CN205184248U - ESC and braking hard tube partial shipment device - Google Patents
ESC and braking hard tube partial shipment device Download PDFInfo
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- CN205184248U CN205184248U CN201520934294.5U CN201520934294U CN205184248U CN 205184248 U CN205184248 U CN 205184248U CN 201520934294 U CN201520934294 U CN 201520934294U CN 205184248 U CN205184248 U CN 205184248U
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Abstract
本实用新型公开了一种ESC及制动硬管分装装置,旨在解决汽车电子稳定控制系统模块和制动硬管模块安装过程中,操作困难,制动硬管朝向一致性差,影响整车装配质量的不足。该实用新型包括分装架、设置在分装架上端的工作台,工作台上安装有定位架、夹紧定位在定位架上的ESC仿形块、若干定位块,定位架前侧边设有定位板,定位架后侧边设有定位销,定位架内侧边设有定位柱,定位架外侧边设有压紧机构,ESC仿形块前后两侧夹紧定位在定位板和定位销之间,ESC仿形块内外两侧夹紧定位在定位柱和压紧机构之间,定位块上均连接有用于夹持定位制动硬管的管夹。
The utility model discloses an ESC and brake hard pipe subassembly device, which aims to solve the problem of difficult operation during the installation process of the automotive electronic stability control system module and the brake hard pipe module, and the poor consistency of the brake hard pipe orientation, which affects the entire vehicle. Insufficient assembly quality. The utility model includes a sub-package frame, a worktable arranged on the upper end of the sub-package frame, a positioning frame, an ESC profiling block clamped and positioned on the positioning frame, and several positioning blocks are installed on the worktable. Positioning plate, positioning pins are provided on the rear side of the positioning frame, positioning columns are provided on the inner side of the positioning frame, and a pressing mechanism is provided on the outer side of the positioning frame, the front and rear sides of the ESC profiling block are clamped and positioned on the positioning plate and positioning pins In between, the inner and outer sides of the ESC profiling block are clamped and positioned between the positioning column and the pressing mechanism, and the positioning blocks are connected with pipe clamps for clamping and positioning the hard pipe of the brake.
Description
技术领域 technical field
本实用新型涉及一种分装装置,更具体地说,它涉及一种有利于提高装配质量的ESC及制动硬管分装装置。 The utility model relates to a dispensing device, more specifically, it relates to a dispensing device for ESC and brake hard tube which is beneficial to improve the assembly quality.
背景技术 Background technique
随着汽车总装工艺技术的发展,模块集成化生产是目前也是未来发展的主流趋势。所谓模块是指按汽车的组成结构将零部件或子系统进行集成,从而形成一个个大部件或大总成。电子稳定控制系统(简称ESC)模块和制动硬管模块汽车上必不可少的部件,装配时先将ESC模块及安装支架放在平台上进行分装,然后将模块紧固在车身上,最后依次安装制动硬管。在汽车装配过程中,各个制动硬管皆有相应的扭力要求,在装配达到扭力值时,需同时控制制动硬管的走向,使得制动硬管间的间隙满足要求。而实际生产中,员工若要做到以上两个要求十分困难。硬管在装配的过程中,常常出现干涉、弯折变形,甚至有漏油的情况出现,严重影响整车的装配质量。这种安装方式操作困难,制动硬管朝向一致性差,影响整车装配质量。 With the development of automobile assembly technology, modular integrated production is the mainstream trend of current and future development. The so-called module refers to the integration of parts or subsystems according to the structure of the car, so as to form a large part or a large assembly. The electronic stability control system (ESC) module and the brake hard pipe module are essential parts of the car. When assembling, first put the ESC module and the mounting bracket on the platform for sub-assembly, then fasten the module on the body, and finally Install the brake hard pipes in sequence. In the automobile assembly process, each brake hard tube has a corresponding torque requirement. When the assembly reaches the torque value, it is necessary to control the direction of the brake hard tube at the same time, so that the gap between the brake hard tubes meets the requirements. In actual production, it is very difficult for employees to meet the above two requirements. During the assembly process of the hard pipe, interference, bending and deformation often occur, and even oil leakage occurs, which seriously affects the assembly quality of the vehicle. This installation method is difficult to operate, and the direction consistency of the brake hard pipe is poor, which affects the assembly quality of the whole vehicle.
实用新型内容 Utility model content
本实用新型克服了汽车电子稳定控制系统模块和制动硬管模块安装过程中,操作困难,制动硬管朝向一致性差,影响整车装配质量的不足,提供了一种ESC及制动硬管分装装置,ESC模块和制动硬管模块安装过程中,操作简单,工作效率高,制动硬管朝向一致性好,保证了整车的装配质量。 The utility model overcomes the difficulties in the installation process of the automotive electronic stability control system module and the brake hard pipe module, the poor consistency of the direction of the brake hard pipe, which affects the assembly quality of the whole vehicle, and provides an ESC and brake hard pipe During the installation process of the sub-assembly device, ESC module and brake hard pipe module, the operation is simple, the work efficiency is high, and the direction of the brake hard pipe is consistent, which ensures the assembly quality of the whole vehicle.
为了解决上述技术问题,本实用新型采用以下技术方案:一种ESC及制动硬管分装装置,包括分装架、设置在分装架上端的工作台,工作台上安装有定位架、夹紧定位在定位架上的ESC仿形块、若干定位块,定位架前侧边设有定位板,定位架后侧边设有定位销,定位架内侧边设有定位柱,定位架外侧边设有压紧机构,ESC仿形块前后两侧夹紧定位在定位板和定位销之间,ESC仿形块内外两侧夹紧定位在定位柱和压紧机构之间,定位块上均连接有用于夹持定位制动硬管的管夹。 In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions: an ESC and brake hard pipe subassembly device, including a subassembly frame, a workbench arranged on the upper end of the subassembly frame, and a positioning frame, a clamp The ESC profiling block and several positioning blocks are tightly positioned on the positioning frame. The positioning plate is provided on the front side of the positioning frame, the positioning pin is provided on the rear side of the positioning frame, the positioning column is provided on the inner side of the positioning frame, and the positioning column is provided on the outside of the positioning frame. There is a pressing mechanism on the side. The front and rear sides of the ESC profiling block are clamped and positioned between the positioning plate and the positioning pin. The inner and outer sides of the ESC profiling block are clamped and positioned between the positioning column and the pressing mechanism. A pipe clamp for clamping and positioning the hard pipe of the brake is connected.
电子稳定控制系统(简称ESC)模块和制动硬管模块装配时,先将ESC仿形块从定位架上卸下并放置到工作台上,然后将ESC模块安装到ESC仿形块上,再将装有ESC模块的ESC仿形块装到定位架上,定位销插接定位到ESC模块上,ESC仿形块的内侧面和前侧面分别抵接在定位柱和定位板上,操作压紧机构使压紧机构压紧在ESC仿形块外侧面上,从而实现对ESC仿形块的夹紧定位。然后将制动硬管连接在ESC模块上,定位块上的管夹对制动硬管进行夹紧定位,保证制动硬管的精准连接。然后将分装好的ESC模块和制动硬管模块安装到车身上。这种ESC及制动硬管分装装置使ESC模块和制动硬管模块安装过程中,操作简单,工作效率高,制动硬管朝向一致性好,保证了整车的装配质量。 When assembling the electronic stability control system (ESC for short) module and the hard pipe module of the brake, first remove the ESC profiling block from the positioning frame and place it on the workbench, then install the ESC module on the ESC profiling block, and then Install the ESC profiling block with the ESC module on the positioning frame, insert and position the positioning pins on the ESC module, the inner side and the front side of the ESC profiling block are respectively abutted against the positioning column and the positioning plate, and the operation is pressed The mechanism makes the pressing mechanism press against the outer surface of the ESC profiling block, thereby realizing the clamping and positioning of the ESC profiling block. Then connect the brake hard pipe to the ESC module, and the pipe clamp on the positioning block clamps and positions the brake hard pipe to ensure the precise connection of the brake hard pipe. Then install the assembled ESC module and brake hard pipe module on the vehicle body. This ESC and brake hard pipe subassembly device makes the installation process of the ESC module and the brake hard pipe module easy to operate, high in work efficiency, and consistent in the direction of the brake hard pipe, ensuring the assembly quality of the entire vehicle.
作为优选,定位架上设置定位销位置固定连接有套筒,定位销活动插接在套筒内,定位销上端呈尖状结构且伸出套筒上端,定位销外壁上固定连接有拉杆,套筒外壁上设有L形的滑槽,拉杆贯穿滑槽并伸出套筒,套筒内定位销下端安装有抵接弹簧。定位销在抵接弹簧的作用下向上伸出套筒并插接在ESC模块上,向下拉动拉杆并转动拉杆,使拉杆卡在L形滑槽横向位置,定位销从ESC模块拉出,卸去对ESC模块的定位。这种结构定位销定位效果好,操作方便。 As a preference, a positioning pin is fixedly connected to a sleeve on the positioning frame, and the positioning pin is movably inserted in the sleeve. The upper end of the positioning pin is pointed and extends out of the upper end of the sleeve. An L-shaped chute is provided on the outer wall of the barrel, the pull rod runs through the chute and extends out of the sleeve, and the lower end of the positioning pin in the sleeve is installed with an abutment spring. The positioning pin protrudes upwards from the sleeve under the action of the abutment spring and is plugged into the ESC module. Pull the pull rod down and turn the pull rod so that the pull rod is locked in the lateral position of the L-shaped chute, and the positioning pin is pulled out from the ESC module. Go to the location of the ESC module. The positioning pin of this structure has good positioning effect and is easy to operate.
作为优选,压紧机构包括连接在定位架上的底座、铰接在底座上的手柄、铰接在手柄上的推动杆、紧固连接在推动杆上的锁紧杆,推动杆下端设有第一铰接头和第二铰接头,第一铰接头铰接在底座上,第二铰接头向下倾斜设置在推动杆上且端部铰接在手柄上靠近中间位置,锁紧杆前端连接有橡胶锁紧头,橡胶锁紧头抵接在ESC仿形块外壁上。向上转动手柄,从而带动推动杆向上转动,锁紧杆推动橡胶锁紧头;牢牢地抵接在ESC仿形块外壁上,实现对ESC仿形块的压紧,向下拉动手柄卸去对ESC仿形块的压紧力。结构简单,操作方便,压紧效果好。 Preferably, the pressing mechanism includes a base connected to the positioning frame, a handle hinged on the base, a push rod hinged on the handle, a locking rod fastened to the push rod, and the lower end of the push rod is provided with a first hinge head and the second hinge head, the first hinge head is hinged on the base, the second hinge head is inclined downward on the push rod and the end is hinged on the handle near the middle position, the front end of the lock rod is connected with a rubber lock head, The rubber locking head abuts against the outer wall of the ESC profiling block. Turn the handle upwards, thereby driving the push rod to rotate upwards, and the locking rod pushes the rubber locking head; it firmly abuts against the outer wall of the ESC profiling block to realize the compression of the ESC profiling block, and pulls the handle down to remove the Compression force of the ESC profile block. The utility model has the advantages of simple structure, convenient operation and good pressing effect.
作为优选,定位块通过支撑架连接在工作台上,定位块上均设有限位槽,管夹连接在限位槽内,管夹通过连接销与定位块紧固连接。限位销保证了管夹连接的精确位置,使管夹对制动硬管的定位更加可靠。 Preferably, the positioning block is connected to the workbench through the support frame, the positioning blocks are provided with limiting grooves, the pipe clamps are connected in the limiting grooves, and the pipe clamps are tightly connected with the positioning blocks through connecting pins. The limit pin ensures the precise position of the pipe clamp connection, making the positioning of the pipe clamp to the brake hard pipe more reliable.
作为优选,分装架下端可调节连接有支脚,支脚螺纹连接在分装架上,支架下端设有支撑盘。通过调节支脚调节工作台的高度,以方便不同身高操作者的装配操作。 As a preference, the lower end of the sub-package frame can be adjusted to be connected with a leg, the leg is threadedly connected to the sub-package frame, and the lower end of the bracket is provided with a support plate. Adjust the height of the workbench by adjusting the feet to facilitate the assembly operation of operators of different heights.
作为优选,分装架上工作台下方设有工具台。装配所需工具可以放置在工具台上,存取方便。 As preferably, a tool table is provided under the workbench on the sub-package rack. The tools required for assembly can be placed on the tool table for easy access.
与现有技术相比,本实用新型的有益效果是:ESC及制动硬管分装装置使ESC模块和制动硬管模块安装过程中,操作简单,工作效率高,制动硬管朝向一致性好,保证了整车的装配质量。 Compared with the prior art, the utility model has the beneficial effects that: the ESC and brake hard pipe sub-packaging device makes the ESC module and the brake hard pipe module easy to operate, high in work efficiency, and the direction of the brake hard pipe is consistent It has good performance and ensures the assembly quality of the whole vehicle.
附图说明 Description of drawings
图1是本实用新型的一种结构示意图; Fig. 1 is a kind of structural representation of the utility model;
图2是本实用新型的定位架与工作台连接结构示意图; Fig. 2 is a schematic diagram of the connection structure between the positioning frame and the workbench of the present utility model;
图3是本实用新型的定位架的结构示意图; Fig. 3 is the structural representation of the positioning frame of the present utility model;
图中:1、分装架,2、工作台,3、定位架,4、ESC仿形块,5、定位块,6、定位板,7、定位销,8、定位柱,9、压紧机构,10、管夹,11、套筒,12、拉杆,13、滑槽,14、底座,15、手柄,16、推动杆,17、锁紧杆,18、第一铰接头,19、第二铰接头,20、橡胶锁紧头,21、支撑架,22、限位槽,23、支脚,24、支撑盘,25、工具台,26、电子稳定控制系统模块,27、制动硬管。 In the figure: 1. Sub-loading frame, 2. Workbench, 3. Positioning frame, 4. ESC profiling block, 5. Positioning block, 6. Positioning plate, 7. Positioning pin, 8. Positioning column, 9. Compression Mechanism, 10, pipe clamp, 11, sleeve, 12, pull rod, 13, chute, 14, base, 15, handle, 16, push rod, 17, locking rod, 18, the first joint, 19, the first Two hinge joints, 20, rubber locking head, 21, support frame, 22, limit groove, 23, support foot, 24, support plate, 25, tool table, 26, electronic stability control system module, 27, brake hard pipe .
具体实施方式 detailed description
下面通过具体实施例,并结合附图,对本实用新型的技术方案作进一步的具体描述: Below by specific embodiment, in conjunction with accompanying drawing, the technical scheme of the utility model is described further in detail:
实施例:一种ESC及制动硬管分装装置(参见附图1至3),包括分装架1、设置在分装架上端的工作台2,分装架上工作台下方设有工具台25,工具台和工作台平行设置,分装架下端可调节连接有支脚23,支脚螺纹连接在分装架上,支架下端设有支撑盘24。分装架包括四根支撑柱、与工作台下表面连接的两上横梁和两上纵梁、与工具台下表面连接的两下横梁和两下纵梁,两上横梁和两上纵梁依次连接在支撑柱之间,两下横梁和两下纵梁依次连接在支撑柱之间。四个支脚分别连接在四根支撑柱下端。工作台上安装有定位架3、夹紧定位在定位架上的ESC仿形块4、三个定位块5,定位架前侧边设有定位板6,定位架后侧边设有定位销7,定位架内侧边设有定位柱8,定位架外侧边设有压紧机构9,ESC仿形块前后两侧夹紧定位在定位板和定位销之间,ESC仿形块内外两侧夹紧定位在定位柱和压紧机构之间,定位块上均连接有用于夹持定位制动硬管的管夹10。定位架上设置定位销位置固定连接有套筒11,定位销活动插接在套筒内,定位销上端呈尖状结构且伸出套筒上端,定位销外壁上固定连接有拉杆12,套筒外壁上设有L形的滑槽13,拉杆贯穿滑槽并伸出套筒,套筒内定位销下端安装有抵接弹簧。压紧机构包括连接在定位架上的底座14、铰接在底座上的手柄15、铰接在手柄上的推动杆16、紧固连接在推动杆上的锁紧杆17,推动杆下端设有第一铰接头18和第二铰接头19,第一铰接头铰接在底座上,第二铰接头向下倾斜设置在推动杆上且端部铰接在手柄上靠近中间位置,锁紧杆前端连接有橡胶锁紧头20,橡胶锁紧头抵接在ESC仿形块外壁上。手柄靠近外端部分套接有防滑套。定位块通过支撑架21连接在工作台上,定位块上均设有限位槽22,管夹连接在限位槽内,管夹通过连接销与定位块紧固连接。 Embodiment: An ESC and brake hard pipe subassembly device (see attached drawings 1 to 3), including a subassembly frame 1, a workbench 2 arranged on the upper end of the subassembly frame, and tools are arranged under the workbench on the subassembly frame Table 25, tool table and workbench are arranged in parallel, and the lower end of the sub-package frame is adjustable to be connected with a leg 23, which is threadedly connected to the sub-package frame, and the lower end of the support is provided with a support plate 24. The sub-package frame includes four supporting columns, two upper beams and two upper longitudinal beams connected with the lower surface of the workbench, two lower beams and two lower longitudinal beams connected with the lower surface of the tool table, and the two upper beams and two upper longitudinal beams in turn It is connected between the support columns, and the two lower beams and the two lower longitudinal beams are sequentially connected between the support columns. The four supporting legs are respectively connected to the lower ends of the four supporting columns. A positioning frame 3, an ESC profiling block 4 clamped and positioned on the positioning frame, and three positioning blocks 5 are installed on the workbench. A positioning plate 6 is provided on the front side of the positioning frame, and a positioning pin 7 is provided on the rear side of the positioning frame. , the inner side of the positioning frame is provided with a positioning column 8, the outer side of the positioning frame is provided with a pressing mechanism 9, the front and rear sides of the ESC profiling block are clamped and positioned between the positioning plate and the positioning pin, and the inner and outer sides of the ESC profiling block Clamping is positioned between the positioning column and the pressing mechanism, and the positioning block is connected with a pipe clamp 10 for clamping and positioning the hard pipe of the brake. The position of the positioning pin is fixedly connected with a sleeve 11 on the positioning frame, and the positioning pin is movably inserted in the sleeve. The upper end of the positioning pin is in a pointed structure and extends out of the upper end of the sleeve. The outer wall is provided with an L-shaped chute 13, the pull rod runs through the chute and extends out of the sleeve, and the lower end of the positioning pin in the sleeve is provided with an abutment spring. The pressing mechanism comprises a base 14 connected to the positioning frame, a handle 15 hinged on the base, a push rod 16 hinged on the handle, a locking rod 17 fastened to the push rod, and the lower end of the push rod is provided with a first The hinged joint 18 and the second hinged joint 19, the first hinged joint is hinged on the base, the second hinged joint is arranged on the push rod inclined downwards and the end is hinged on the handle close to the middle position, and the front end of the locking rod is connected with a rubber lock The tight head 20 and the rubber locking head abut against the outer wall of the ESC profiling block. A non-slip sleeve is sheathed near the outer end of the handle. The positioning block is connected on the workbench through the support frame 21, and the positioning block is provided with a limit groove 22, and the pipe clamp is connected in the limit groove, and the pipe clamp is tightly connected with the positioning block by a connecting pin.
电子稳定控制系统模块26和制动硬管27模块装配时,先将ESC仿形块从定位架上卸下并放置到工作台上,然后将ESC模块安装到ESC仿形块上,再将装有ESC模块的ESC仿形块装到定位架上,定位销插接定位到ESC模块上,ESC仿形块的内侧面和前侧面分别抵接在定位柱和定位板上,操作压紧机构使压紧机构压紧在ESC仿形块外侧面上,从而实现对ESC仿形块的夹紧定位。然后将制动硬管连接在ESC模块上,定位块上的管夹对制动硬管进行夹紧定位,保证制动硬管的精准连接。然后将分装好的ESC模块和制动硬管模块安装到车身上。这种ESC及制动硬管分装装置使ESC模块和制动硬管模块安装过程中,操作简单,工作效率高,制动硬管朝向一致性好,保证了整车的装配质量。 When assembling the electronic stability control system module 26 and the brake hard pipe 27 module, first remove the ESC profiling block from the positioning frame and place it on the workbench, then install the ESC module on the ESC profiling block, and then install the The ESC profiling block with the ESC module is mounted on the positioning frame, and the positioning pin is plugged and positioned on the ESC module. The inner side and the front side of the ESC profiling block are respectively abutted against the positioning column and the positioning plate. The pressing mechanism is pressed against the outer surface of the ESC profiling block, thereby realizing the clamping and positioning of the ESC profiling block. Then connect the brake hard pipe to the ESC module, and the pipe clamp on the positioning block clamps and positions the brake hard pipe to ensure the precise connection of the brake hard pipe. Then install the assembled ESC module and brake hard pipe module on the vehicle body. This ESC and brake hard pipe subassembly device makes the installation process of the ESC module and the brake hard pipe module easy to operate, high in work efficiency, and consistent in the direction of the brake hard pipe, ensuring the assembly quality of the entire vehicle.
以上所述的实施例只是本实用新型的一种较佳的方案,并非对本实用新型作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。 The above-described embodiment is only a preferred solution of the utility model, and does not limit the utility model in any form. There are other variations and improvements without exceeding the technical solution described in the claims. type.
Claims (6)
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|---|---|---|---|
| CN201520934294.5U CN205184248U (en) | 2015-11-20 | 2015-11-20 | ESC and braking hard tube partial shipment device |
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| CN201520934294.5U CN205184248U (en) | 2015-11-20 | 2015-11-20 | ESC and braking hard tube partial shipment device |
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| CN205184248U true CN205184248U (en) | 2016-04-27 |
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| CN (1) | CN205184248U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119526316A (en) * | 2024-12-20 | 2025-02-28 | 奇瑞汽车股份有限公司 | A device and method for assembling and positioning automobile ESP assembly and brake pipe |
-
2015
- 2015-11-20 CN CN201520934294.5U patent/CN205184248U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119526316A (en) * | 2024-12-20 | 2025-02-28 | 奇瑞汽车股份有限公司 | A device and method for assembling and positioning automobile ESP assembly and brake pipe |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160427 |
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| CF01 | Termination of patent right due to non-payment of annual fee |