CN205177472U - Environment -friendly fireproof cable - Google Patents
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- CN205177472U CN205177472U CN201520837878.0U CN201520837878U CN205177472U CN 205177472 U CN205177472 U CN 205177472U CN 201520837878 U CN201520837878 U CN 201520837878U CN 205177472 U CN205177472 U CN 205177472U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型涉及电线电缆技术领域,具体涉及一种环保型防火电缆。一种环保型防火电缆,包括电缆内芯,电缆内芯外部设有外护层,电缆内芯包括导体线芯,导体线芯外包覆绝缘层后构成绝缘线芯,绝缘线芯外以绕包方式设有至少两层内阻燃层,内阻燃层外设有隔离层,隔离层外设有防火层。由于采用上述技术方案,本实用新型燃烧时具有无色、无味、无毒、无烟、耐高低温、耐候老化、环保等特点,能有效地阻止火焰对电缆的损害,保持电缆在火焰燃烧情况下一定时间内的正常运行。使所述电缆防火等级达到BS6387的CWZ和GB?12666.6的A级,造价成本低,安全系数高。
The utility model relates to the technical field of electric wires and cables, in particular to an environment-friendly fireproof cable. An environment-friendly fireproof cable, comprising a cable inner core, an outer protective layer is provided outside the cable inner core, the cable inner core includes a conductor core, the conductor core is covered with an insulating layer to form an insulated core, and the insulated core is wrapped with a The packaging method is provided with at least two inner flame-retardant layers, an isolation layer is arranged outside the inner flame-retardant layer, and a fire-proof layer is arranged outside the isolation layer. Due to the adoption of the above technical scheme, the utility model has the characteristics of colorless, odorless, non-toxic, smokeless, high and low temperature resistance, weathering and aging resistance, environmental protection, etc. when burning, and can effectively prevent the damage of the flame to the cable and keep the cable in the flame burning state. normal operation for a certain period of time. Make said cable fire rated to CWZ and GB of BS6387? Class A of 12666.6, low cost and high safety factor.
Description
技术领域technical field
本实用新型涉及电线电缆技术领域,具体涉及一种环保型防火电缆。The utility model relates to the technical field of electric wires and cables, in particular to an environment-friendly fireproof cable.
背景技术Background technique
据统计,在火灾事故中由于电气故障造成的部分约占60%。随着人们对电线电缆问题引发火灾的危险性的认识不断加深,对电线电缆的防火阻燃等性能要求也在逐步提高。遇到发生火灾的情况下,消防电梯、消防泵等消防设备需在一定时间内保持正常运行,因此,承担这些设备输电作用的电线电缆就需要具备较高的防火耐热的性能。而无论是消防设备还是火灾现场的电线电缆,其在燃烧后如果产生大量有毒有害气体,则容易造成二次危害和污染。一般的耐火电缆主要是在导体上绕包云母带,由阻燃填充、阻燃包带以及阻燃护套组成,防火性能有限,满足不了对于防火防爆有更高要求的应用场合。According to statistics, about 60% of fire accidents are caused by electrical faults. As people's understanding of the danger of fire caused by wire and cable problems continues to deepen, the performance requirements for fire and flame retardancy of wire and cable are also gradually increasing. In the event of a fire, fire-fighting elevators, fire-fighting pumps and other fire-fighting equipment need to maintain normal operation for a certain period of time. Therefore, the wires and cables that undertake the power transmission function of these equipment need to have high fire-resistant and heat-resistant performance. Regardless of whether it is fire-fighting equipment or wires and cables at the fire scene, if a large amount of toxic and harmful gases are produced after burning, it is easy to cause secondary hazards and pollution. The general fire-resistant cable is mainly wrapped with mica tape on the conductor, which is composed of flame-retardant filling, flame-retardant tape and flame-retardant sheath. The fire-resistant performance is limited, and it cannot meet the higher requirements for fire-proof and explosion-proof applications.
实用新型内容Utility model content
本实用新型的目的在于,提供一种环保型防火电缆,解决以上技术问题。The purpose of the utility model is to provide an environment-friendly fireproof cable to solve the above technical problems.
本实用新型所解决的技术问题可以采用以下技术方案来实现:The technical problem solved by the utility model can be realized by adopting the following technical solutions:
一种环保型防火电缆,包括电缆内芯,所述电缆内芯外部设有外护层,其特征在于,所述电缆内芯包括一导体线芯,所述导体线芯外包覆一绝缘层后构成一绝缘线芯,所述绝缘线芯外以绕包方式设有至少两层内阻燃层,所述内阻燃层外设有隔离层,所述隔离层外设有防火层。An environment-friendly fireproof cable, comprising a cable inner core, an outer sheath is provided outside the cable inner core, and it is characterized in that the cable inner core includes a conductor core, and the conductor core is covered with an insulating layer Finally, an insulated wire core is formed, and the insulated wire core is provided with at least two inner flame-retardant layers in a wrapping manner, the inner flame-retardant layer is provided with an isolation layer, and the isolation layer is provided with a fire-proof layer.
所述导体线芯采用多股铜线绞合而成的导体线芯。The conductor core is a conductor core formed by twisting multiple strands of copper wires.
所述内阻燃层采用阻燃包带制成的内阻燃层。The inner flame retardant layer is made of flame retardant tape.
所述绝缘层采用无机矿物材料制成的绝缘层,且绕包于所述导体线芯外。The insulating layer is made of inorganic mineral material and wrapped around the conductor core.
所述内阻燃层和所述防火层之间以挤包方式设有一隔离层。An isolation layer is arranged between the inner flame-retardant layer and the fire-proof layer in an extruded manner.
所述隔离层采用带突脊的隔离层,所述突脊呈5或6等份均布于所述隔离层上。The isolation layer adopts an isolation layer with ridges, and the ridges are evenly distributed on the isolation layer in 5 or 6 equal parts.
所述隔离层采用环保高聚物制成的隔离层,优选采用交联聚乙烯制成所述隔离层。The isolation layer is made of environment-friendly high polymer, preferably cross-linked polyethylene.
所述隔离层外设有网状结构的骨架,所述骨架采用金属丝或者纤维丝制成的骨架,所述骨架设置于所述隔离层和所述防火层之间。The isolation layer is provided with a mesh-like frame, the frame is made of metal wire or fiber wire, and the frame is arranged between the isolation layer and the fireproof layer.
所述防火层采用无机矿物复合纳米材料制成后以挤包方式设置于所述隔离层外,所述无机矿物复合纳米材料为无机矿物耐火阻燃材料、纳米无机助剂、无机粘结剂、无机矿物填充物混合制成的材料,其中无机矿物耐火阻燃材料采用氢氧化铝、氢氧化镁或者两者的混合物。The fire-proof layer is made of inorganic mineral composite nanomaterials and then arranged outside the isolation layer by extrusion. The inorganic mineral composite nanomaterials are inorganic mineral fire-resistant and flame-retardant materials, nano-inorganic additives, inorganic binders, The material made by mixing inorganic mineral fillers, wherein the inorganic mineral fire-resistant and flame-retardant material adopts aluminum hydroxide, magnesium hydroxide or a mixture of the two.
本实用新型选用的无机矿物复合纳米防火层材料具有无色、无味、无烟、无毒、不产生滴下物的特点,其中,纳米无机助剂促进材料形成综合的优良性能,具有高分子材料的柔软性和立体架构材料的坚固性。无机粘接剂是一种利用无机纳米材料经缩聚反应制成的耐高温无机纳米复合水性无机粘接剂,通过对成分配比以及制备工艺参数的筛选,不仅粘结力强且耐火性能优异,可在1800℃的高温下保持良好的无腐蚀性,耐火性和粘接性能。The inorganic mineral composite nano-fireproof layer material selected by the utility model has the characteristics of colorless, odorless, smokeless, non-toxic, and does not produce dripping substances. The softness and firmness of the three-dimensional architecture material. Inorganic adhesive is a kind of high-temperature resistant inorganic nanocomposite water-based inorganic adhesive made by polycondensation reaction of inorganic nanomaterials. Through the screening of composition ratio and preparation process parameters, it not only has strong adhesive force but also has excellent fire resistance. It can maintain good non-corrosion, fire resistance and adhesive properties at high temperatures of 1800 °C.
所述防火层与所述骨架复合为一体结构,且复合后的一体结构包覆在所述隔离层上。The fireproof layer and the framework are combined into an integral structure, and the compounded integral structure is covered on the isolation layer.
所述外护层采用无卤低烟阻燃聚烯烃制成后以挤包方式设置于所述防火层外。The outer protective layer is made of halogen-free low-smoke flame-retardant polyolefin and then arranged outside the fire-proof layer by extrusion.
所述外护层与所述防火层之间设有一由玻璃纤维制成的外阻燃层。An outer flame retardant layer made of glass fiber is arranged between the outer protective layer and the fireproof layer.
所述电缆内芯包括至少两个所述绝缘线芯,任一所述绝缘线芯均由一所述导体线芯外包覆一所述绝缘层后构成,至少两个所述绝缘线芯呈束状排列后再在其外依次设置所述内阻燃层和所述隔离层,在任一所述绝缘线芯的绝缘层和所述内阻燃层之间通过填充无机矿物质后形成填充层,所述隔离层外设置所述防火层,所述防火层外设置所述外阻燃层和所述外护层。The inner core of the cable includes at least two insulated wire cores, any one of the insulated wire cores is composed of a conductor core covered with an insulating layer, and at least two of the insulated wire cores are in the form of After being arranged in a bundle, the inner flame-retardant layer and the isolation layer are arranged in sequence outside it, and a filling layer is formed by filling inorganic minerals between the insulating layer of any one of the insulated wire cores and the inner flame-retardant layer , the fireproof layer is arranged outside the isolation layer, and the outer flame retardant layer and the outer protective layer are arranged outside the fireproof layer.
所述填充层采用矿物质绳组成的矿物质填充层。The filling layer adopts a mineral filling layer composed of mineral ropes.
所述矿物质绳包括一绳质基体,所述绳质基体绞制有矿物质纤维。The mineral rope includes a rope matrix, and the rope matrix is twisted with mineral fibers.
优选的,所述电缆内芯包括四个所述绝缘线芯,任一所述绝缘线芯均由一所述导体线芯外包覆一所述绝缘层后构成,四个所述绝缘线芯呈束状排列后再在其外依次设置所述内阻燃层和所述隔离层,在任一所述绝缘线芯的绝缘层和所述内阻燃层之间通过填充无机矿物质后形成填充层,所述隔离层外设置所述防火层,所述防火层外设置所述外阻燃层和所述外护层。Preferably, the cable inner core includes four insulated wire cores, any one of the insulated wire cores is composed of a conductor core covered with an insulating layer, and the four insulated wire cores After being arranged in bundles, the inner flame retardant layer and the isolation layer are sequentially arranged outside it, and the filling between the insulating layer of any one of the insulated wire cores and the inner flame retardant layer is formed by filling inorganic minerals. layer, the insulation layer is provided with the fireproof layer, and the fireproof layer is provided with the outer flame retardant layer and the outer protective layer.
有益效果:由于采用上述技术方案,本实用新型使用无机矿物复合纳米材料制成的防火层作为电缆的主要保护层,和带突脊的环保隔离层有效的复合在一起,具有无色、无味、无毒、无烟、耐高低温、耐候老化、环保等特点,能有效地阻止火焰对电缆的损害,保持电缆在火焰燃烧情况下一定时间内的正常运行。使所述电缆防火等级达到BS6387的CWZ和GB12666.6的A级,造价成本低,安全系数高。Beneficial effects: due to the adoption of the above technical scheme, the utility model uses the fireproof layer made of inorganic mineral composite nanomaterials as the main protective layer of the cable, and is effectively combined with the environmental protection isolation layer with protruding ridges, and has colorless, odorless, Non-toxic, smokeless, high and low temperature resistance, weather aging resistance, environmental protection and other characteristics, can effectively prevent the damage of the flame to the cable, and keep the normal operation of the cable for a certain period of time under the condition of flame burning. The fireproof grade of the cable can reach the CWZ of BS6387 and the A grade of GB12666.6, and the manufacturing cost is low and the safety factor is high.
附图说明Description of drawings
图1为本实用新型的一种结构示意图;Fig. 1 is a kind of structural representation of the utility model;
图2为本实用新型的另一种结构示意图。Fig. 2 is another structural schematic diagram of the utility model.
具体实施方式detailed description
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific diagrams.
参照图1、图2,一种环保型防火电缆,包括电缆内芯,电缆内芯外部设有外护层,电缆内芯包括多股铜线绞合而成的导体线芯1,其外绕包无机矿物材料制成的绝缘层2后构成绝缘线芯,绝缘线芯外以绕包方式设有阻燃包带制成的内阻燃层4。内阻燃层4外设有环保高聚物制成的隔离层7,隔离层7上设有突脊,且突脊呈5或6等份均布于隔离层7上。隔离层7外设有防火层8,防火层8外设有外阻燃层9,外阻燃层9外设有外护层10。Referring to Fig. 1 and Fig. 2, an environment-friendly fireproof cable includes a cable inner core, an outer sheath is provided on the outside of the cable inner core, and the cable inner core includes a conductor core 1 formed by twisting multiple strands of copper wires. The insulation layer 2 made of inorganic mineral material forms an insulated wire core, and an inner flame retardant layer 4 made of a flame retardant tape is provided outside the insulated wire core in a wrapping manner. The inner flame retardant layer 4 is provided with an isolation layer 7 made of an environmentally friendly polymer, and the isolation layer 7 is provided with ridges, and the ridges are evenly distributed on the isolation layer 7 in 5 or 6 equal parts. The isolation layer 7 is provided with a fireproof layer 8 , the fireproof layer 8 is provided with an outer flame retardant layer 9 , and the outer flame retardant layer 9 is provided with an outer protective layer 10 .
防火层8采用无机矿物复合纳米材料制成后挤包在隔离层7的突脊上。无机矿物复合纳米材料为无机矿物耐火阻燃材料、纳米无机助剂、无机粘结剂、无机矿物填充物混合制成的材料,其中,无机矿物耐火阻燃材料采用氢氧化铝、氢氧化镁或者两者的混合物。隔离层7优选采用交联聚乙烯制成。隔离层7外还设有网状结构的骨架,骨架采用金属丝或者纤维丝制成,防火层8与骨架复合为一体结构后包覆在隔离层7上。外阻燃层9为玻璃纤维制成,外护层10采用无卤低烟阻燃聚烯烃制成后以挤包方式设置于防火层8外。The fireproof layer 8 is made of inorganic mineral composite nanomaterials and then extruded on the ridges of the isolation layer 7 . Inorganic mineral composite nanomaterials are materials made by mixing inorganic mineral fire-resistant and flame-retardant materials, nano-inorganic additives, inorganic binders, and inorganic mineral fillers. Among them, the inorganic mineral fire-resistant and flame-retardant materials are made of aluminum hydroxide, magnesium hydroxide or A mixture of both. The isolation layer 7 is preferably made of cross-linked polyethylene. The isolation layer 7 is also provided with a skeleton of mesh structure, and the skeleton is made of metal wire or fiber wire, and the fireproof layer 8 and the skeleton are composited into one structure and then coated on the isolation layer 7 . The outer flame-retardant layer 9 is made of glass fiber, and the outer sheath 10 is made of halogen-free low-smoke flame-retardant polyolefin and arranged outside the fire-resistant layer 8 by extruding.
电缆内芯包括至少两个绝缘线芯,任一绝缘线芯均由导体线芯1外包覆绝缘层2后构成,至少两个绝缘线芯呈束状排列后再在其外依次设置内阻燃层4和隔离层7,在任一绝缘线芯的绝缘层2和内阻燃层4之间通过填充无机矿物质后形成填充层5,隔离层7外设置防火层8,防火层8外依次设置外阻燃层9和外护层10。填充层采用矿物质绳组成的矿物质填充层。矿物质绳包括一绳质基体,绳质基体绞制有矿物质纤维。The inner core of the cable includes at least two insulated wire cores, any insulated wire core is composed of a conductor core 1 covered with an insulating layer 2, and at least two insulated wire cores are arranged in a bundle, and then the internal resistance is sequentially set outside it. Flame layer 4 and isolation layer 7, between the insulation layer 2 of any insulated wire core and the inner flame retardant layer 4, the filling layer 5 is formed by filling inorganic minerals, the isolation layer 7 is provided with a fireproof layer 8, and the outer layer of the fireproof layer 8 is sequentially An outer flame retardant layer 9 and an outer sheath 10 are provided. The filling layer adopts a mineral filling layer composed of mineral ropes. The mineral rope includes a rope matrix twisted with mineral fibers.
如图2所示为本实用新型中的电缆内芯包括四个绝缘线芯的情况,此时,任一绝缘线芯均由导体线芯1外包覆绝缘层2后构成,四个绝缘线芯呈束状排列后再在其外依次设置内阻燃层4和隔离层7,在任一绝缘线芯的绝缘层2和内阻燃层4之间通过填充无机矿物质后形成填充层5,隔离层7外设置防火层8,防火层外依次设置外阻燃层9和外护层10。As shown in Figure 2, it is the case that the cable inner core in the utility model includes four insulated wire cores. After the cores are arranged in bundles, the inner flame-retardant layer 4 and the isolation layer 7 are sequentially arranged on the outside, and the filling layer 5 is formed by filling inorganic minerals between the insulating layer 2 and the inner flame-retardant layer 4 of any insulated wire core. A fireproof layer 8 is arranged outside the isolation layer 7, and an outer flame retardant layer 9 and an outer protective layer 10 are arranged outside the fireproof layer in sequence.
上述内容显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above content shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520837878.0U CN205177472U (en) | 2015-10-27 | 2015-10-27 | Environment -friendly fireproof cable |
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| CN201520837878.0U CN205177472U (en) | 2015-10-27 | 2015-10-27 | Environment -friendly fireproof cable |
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| CN205177472U true CN205177472U (en) | 2016-04-20 |
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| CN201520837878.0U Expired - Lifetime CN205177472U (en) | 2015-10-27 | 2015-10-27 | Environment -friendly fireproof cable |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110660515A (en) * | 2018-06-29 | 2020-01-07 | 广东天虹电缆有限公司 | Fireproof cable |
| CN118262961A (en) * | 2024-04-23 | 2024-06-28 | 沧州会友线缆股份有限公司 | A flame retardant cable and a method for preparing the same |
-
2015
- 2015-10-27 CN CN201520837878.0U patent/CN205177472U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110660515A (en) * | 2018-06-29 | 2020-01-07 | 广东天虹电缆有限公司 | Fireproof cable |
| CN118262961A (en) * | 2024-04-23 | 2024-06-28 | 沧州会友线缆股份有限公司 | A flame retardant cable and a method for preparing the same |
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Granted publication date: 20160420 |