CN205183049U - Prevention leakage oil coating unit - Google Patents
Prevention leakage oil coating unit Download PDFInfo
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- CN205183049U CN205183049U CN201520852203.3U CN201520852203U CN205183049U CN 205183049 U CN205183049 U CN 205183049U CN 201520852203 U CN201520852203 U CN 201520852203U CN 205183049 U CN205183049 U CN 205183049U
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Abstract
本实用新型公开了一种防渗油涂布装置,它涉及涂布设备领域。它包括缓冲浆池、预热搅拌器、计量泵、连接管、涂布浆槽、电加热棒、刮辊、涂布辊、手柄、压辊、排浆管、阀门;所述缓冲浆池中设有预热搅拌器,缓冲浆池和计量泵通过连接管相连,计量泵也通过连接管与涂布浆槽连接,涂布浆槽中设置有两个电加热棒,涂布辊局部浸没在涂布浆槽的浆料内,涂布辊上方设有压辊,在涂布辊的侧边设有刮辊,压辊与手柄连接,涂布浆槽的底部设有排浆管,排浆管上设置有阀门。本实用新型有益效果为:它在涂抹胶水时,可通过调节辊间压力来控制涂抹量,涂抹胶水均匀,保证涂布质量,通过设置的缓冲浆池和送浆泵的结构,可以自动控制涂布浆槽的液面高度。
The utility model discloses an anti-seepage oil coating device, which relates to the field of coating equipment. It includes a buffer stock tank, a preheating agitator, a metering pump, a connecting pipe, a coating stock tank, an electric heating rod, a scraping roller, a coating roller, a handle, a pressure roller, a stock discharge pipe, and a valve; There is a preheating agitator, the buffer pool and the metering pump are connected through a connecting pipe, and the metering pump is also connected to the coating slurry tank through a connecting tube. Two electric heating rods are installed in the coating slurry tank, and the coating roller is partially immersed in the In the slurry of the coating tank, there is a pressure roller above the coating roller, a scraping roller is arranged on the side of the coating roller, the pressure roller is connected with the handle, and a discharge pipe is provided at the bottom of the coating tank. The pipe is provided with a valve. The beneficial effects of the utility model are: when applying glue, the amount of application can be controlled by adjusting the pressure between the rollers, the application of glue is uniform, and the quality of the application is guaranteed. Through the structure of the buffer pool and the slurry delivery pump, the application can be automatically controlled. The liquid level of the slurry tank.
Description
技术领域 technical field
本实用新型涉及涂布设备领域,具体涉及一种防渗油涂布装置。 The utility model relates to the field of coating equipment, in particular to an anti-seepage oil coating device.
背景技术 Background technique
工业涂布是在基材如纸张、布匹、皮革、铝箔、塑料薄膜等上面涂上一层特定功能的胶、涂料或油墨等,烘干后供使用。目前,很多领域的涂胶工艺都采用手工作业方式,由于是人工手动操作,操作工的操作水平和经验直接影响了涂抹胶水的效果。 Industrial coating is to coat substrates such as paper, cloth, leather, aluminum foil, plastic film, etc. with a layer of glue, paint or ink with specific functions, and dry them for use. At present, the gluing process in many fields adopts manual operation. Because it is manual operation, the operator's operation level and experience directly affect the effect of smearing glue.
涂布机主要用于薄膜、纸张等的表面涂布工艺生产,此机是将成卷的基材涂上一层特定功能的胶、涂料或油墨等,并烘干后收卷。它采用专用的多功能涂布头,能实现多种形式的表面涂布产生,涂布机的收放卷均配置全速自动接膜机构。 The coating machine is mainly used for the surface coating process production of film, paper, etc. This machine is to coat the rolled substrate with a layer of glue, paint or ink with specific functions, and then wind it up after drying. It adopts a special multi-functional coating head, which can realize various forms of surface coating production. The winding and unwinding of the coating machine is equipped with a full-speed automatic film splicing mechanism.
涂布机种类很多,刷式涂布机是最古老的涂布设备;气刀涂布机的问世标志着现代纸张涂布工业的诞生,气刀涂布机克服了刷式涂布机的缺点,迅速被推广,导致了涂布纸产量的急剧增加;20世纪50年代后刮刀涂布机技术得到了快速的发展;辊式涂布是用涂布辊向涂布面施以涂料,机内涂布以此类涂布机为主;喷雾涂布技术是一种非接触涂布方式,采用可控高压喷雾技术可对纸或纸板进行单面或双面涂布(施胶);多层帘式涂布机只需经过一次涂布操作就能够赋予喷墨打印纸表面三层结构(底层、吸收层和顶层),并能够在不均匀的纸张表面上获得均匀的涂层;狭缝涂布头包括涂布液储存罐、泵,用于将涂布液储存罐里的涂布液通过供给管路压送到喷嘴处,控制部用于控制泵及喷嘴的的工作,压力检测部用于检测管路压力,当压力达到预定压力条件时喷嘴排除涂布液。 There are many types of coating machines, and the brush coating machine is the oldest coating equipment; the advent of the air knife coating machine marks the birth of the modern paper coating industry, and the air knife coating machine overcomes the shortcomings of the brush coating machine , was quickly promoted, resulting in a sharp increase in the output of coated paper; after the 1950s, the blade coater technology developed rapidly; roll coating is to use a coating roller to apply coating to the coating surface, and the coating inside the machine Coating is mainly based on this type of coating machine; spray coating technology is a non-contact coating method, using controllable high-pressure spray technology to coat (sizing) one or both sides of paper or cardboard; multi-layer The curtain coater can give the inkjet printing paper surface a three-layer structure (bottom layer, absorption layer and top layer) after only one coating operation, and can obtain a uniform coating on the uneven paper surface; slit coating The cloth head includes a coating liquid storage tank and a pump, which are used to press the coating liquid in the coating liquid storage tank to the nozzle through the supply pipeline. The control part is used to control the work of the pump and the nozzle. The pressure detection part is used to To detect the pipeline pressure, when the pressure reaches the predetermined pressure condition, the nozzle discharges the coating liquid.
现有技术中,防渗油涂布涂的是密封胶,被涂布基体需先预热,才能达到很好的涂布效果,而后需要降温,步骤繁琐,如不加温不利于均匀成膜;在涂抹胶水时,涂抹胶水的量很难掌握,涂抹过多则胶水外溢,不但浪费胶水且使产品表面污染,造成成品外观不合格,涂抹过少又不能保证产品的密封性能,这会影响到工件连接的牢固性和密封性;现有的胶水涂布装置中,随着胶水的使用,需要人工添加胶水到浆槽内,劳动强度较高,而随着胶水的使用,浆槽内液位的波动较大,也会影响到胶水的涂布质量。 In the prior art, the anti-seepage oil coating is applied with sealant, and the substrate to be coated needs to be preheated first to achieve a good coating effect, and then needs to be cooled down, and the steps are cumbersome. If it is not heated, it is not conducive to uniform film formation ; When smearing glue, it is difficult to control the amount of smearing glue. If you smear too much, the glue will overflow, which will not only waste glue but also pollute the surface of the product, resulting in unqualified appearance of the finished product. The firmness and tightness of the connection to the workpiece; in the existing glue coating device, with the use of glue, it is necessary to manually add glue to the slurry tank, which has high labor intensity, and with the use of glue, the liquid in the slurry tank Large fluctuations in the position will also affect the coating quality of the glue.
实用新型内容 Utility model content
本实用新型的目的在于针对现有技术的缺陷和不足,提供一种结构简单、设计合理、使用方便的防渗油涂布装置,它在涂抹胶水时,可通过调节辊间压力来控制涂抹量,涂抹胶水均匀,不会导致产品表面污染,成品外观质量好,保证涂布质量,达到良好的涂布性能,通过设置的缓冲浆池和送浆泵的结构,可以自动控制涂布浆槽的液面高度,而缓冲浆池的液面高度控制因为对精度要求不高,因此很容易实现自动化控制,从而大幅降低工人的劳动强度,不需对被涂布基体进行预热处理,通过对密封胶溶液本身的加热,有利于保持溶液温度,达到很好的涂布效果。 The purpose of this utility model is to provide an anti-seepage oil coating device with simple structure, reasonable design and convenient use for the defects and deficiencies of the prior art. When applying glue, the application amount can be controlled by adjusting the pressure between the rollers , apply glue evenly, will not cause surface pollution of the product, the appearance quality of the finished product is good, the coating quality is guaranteed, and good coating performance is achieved. Through the structure of the buffer slurry pool and the slurry delivery pump, the coating slurry tank can be automatically controlled. The height of the liquid level in the buffer slurry pool is easy to realize automatic control because the control of the liquid level in the buffer slurry tank does not require high precision, thereby greatly reducing the labor intensity of the workers, and does not need to preheat the substrate to be coated. The heating of the glue solution itself is conducive to maintaining the temperature of the solution and achieving a good coating effect.
为了解决背景技术所存在的问题,本实用新型采用的技术方案为:它包括缓冲浆池、预热搅拌器、计量泵、连接管、涂布浆槽、电加热棒、刮辊、涂布辊、手柄、压辊、排浆管、阀门;所述缓冲浆池中设有预热搅拌器,缓冲浆池和计量泵通过连接管相连,计量泵也通过连接管与涂布浆槽连接,涂布浆槽中设置有两个电加热棒,涂布辊局部浸没在涂布浆槽的浆料内,涂布辊上方设有压辊,在涂布辊的侧边设有刮辊,压辊与手柄连接,涂布浆槽的底部设有排浆管,排浆管上设置有阀门。 In order to solve the existing problems of the background technology, the technical solution adopted by the utility model is: it includes a buffer slurry pool, a preheating agitator, a metering pump, a connecting pipe, a coating slurry tank, an electric heating rod, a scraping roller, and a coating roller , handle, pressure roller, slurry discharge pipe, valve; the buffer slurry tank is provided with a preheating agitator, the buffer slurry tank and the metering pump are connected through a connecting pipe, and the metering pump is also connected to the coating slurry tank through a connecting pipe. There are two electric heating rods in the slurry distribution tank, the coating roller is partially immersed in the slurry in the coating slurry tank, a pressure roller is installed above the coating roller, and a scraping roller is installed on the side of the coating roller. It is connected with the handle, and the bottom of the coating slurry tank is provided with a slurry discharge pipe, and a valve is arranged on the slurry discharge pipe.
进一步的,所述连接缓冲浆池、计量泵和涂布浆槽的连接管为金属软管。 Further, the connecting pipe connecting the buffer stock tank, the metering pump and the coating stock tank is a metal hose.
进一步的,所述计量泵的驱动装置采用变频电机驱动。 Further, the drive device of the metering pump is driven by a variable frequency motor.
进一步的,本实用新型外接一个控制柜,控制柜可以对计量泵的流量进行控制,对缓冲浆池的预加热功率进行控制,对电加热棒的二次加热功率进行控制。 Further, the utility model is externally connected with a control cabinet, which can control the flow rate of the metering pump, control the preheating power of the buffer stock tank, and control the secondary heating power of the electric heating rod.
采用上述结构后,本实用新型有益效果为:它在涂抹胶水时,可通过调节辊间压力来控制涂抹量,涂抹胶水均匀,不会导致产品表面污染,成品外观质量好,保证涂布质量,达到良好的涂布性能,通过设置的缓冲浆池和送浆泵的结构,可以自动控制涂布浆槽的液面高度,而缓冲浆池的液面高度控制因为对精度要求不高,因此很容易实现自动化控制,从而大幅降低工人的劳动强度,不需对被涂布基体进行预热处理,通过对密封胶溶液本身的加热,有利于保持溶液温度,达到很好的涂布效果。 After adopting the above structure, the beneficial effect of the utility model is: when applying glue, the amount of application can be controlled by adjusting the pressure between the rollers, the application of glue is even, and the surface of the product will not be polluted, the appearance quality of the finished product is good, and the coating quality is guaranteed. To achieve good coating performance, the liquid level of the coating slurry tank can be automatically controlled through the structure of the buffer slurry tank and the slurry delivery pump, and the liquid level control of the buffer slurry tank is very difficult because the accuracy is not high. It is easy to realize automatic control, thereby greatly reducing the labor intensity of workers, and there is no need to preheat the substrate to be coated. By heating the sealant solution itself, it is beneficial to maintain the temperature of the solution and achieve a good coating effect.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
附图标记说明:缓冲浆池1、预热搅拌器2、计量泵3、连接管4、涂布浆槽5、电加热棒6、刮辊7、涂布辊8、手柄9、压辊10、排浆管11、阀门12。 Explanation of reference numerals: buffer slurry tank 1, preheating agitator 2, metering pump 3, connecting pipe 4, coating slurry tank 5, electric heating rod 6, scraping roller 7, coating roller 8, handle 9, pressure roller 10 , Slurry discharge pipe 11, valve 12.
具体实施方式 detailed description
下面结合附图,对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing, the utility model is described further.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施方式仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not intended to limit the present utility model.
如图1所示,本具体实施方式采用如下技术方案:它包括缓冲浆池1、预热搅拌器2、计量泵3、连接管4、涂布浆槽5、电加热棒6、刮辊7、涂布辊8、手柄9、压辊10、排浆管11、阀门12;所述缓冲浆池1中设有预热搅拌器2,缓冲浆池1和计量泵3通过连接管4相连,计量泵3也通过连接管4与涂布浆槽5连接,涂布浆槽5中设置有两个电加热棒6,涂布辊8局部浸没在涂布浆槽5的浆料内,涂布辊8上方设有压辊10,在涂布辊8的侧边设有刮辊7,压辊10与手柄9连接,涂布浆槽5的底部设有排浆管11,排浆管11上设置有阀门12。 As shown in Figure 1, this specific embodiment adopts the following technical scheme: it includes a buffer slurry pool 1, a preheating agitator 2, a metering pump 3, a connecting pipe 4, a coating slurry tank 5, an electric heating rod 6, and a scraping roller 7 , coating roller 8, handle 9, pressure roller 10, slurry discharge pipe 11, valve 12; said buffer slurry tank 1 is provided with preheating agitator 2, buffer slurry tank 1 and metering pump 3 are connected through connecting pipe 4, The metering pump 3 is also connected with the coating slurry tank 5 through the connecting pipe 4, two electric heating rods 6 are arranged in the coating slurry tank 5, and the coating roller 8 is partially immersed in the slurry of the coating slurry tank 5, and the coating A pressure roller 10 is arranged above the roller 8, a scraper roller 7 is arranged on the side of the coating roller 8, the pressure roller 10 is connected with the handle 9, and a slurry discharge pipe 11 is provided at the bottom of the coating slurry tank 5, and the slurry discharge pipe 11 is A valve 12 is provided.
进一步的,所述连接缓冲浆池1、计量泵3和涂布浆槽5的连接管为金属软管。 Further, the connecting pipes connecting the buffer slurry tank 1, the metering pump 3 and the coating slurry tank 5 are metal hoses.
进一步的,所述计量泵3的驱动装置采用变频电机驱动。 Further, the drive device of the metering pump 3 is driven by a variable frequency motor.
进一步的,本实用新型外接一个控制柜,控制柜可以对计量泵3的流量进行控制,对缓冲浆池1的预加热功率进行控制,对电加热棒6的二次加热功率进行控制。 Further, the utility model is externally connected with a control cabinet, which can control the flow rate of the metering pump 3, control the preheating power of the buffer pool 1, and control the secondary heating power of the electric heating rod 6.
本具体实施方式的涂布浆为密封胶,涂布浆在预热搅拌器2的搅拌下,在缓冲浆池1中进行预加热,通过设置的缓冲浆池1和计量泵3的结构,可以自动控制涂布浆槽5的液面高度,而缓冲浆池1的液面高度控制因为对精度要求不高,因此很容易实现自动化控制,大幅降低工人的劳动强度,由计量泵3以恒定的流量输入到连接管4中,再输入到涂布浆槽5中,计量泵3不断将浆料输送到涂布浆槽5内,可以根据工况自动调节送浆量,仅需确保送浆量大于浆料的使用量即可,涂布浆槽5中的电加热棒6,用于对浆料进行二次加热,通过手柄9调节压辊10对涂布辊8的压力,利用刮辊7使涂布辊8上的浆液更为均匀,涂布浆槽5的底部设有排浆管11,用于在清洗设备时,排出涂布浆槽5内残留的浆液。 The coating slurry of this specific embodiment is a sealant, and the coating slurry is preheated in the buffer slurry tank 1 under the agitation of the preheating mixer 2, and by the structure of the buffer slurry tank 1 and the metering pump 3 provided, it can Automatically control the liquid level height of the coating slurry tank 5, and because the liquid level control of the buffer slurry tank 1 does not require high precision, it is easy to realize automatic control and greatly reduce the labor intensity of workers. The flow rate is input into the connecting pipe 4 and then into the coating slurry tank 5. The metering pump 3 continuously transports the slurry into the coating slurry tank 5, and the slurry delivery amount can be automatically adjusted according to the working conditions. It is only necessary to ensure the slurry delivery amount It can be greater than the amount of slurry used. The electric heating rod 6 in the coating slurry tank 5 is used to reheat the slurry. The pressure of the pressure roller 10 on the coating roller 8 is adjusted by the handle 9, and the pressure of the coating roller 8 is adjusted by the scraping roller 7. To make the slurry on the coating roller 8 more uniform, a slurry discharge pipe 11 is provided at the bottom of the coating slurry tank 5 for discharging the remaining slurry in the coating slurry tank 5 when cleaning the equipment.
本具体实施方式在涂抹胶水时,可通过调节辊间压力来控制涂抹量,涂抹胶水均匀,不会导致产品表面污染,成品外观质量好,保证涂布质量,达到良好的涂布性能,通过设置的缓冲浆池和送浆泵的结构,可以自动控制涂布浆槽的液面高度,而缓冲浆池的液面高度控制因为对精度要求不高,因此很容易实现自动化控制,从而大幅降低工人的劳动强度,不需对被涂布基体进行预热处理,通过对密封胶溶液本身的加热,有利于保持溶液温度,达到很好的涂布效果。 In this specific embodiment, when applying glue, the amount of application can be controlled by adjusting the pressure between the rollers. The application of glue is uniform, will not cause product surface pollution, and the appearance quality of the finished product is good, which ensures the coating quality and achieves good coating performance. The structure of buffer slurry tank and slurry delivery pump can automatically control the liquid level of the coating slurry tank, and the liquid level control of the buffer slurry tank has low precision requirements, so it is easy to realize automatic control, thereby greatly reducing the number of workers The labor intensity is low, and there is no need to preheat the substrate to be coated. By heating the sealant solution itself, it is beneficial to maintain the solution temperature and achieve a good coating effect.
以上所述,仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。 The above is only used to illustrate the technical solution of the utility model without limitation, other modifications or equivalent replacements made by those skilled in the art to the technical solution of the utility model, as long as they do not depart from the spirit and scope of the technical solution of the utility model , should be covered in the scope of the claims of the present utility model.
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| CN201520852203.3U CN205183049U (en) | 2015-10-30 | 2015-10-30 | Prevention leakage oil coating unit |
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| CN201520852203.3U CN205183049U (en) | 2015-10-30 | 2015-10-30 | Prevention leakage oil coating unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251655A (en) * | 2015-10-30 | 2016-01-20 | 江苏利特尔绿色包装股份有限公司 | Anti-oil-seepage coating device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251655A (en) * | 2015-10-30 | 2016-01-20 | 江苏利特尔绿色包装股份有限公司 | Anti-oil-seepage coating device |
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