totaling two sets. An automatic door closer is installed on the maintenance door for easy opening and closing. The size of the maintenance door is (width × height) mm: 700 × 1800, and the material is the same as the wall plate of the chamber.

Spraying system: The entire showering room spraying system is divided into two sections in the direction of equipment length, which can meet individual control and overall control. It is mainly composed of pipelines, nozzles, valves, filters, water pumps, and display devices.

Pipeline: The material of the spray pipe is made of stainless steel pipe; the diameter of the water pump suction pipe is DN150, the water pump outlet pipe is DN125, the diameter of the water supply main pipe is DN200, the diameter of the spray branch pipe in the shower room is DN40, and the joints of the pipes are guaranteed to be well sealed without water leakage , while minimizing the number of elbows to reduce piping and pressure loss.

Nozzle: The nozzle adopts stainless steel adjustable spherical nozzle, the spray state is solid conical, and the cone angle is 61 degrees. The water spray angle is adjustable, the water column axis of the roof nozzle is 90° to the top surface of the car body, and the water column axis of the side nozzle is 30° to 45° to the side of the car body; the bottom of the vehicle is subjected to a rain sealing test at the same time. The arrangement and number of nozzles shall ensure that the outer surface of the car body can be evenly covered by artificial rain, and ensure that the rainfall intensity of each part meets the requirements of the corresponding position, and there is no dead zone.

According to the design basis, 24 rows of water nozzles are arranged in the shower room, each row has 18 nozzles, 5 on the upper part, 5 on both sides, and 3 on the bottom, totaling 432 nozzles. Product model 6530C. The spray angle can be adjusted appropriately.

Valves: Valves include bottom valves, gate valves, ball valves, one-way valves, sewage valves, etc.

Bottom valve: A bottom valve is installed at the suction port of the water pump to prevent the water pump from sucking in air or other impurities.

One-way valve: It is set at the water outlet of the water pump to prevent the water from returning to the water after the water pump absorbs water, so as to ensure the normal operation of the system. And use soft connection joints to connect.

Drainage valve: Drainage valves are installed on the top of the two sprinkler systems and at the end of the side branch pipes to discharge the accumulated sediment at the end of the pipes to protect the normal use of the nozzles.

Filter: A Y-shaped filter is installed on the main pipeline in front of the two sets of spray pipelines in the channel-type shower room, which can effectively filter the impurities in the water supplied by the water supply pump, reduce the blockage of the nozzle, and ensure the normal operation of the system. At the same time, there are two-stage filtering devices outside the pool, that is, two sets of 5AL canister filters, equipped with corresponding pipeline valves. The canister filters can filter out substances larger than 150 μm, which can effectively filter impurities in the circulating water of the circulating pool. Reduce nozzle clogging and ensure the normal operation of the system. And ball valves are installed at both ends of the filter to facilitate maintenance.

Pressure gauge: Pressure sensors are installed on the two sets of sprinkler pipelines to control the water pressure in a timely manner, and the signals are sent to the control system in the form of analog signals.

Flow meter: Flow sensors are installed in the two sprinkler pipeline systems to control the total flow of each pipeline, and the monitoring value of the timely flow is transmitted to the control system in the form of an analog signal.

Pressure gauges: Pressure gauges are installed at the outlets of the three water pumps, and pressure gauges are also installed at the top and side pipe ends of the second-stage spraying system. Each pressure gauge is equipped with a separate valve for control to ensure uniform pressure in each system . Water pressure adjustment range (70KPa-200KPa)

Water pump: According to the national standard of the People's Republic of China GB/T12480-1990 "Passenger Car Rainproof Sealing Test Method" and the new technical requirements after communicating with your company after bidding, according to the design basis and the number of nozzles, the water pump model is determined to be IS150-125- 400A, flow rate 200m ³ /h, head 35m, power 37kw, three water pumps in total, one of which is a backup pump. The outlet pressure of the nozzle reaches 0.05-0.3MPa.

Pool water replenishment system: In order to replenish water to the pool in time, a set of automatic water replenishment system is specially designed. The water supply system is composed of water inlet pipe, gate valve, solenoid valve, manual bypass valve, liquid level gauge and so on. The automatic operation of water replenishment in the circulating pool reduces the workload and enhances the stability of the system operation.

The water inlet pipe adopts DN150 galvanized pipe to ensure that the water supply is 60m ³ /h.

Liquid level gauge: It is mainly used to control the water replenishment height of the liquid surface. When the set water replenishment height is reached, the water replenishment solenoid valve will be closed immediately to ensure the liquid level of the tank. A float type mechanical switch device is installed at the end of the water supply pipe. After the water supply solenoid valve breaks down and the water supply reaches the set maximum liquid level, the mechanical device closes the water supply pipe.

This waste car cleaning and drying integrated machine is suitable for cars with a height of 1 to 2 meters, MPV, micro trucks, and light trucks. The ground of this waste car continuous cleaning and drying integrated equipment is equipped with a power conveyor, and the waste cars only need to be transported on the ground. On board, the scrap car does not need to power and start the car.

Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.

Claims (4)

1. the air-dry integration apparatus of junked-auto continuous wash, comprise spray chamber (1), what be fixed on spray chamber (1) right side dries up room (2) and electrical controller (3), it is characterized in that: described spray chamber (1) outside is fixedly connected with shower water mechanism, the described nearly right-hand member of room (2) upper surface that dries up is fixedly connected with large fan (4), described shower water mechanism comprises pipeline, nozzle, valve, water header tank (6), filter (7), overhead water pump (8) and bottom water pump (9), described overhead water pump (8) is evenly fixed on spray chamber (1) top, described bottom water pump (9) is fixed on water header tank (6) upper end, described filter (7) is fixed on water pump (9) upper end, bottom, (10) are managed in the dirt of taking out that described filter (7) two ends water inlet is fixedly connected with for extracting sewage, described water header tank (6) lower end water outlet is connected with overhead water pump (8) water inlet on spray chamber (1) top by drain hose (11), the described nearly upper end of room (2) sidewall that dries up is welded with six high pressure air blowing pipes (12), described high pressure air blowing pipe (12) lower end air outlet with dry up room (2) inside and be connected, described high pressure air blowing pipe (12) upper end ventilation inlet is connected with large fan (4) air outlet by the first top wind conveying pipe (13), the first described top wind conveying pipe (13) left side air outlet is fixedly connected with electric control air valve (14), described electric control air valve (14) left side is fixedly connected with the second top wind conveying pipe (15), the second described top wind conveying pipe (15) lower end is fixedly connected with four for providing the power airduct (16) of power to overhead water pump (8), the wheel rotation that described large fan (4) drives overhead water pump (8) inner by being blown into high pressure wind energy to overhead water pump (8) inside.

2. the air-dry integration apparatus of a kind of junked-auto continuous wash according to claim 1, is characterized in that: described water header tank (6) outside face is fixedly connected with the read out instrument (17) for conveniently observing water header tank (6) internal capacity.

3. the air-dry integration apparatus of a kind of junked-auto continuous wash according to claim 1, is characterized in that: described electric control air valve (14) upper end is provided with manual switch (18).

4. the air-dry integration apparatus of a kind of junked-auto continuous wash according to claim 1, is characterized in that: the first described top wind conveying pipe (13) is identical with the second top wind conveying pipe (15) pipe diameter size.