CN205170648U - Continuous molding device for molding three-dimensional glass - Google Patents
Continuous molding device for molding three-dimensional glass Download PDFInfo
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- CN205170648U CN205170648U CN201520755969.XU CN201520755969U CN205170648U CN 205170648 U CN205170648 U CN 205170648U CN 201520755969 U CN201520755969 U CN 201520755969U CN 205170648 U CN205170648 U CN 205170648U
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- 239000011521 glass Substances 0.000 title claims abstract description 37
- 238000000465 moulding Methods 0.000 title claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000005357 flat glass Substances 0.000 claims abstract description 8
- 230000004069 differentiation Effects 0.000 claims abstract 2
- 238000000034 method Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 5
- 230000006835 compression Effects 0.000 claims 4
- 238000007906 compression Methods 0.000 claims 4
- 239000003351 stiffener Substances 0.000 claims 2
- 230000008676 import Effects 0.000 claims 1
- 230000001681 protective effect Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 5
- 239000003779 heat-resistant material Substances 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract 3
- 238000005516 engineering process Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
技术领域 technical field
本实用新型为连续式气氛烧结技术领域,特别针对模造立体玻璃成型的连续气氛烧结装置的崭新设计,具有连续、高效率及高质量成型模造立体玻璃的功效。 The utility model belongs to the technical field of continuous atmosphere sintering, especially for the brand-new design of a continuous atmosphere sintering device for molding three-dimensional glass, and has the effect of continuous, high-efficiency and high-quality molding three-dimensional glass.
背景技术 Background technique
按,玻璃因为具有较高透光的特性,因此显示设备如手机、手表等电子产品多选其作为窗口部份的外壳。君可见手持电子产品表面通常设有玻璃壳体,以保护产品内部的显示模块。目前玻璃壳体大部分都是平板的外形,所以在电子产品的上表面会形成有接缝。再者,由于电子产品的周边必须保留一定宽度的机构部分,用以固持平板状的玻璃,因此电子产品的顶面也就无法完全被利用。因此,立体或曲面玻璃已渐渐的被运用于电子产品的玻璃壳体上。 By the way, because glass has high light transmission characteristics, display devices such as mobile phones, watches and other electronic products often choose it as the shell of the window part. You can see that the surface of handheld electronic products is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so a seam will be formed on the upper surface of the electronic product. Furthermore, since a certain width of the mechanism must be reserved around the electronic product to hold the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has been gradually applied to glass casings of electronic products.
平板式玻璃壳体较易制造,而具有立体形状的玻璃壳体制造则较为不易。目前,具有立体形状的玻璃壳体的制造通常有两种方法:第一种为:制造多片平板式玻璃单元,然后通过黏贴边缘的方式形成具有立体形状的玻璃壳体。第二种为:制造一定厚度的长方体玻璃,而后于该长方体玻璃上多次的研磨以形成具有多侧面的立体造型。然而,上述二个方法均耗时耗力,生产速度非常慢。一般而言,由于玻璃素材为一平板状,如果要生产一具有造型的玻璃,较佳的作法将平板状的玻璃素材设置于一上模件与一下模件之间,接着加热上模件、下模件以及玻璃素材,以使玻璃素材软化。当上述的玻璃素材软化时,上模件与下模件便可进行合模动作,以使上模件沿一合模方向与下模件共同塑造玻璃素材的外形,以生产相对应的模造玻璃。我国专利公告M452174号「用来制造模造玻璃的成型设备」公告日2013年05月01日专利公告数据参照,其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撑顶杆以及一压杆。该第一公型模具件以可开合的方式设置于该母型模具件上,该第二公型模具件设置于该母型模具件与该第一公型模具件之间。该支撑顶杆穿设于该母型模具件,该支撑顶杆用来推顶于该第二公型模具件,以支撑该第二公型模具件与该第一公型模具件共同夹持一模造玻璃。该压杆设置于该第一公型模具件的一侧,该压杆用来下压于该第一公型模具件,以使该第一公型模具件与该第二公型模具件相对该母型模具件移动至一合模位置,以成型该模造玻璃。然仍无法达到业界连续、快速的制造高质量模造立体玻璃的需求,为其缺失。此即为现行习用技术存有最大的缺失,此缺失乃成业界亟待克服的难题。 The flat glass case is relatively easy to manufacture, but the glass case with a three-dimensional shape is relatively difficult to manufacture. At present, there are usually two methods for manufacturing a three-dimensional glass case: the first method is: manufacturing a plurality of flat glass units, and then forming a three-dimensional glass case by pasting the edges. The second method is to manufacture a rectangular parallelepiped glass with a certain thickness, and then grind the rectangular parallelepiped glass multiple times to form a three-dimensional shape with multiple sides. However, the above two methods are time-consuming and labor-intensive, and the production speed is very slow. Generally speaking, since the glass material is a flat plate, if a glass with a shape is to be produced, it is better to arrange the flat glass material between an upper mold and a lower mold, and then heat the upper mold, Lower the mold and the glass material to soften the glass material. When the above-mentioned glass material is softened, the upper mold and the lower mold can perform a mold closing action, so that the upper mold and the lower mold can jointly shape the shape of the glass material along a mold-closing direction to produce the corresponding molded glass . my country Patent Announcement No. M452174 "Molding Equipment Used to Manufacture Molded Glass" announcement date May 01, 2013 Patent announcement data reference, which includes a female mold part, a first male mold part, and a second male mold parts, a supporting mandrel and a pressing bar. The first male mold part is arranged on the female mold part in an openable and closable manner, and the second male mold part is arranged between the female mold part and the first male mold part. The supporting ejector rod is passed through the female mold part, and the supporting ejector rod is used to push against the second male mold part, so as to support the second male mold part and the first male mold part to clamp together A molded glass. The pressing rod is arranged on one side of the first male mold part, and the pressing rod is used to press down on the first male mold part so that the first male mold part is opposite to the second male mold part The female mold part is moved to a clamping position to shape the molded glass. However, it is still unable to meet the needs of the industry for continuous and rapid production of high-quality molded three-dimensional glass, which is missing. This is the biggest deficiency in the current conventional technology, and this deficiency is a difficult problem to be overcome urgently in the industry.
实用新型内容 Utility model content
缘是,本实用新型的主要目的在提供一种模造立体玻璃连续成型装置。 The reason is that the main purpose of this utility model is to provide a continuous molding device for molding three-dimensional glass.
为了达到上述目的,本实用新型提供了一种模造立体玻璃连续成型装置,主要由炉体、内输送道、外输送道、交换系统及加压系统所构成,该内输送道设于炉体内部,并连接设于炉体二侧的交换系统,外输送道设于炉体外部,并连接炉体二侧的交换系统,所述内输送道设有滑轨,该炉体为密闭式并导入保护气体,且依制程区分有升温区、高温成型区、缓降区及冷却区,升温区、高温成型区及缓降区内具有耐热材及视制程程序所需温度的加热组件,冷却区具有冷却装置,加压系统设于高温成型区,待成型平板玻璃置于模具成型面中,模具则置于载板上。 In order to achieve the above purpose, the utility model provides a molded three-dimensional glass continuous molding device, which is mainly composed of a furnace body, an inner conveying path, an outer conveying path, an exchange system and a pressurizing system, and the inner conveying path is located inside the furnace body , and connected to the exchange system located on both sides of the furnace body, the outer conveyor is located outside the furnace body, and connected to the exchange system on both sides of the furnace body, the inner conveyor is provided with slide rails, the furnace body is airtight and imported Protective gas, and according to the process, there are heating zone, high temperature forming zone, slow down zone and cooling zone. In the heating zone, high temperature forming zone and slow down zone, there are heat-resistant materials and heating components according to the temperature required by the process procedure, and the cooling zone It has a cooling device, and the pressurization system is set in the high-temperature forming area. The flat glass to be formed is placed on the forming surface of the mold, and the mold is placed on the carrier.
进一步地,其中,该加压系统主要由加压轴与加压柱构成。 Further, wherein, the pressurization system is mainly composed of a pressurization shaft and a pressurization column.
进一步地,其中,该加压柱为石墨构成。 Further, wherein, the pressurized column is made of graphite.
进一步地,其中,该炉体的高温成型区,另包括有加压平台,加压平台上具有供载板位移的滑轨,下方设有支撑柱,当加压系统作动时,能通过加压平台及支撑柱支撑载板。 Further, wherein, the high-temperature forming area of the furnace body further includes a pressurized platform, on which there are slide rails for the displacement of the loading plate, and a support column is arranged below, and when the pressurized system is activated, the pressurized platform can The pressing platform and the support column support the carrier plate.
进一步地,其中,该滑轨为石墨构成。 Further, wherein, the sliding rail is made of graphite.
本实用新型具有连续、高效率及高质量成型模造立体玻璃的功效。 The utility model has the effects of continuous, high-efficiency and high-quality molding of three-dimensional glass.
附图说明 Description of drawings
图1本实用新型实施例正面剖示图; Fig. 1 front sectional view of the utility model embodiment;
图2本实用新型实施例上端剖示图; Figure 2 is a cutaway view of the upper end of the utility model embodiment;
图3本实用新型实施例升温区剖示图; Fig. 3 cutaway diagram of the heating zone of the utility model embodiment;
图4本实用新型实施例高温成型区剖示图。 Fig. 4 is a sectional view of the high-temperature forming area of the embodiment of the utility model.
图中,1炉体 In the figure, 1 furnace body
10升温区 10 heating zones
11高温成型区 11 High temperature forming area
12缓降区 12 slow down zone
13冷却区 13 Cooling Zones
14耐热材 14 heat-resistant material
15加热组件 15 heating element
16冷却装置 16 cooling device
2内输送道 2 inner conveyors
20滑轨 20 rails
3外输送道 3 outer conveyor lanes
4交换系统 4 switching system
40气密门 40 airtight door
41气密门 41 airtight door
42交换室 42 Exchange Room
5加压系统 5 pressurization system
50加压轴 50 pressurized shaft
51加压柱 51 pressurized column
52加压平台 52 pressurized platform
53滑轨 53 rails
54支撑柱 54 support columns
6载板 6 carrier board
7模具。 7 molds.
具体实施方式 detailed description
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好的理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the utility model and implement it, but the examples given are not intended to limit the utility model.
本实用新型有关一种针对模造立体玻璃产品设计的连续成型装置崭新设计,请参阅图1、2所示,其主要由炉体1、内输送道2、外输送道3、交换系统4及加压系统5所构成,该内输送道2设于炉体1内部,并连接设于炉体1二侧的交换系统4,外输送道3设于炉体1外部,并连接炉体1二侧的交换系统4,前述内输送2道设有滑轨20(请参阅图3),以作为载板6移动的轨道,该炉体1为密闭式,并导入保护气体(提供保护气体的装置为习用技术,不多赘言),且依制程区分有升温区10、高温成型区11、缓降区12及冷却区13,升温区10、高温成型区11及缓降区12内具有耐热材14及视制程程序所需温度的加热组件15(温度控制等装置为习用技术,不多赘言),冷却区13具有冷却装置16(冷却装置16为习用技术,不多赘言),请参阅图4所示,加压系统5设于高温成型区11,待成型平板玻璃置于模具7成型面中,模具7则置于载板上6,载板6经交换系统4进入炉体1经升温区10的预热(避免温度变化太快损坏),及高温成型区11的高温,使模内玻璃软化,并通过加压系统5的加压而成型,再经缓降区12的降温(避免温度变化太快损坏),及冷却区13的冷却后经交换系统4送出炉体1外部,再脱模而成。如此具有连续、高效率及高质量的成型模造立体玻璃的功效。 The utility model relates to a brand-new design of a continuous forming device designed for molding three-dimensional glass products, please refer to Fig. The inner conveyor 2 is set inside the furnace body 1 and connected to the exchange system 4 on both sides of the furnace body 1, and the outer conveyor path 3 is set outside the furnace body 1 and connected to the two sides of the furnace body 1. The exchange system 4, the aforementioned inner conveying 2 roads are provided with slide rails 20 (see Figure 3), as the track for the carrier plate 6 to move, the furnace body 1 is airtight, and the protective gas is introduced (the device for providing the protective gas is Conventional technology, not much to say), and according to the process, there are heating zone 10, high temperature forming zone 11, slow down zone 12 and cooling zone 13, heating zone 10, high temperature forming zone 11 and slow down zone 12 have heat-resistant material 14 And the heating element 15 depending on the temperature required by the process program (temperature control and other devices are conventional technology, no more details), the cooling zone 13 has a cooling device 16 (cooling device 16 is a conventional technology, no more details), please refer to Figure 4 As shown, the pressurization system 5 is set in the high-temperature forming area 11, the flat glass to be formed is placed on the forming surface of the mold 7, the mold 7 is placed on the carrier plate 6, and the carrier plate 6 enters the furnace body 1 through the exchange system 4 and passes through the heating zone 10 preheating (to avoid damage caused by too fast temperature changes), and the high temperature in the high-temperature forming zone 11, soften the glass in the mold and form it through the pressurization of the pressurization system 5, and then cool down in the slow-falling zone 12 (to avoid temperature changes damaged too quickly), and after cooling in the cooling zone 13, it is sent out of the furnace body 1 through the exchange system 4, and then demoulded. This has the effect of continuous, high-efficiency and high-quality molding of three-dimensional glass.
请参阅图2所示,本实用新型设于炉体1二侧的交换系统4各具有二道气密门4041,并形成一交换室42,当载板6被送进炉体1前,炉体1头端的二道气密门4041为封闭,待交换室42内抽真空并导入保护气体至与炉体1内相同环境后,炉内侧气密门41方打开将载板6推入炉体1内,当载板6要送出炉体1前,炉体尾端的二道气密门4041为封闭,且交换室42内已经抽真空并导入保护气体至与炉体1内相同环境,炉内侧气密门41方打开将载板6推入交换室42内,如此具有避免炉体1内混入炉外空气来提高组件成型质量的功效。 See also shown in Fig. 2, the exchange system 4 that the utility model is located at the two sides of body of furnace 1 has two airtight doors 4041 respectively, and forms an exchange room 42, when carrier plate 6 is sent into body of furnace 1, the furnace The two airtight doors 4041 at the head end of the body 1 are closed. After the exchange chamber 42 is evacuated and the protective gas is introduced to the same environment as the furnace body 1, the airtight door 41 inside the furnace is opened and the carrier plate 6 is pushed into the furnace body. 1, before the carrier plate 6 is sent out of the furnace body 1, the two airtight doors 4041 at the end of the furnace body are closed, and the exchange chamber 42 has been evacuated and the protective gas is introduced to the same environment as the furnace body 1. The airtight door 41 is opened and the carrier plate 6 is pushed into the exchange chamber 42, which has the effect of preventing the furnace body 1 from being mixed with outside air to improve the molding quality of the components.
请参阅图4所示,本实用新型前述加压系统5主要由加压轴50与加压柱51构成,该加压柱51为石墨或石墨复合材料构成,以耐高温。 Please refer to FIG. 4 , the aforementioned pressurizing system 5 of the present invention is mainly composed of a pressurizing shaft 50 and a pressurizing column 51 , and the pressurizing column 51 is made of graphite or graphite composite material for high temperature resistance.
请参阅图4所示,本实用新型炉体1的高温成型区11,另包括有加压平台52,加压平台52上具有供载板6位移的滑轨53,下方设有支撑柱54,当加压系统5作动时,能通过加压平台52及支撑柱54有效支撑载板6,避免断裂。 Please refer to Fig. 4, the high-temperature molding zone 11 of the furnace body 1 of the present utility model further includes a pressurized platform 52, on which there is a slide rail 53 for the displacement of the carrier plate 6, and a support column 54 is provided below, When the pressurization system 5 operates, the carrier board 6 can be effectively supported by the pressurization platform 52 and the support column 54 to avoid breakage.
本实用新型前述滑轨20,其材质可选用石墨或石墨复合材料,可得较佳的导热、耐热及润滑度。 The aforementioned slide rail 20 of the utility model can be made of graphite or graphite composite material, which can obtain better heat conduction, heat resistance and lubricity.
以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。 The above-mentioned embodiments are only preferred embodiments for fully illustrating the utility model, and the protection scope of the utility model is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present utility model are all within the protection scope of the present utility model. The scope of protection of the utility model shall be determined by the claims.
Claims (5)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107793014A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Cooling device of continuous molding device for molding three-dimensional glass |
CN107793016A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Airtight type continuous molding device for molding three-dimensional glass |
CN107793015A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Continuous molding method for molded three-dimensional glass |
CN113800749A (en) * | 2021-09-28 | 2021-12-17 | 新沂市铭达玻璃有限公司 | High-efficient accuse temperature former of car glass |
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2015
- 2015-09-28 CN CN201520755969.XU patent/CN205170648U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107793014A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Cooling device of continuous molding device for molding three-dimensional glass |
CN107793016A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Airtight type continuous molding device for molding three-dimensional glass |
CN107793015A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Continuous molding method for molded three-dimensional glass |
CN113800749A (en) * | 2021-09-28 | 2021-12-17 | 新沂市铭达玻璃有限公司 | High-efficient accuse temperature former of car glass |
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