CN205167461U - A jig for removing nozzles on injection molded parts in batches - Google Patents
A jig for removing nozzles on injection molded parts in batches Download PDFInfo
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- CN205167461U CN205167461U CN201521032865.2U CN201521032865U CN205167461U CN 205167461 U CN205167461 U CN 205167461U CN 201521032865 U CN201521032865 U CN 201521032865U CN 205167461 U CN205167461 U CN 205167461U
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Abstract
本实用新型涉及注射成型后处理技术领域,公开了一种用于批量削除注塑件上的水口的夹具,包括用于并排夹持多个注塑件的第一夹板和第二夹板,还包括固定座,固定座上设有开口向上的放置槽,放置槽的一面侧壁上设有过孔,过孔内穿有螺栓,螺栓的螺帽朝向放置槽内,螺栓上套有压缩弹簧,压缩弹簧的一端抵住螺帽,压缩弹簧的另一端抵住放置槽的侧壁,第一夹板和第二夹板在夹持状态下放入放置槽内,并在压缩弹簧的弹力作用下将第一夹板和第二夹板夹持在螺帽和放置槽的另一面侧壁之间,注塑件的水口并排外露于固定座上方。本实用新型只需一次走刀就可以将多个注塑件的水口一次去除,大大提高了削水口的效率,提高了产能,降低了工艺成本。
The utility model relates to the technical field of post-processing of injection molding, and discloses a fixture for cutting off nozzles on injection molded parts in batches, including a first splint and a second splint for clamping multiple injection molded parts side by side, and a fixing seat , the fixed seat is provided with a placement slot with an opening upward, and a through hole is provided on one side wall of the placement slot, and a bolt is passed through the hole, and the nut of the bolt faces into the placement slot, and a compression spring is set on the bolt, and the compression spring One end is against the nut, and the other end of the compression spring is against the side wall of the placement groove. The first splint and the second splint are put into the placement groove under the clamped state, and the first splint and the second splint are placed under the elastic force of the compression spring. The second splint is clamped between the nut and the other side wall of the placement groove, and the nozzles of the injection molded parts are exposed side by side above the fixing seat. The utility model can remove the spouts of a plurality of injection molded parts at one time only by one knife pass, which greatly improves the efficiency of cutting the spouts, improves the production capacity, and reduces the process cost.
Description
技术领域 technical field
本实用新型涉及注射成型后处理技术领域,更具体地是涉及一种用于批量削除注塑件上的水口的夹具。 The utility model relates to the technical field of post-processing of injection molding, and more particularly relates to a clamp used for batch cutting nozzles on injection molded parts.
背景技术 Background technique
金属粉末注射成型是指利用注塑机将射料射入模腔中来制造出所需形状的工件,其基本原理与传统塑料成型相似。注塑出来的塑件一般含有流道、水口和产品,流道与产品连接的过渡部位被称为水口,需要先将产品从水口处掰下才能进行脱脂烧结。 Metal powder injection molding refers to the use of injection molding machines to inject material into the mold cavity to produce workpieces of the required shape. Its basic principle is similar to traditional plastic molding. Injection-molded plastic parts generally contain runners, nozzles and products. The transitional part between the runners and the product is called the nozzle. The product needs to be detached from the nozzle before degreasing and sintering.
目前,产业链上一般采用人工手掰或镭雕的方法将流道与水口从产品上去除,无论使用何种方法,都会在产品上留下凸凹不平的印痕,若在此状态下直接进行脱脂烧结,那么烧结后的产品水口处会呈现明显的凸凹不平,很难与产品的其他部位保持一致,这不但影响产品外观,还会直接影响产品尺寸,不利于装配等,最终被判为不良品,并且这种印痕在烧结件上很难去除,所以为了保证产品的外观及尺寸,工业上一般在产品为注塑件时将水口削平,这个工序在工业上被称之为削水口。 At present, in the industry chain, the runners and nozzles are generally removed from the product by hand breaking or laser engraving. No matter what method is used, uneven marks will be left on the product. If you directly degrease in this state After sintering, the nozzle of the sintered product will show obvious unevenness, which is difficult to keep consistent with other parts of the product. This not only affects the appearance of the product, but also directly affects the size of the product, which is not conducive to assembly, etc., and is finally judged as a defective product. , and this kind of imprint is difficult to remove on the sintered part, so in order to ensure the appearance and size of the product, the industry generally flattens the nozzle when the product is an injection molded part. This process is called cutting the nozzle in the industry.
目前,产业链上普遍采用的削水口的方法是一手拿工件,一手拿刀的原始方法,每次只能修一个产品,效率比较低。而且对于小尺寸的产品,由于尺寸较小,不利于操作,因此采用此方法削水口的效率更低,也大大提高了人工成本。 At present, the method of trimming the spout commonly used in the industry chain is the original method of holding the workpiece in one hand and the knife in the other. Only one product can be repaired at a time, and the efficiency is relatively low. Moreover, for small-sized products, due to the small size, it is not conducive to operation, so the efficiency of cutting the nozzle by this method is lower, and the labor cost is also greatly increased.
实用新型内容 Utility model content
本实用新型为克服上述现有技术中的不足,提供了一种用于批量削除注塑件上的水口的夹具。 In order to overcome the shortcomings of the above-mentioned prior art, the utility model provides a clamp for cutting off nozzles on injection molded parts in batches.
本实用新型通过以下技术方案来实现上述目的。 The utility model realizes above-mentioned purpose through following technical scheme.
一种用于批量削除注塑件上的水口的夹具,包括用于并排夹持多个注塑件的第一夹板和第二夹板,第一夹板和第二夹板通过两个定位销定位,还包括固定座,固定座上设有开口向上的放置槽,放置槽的一面侧壁上设有过孔,过孔内穿有螺栓,螺栓的螺帽朝向放置槽内,螺栓上套有压缩弹簧,压缩弹簧的一端抵住螺帽,压缩弹簧的另一端抵住放置槽的侧壁,第一夹板和第二夹板在夹持状态下放入放置槽内,并在压缩弹簧的弹力作用下将第一夹板和第二夹板夹持在螺帽和放置槽的另一面侧壁之间,注塑件的水口并排外露于固定座上方。 A fixture for cutting off nozzles on injection molded parts in batches, including a first clamping plate and a second clamping plate for clamping multiple injection molded parts side by side, the first clamping plate and the second clamping plate are positioned by two positioning pins, and also includes fixing The fixed seat is provided with a placement groove with an opening upward, and a through hole is arranged on one side wall of the placement groove, and a bolt is passed through the hole, and the nut of the bolt faces into the placement groove, and a compression spring is set on the bolt, and the compression spring One end of the compression spring is against the nut, and the other end of the compression spring is against the side wall of the placement groove. The first splint and the second splint are put into the placement groove under the clamped state, and the first splint is pressed under the elastic force of the compression spring. The second splint is clamped between the nut and the other side wall of the placement groove, and the nozzles of the injection molded parts are exposed side by side above the fixing seat.
本方案通过将多个注塑件并排夹持在一起,并使注塑件的水口并排外露于固定座上方,然后将固定座安放在切削设备上,只需一次走刀就可以将多个注塑件的水口一次去除。大大提高了削水口的效率,提高了产能,降低了工艺成本,具有一定的经济效益,在工业生产中具有很高的应用价值,值得推广。 This solution clamps multiple injection molded parts side by side, and exposes the nozzles of the injection molded parts side by side above the fixing seat, and then places the fixing seat on the cutting equipment. The spout is removed at one time. The efficiency of the water cutting port is greatly improved, the production capacity is increased, the process cost is reduced, the method has certain economic benefits, has high application value in industrial production, and is worthy of popularization.
上述的第一夹板和第二夹板在合并夹持状态下形成用于夹持注塑件的夹持腔,一个注塑件对应一个夹持腔,这样可以更好的定位注塑件,避免注塑件与注塑件发生碰撞或摩擦而损伤注塑件。 The above-mentioned first splint and second splint form a clamping cavity for clamping the injection molded part in the combined clamping state, and one injection molded part corresponds to one clamping cavity, so that the injection molded part can be better positioned and the injection molded part can be avoided. Damage to injection molded parts due to collision or friction of parts.
上述的注塑件为“]”形且上翼端部具有向上延伸的上延伸部,下翼端部具有向下延伸的下延伸部,上述的水口位于上延伸部的上端;上述的夹持腔为与“]”形注塑件的形状相吻合的“]”形夹持腔,多个“]”形注塑件的水口并排外露于第一夹板和第二夹板。 The above-mentioned injection molded part is "]"-shaped and the end of the upper wing has an upper extension that extends upward, and the end of the lower wing has a lower extension that extends downward. The above-mentioned nozzle is located at the upper end of the upper extension; the above-mentioned clamping cavity For the "]"-shaped clamping cavity matching the shape of the "]"-shaped injection molded parts, the nozzles of multiple "]"-shaped injection molded parts are exposed to the first splint and the second splint side by side.
本实用新型与现有技术相比主要具有如下有益效果:通过将多个注塑件并排夹持并使注塑件的水口并排外露于固定座上方,只需一次走刀就可以将多个注塑件的水口一次去除,大大提高了削水口的效率,提高了产能,降低了工艺成本,具有一定的经济效益,在工业生产中具有很高的应用价值,值得推广。 Compared with the prior art, the utility model mainly has the following beneficial effects: by clamping multiple injection molded parts side by side and exposing the nozzles of the injection molded parts side by side above the fixing seat, the nozzles of the multiple injection molded parts can be fixed in one stroke. The one-time removal of the nozzle greatly improves the efficiency of the nozzle, increases the production capacity, reduces the process cost, and has certain economic benefits. It has high application value in industrial production and is worthy of promotion.
附图说明 Description of drawings
图1为本实用新型实施例的立体结构示意图。 Fig. 1 is a three-dimensional structural schematic diagram of an embodiment of the utility model.
图2为本实用新型实施例中的“]”形注塑件的立体结构示意图。 Fig. 2 is a three-dimensional structural schematic diagram of a "]"-shaped injection molded part in an embodiment of the present invention.
图3为本实用新型实施例的夹具的剖面结构示意图。 Fig. 3 is a schematic cross-sectional structure diagram of the clamp according to the embodiment of the present invention.
图4为本实用新型实施例中的第一夹板和第二夹板分开状态下的立体结构示意图。 Fig. 4 is a schematic perspective view of the three-dimensional structure in the state where the first splint and the second splint are separated in the embodiment of the present invention.
图5为本实用新型实施例中的固定座的立体结构示意图。 Fig. 5 is a schematic diagram of the three-dimensional structure of the fixing seat in the embodiment of the present invention.
具体实施方式 detailed description
下面结合附图对本实用新型做进一步说明。附图仅用于示例性说明,不能理解为对本专利的限制。 Below in conjunction with accompanying drawing, the utility model is further described. The accompanying drawings are for illustrative purposes only and should not be construed as limiting the patent.
为了更简洁的说明本实施例,附图或说明中某些本领域技术人员公知的、但与本创造的主要内容不相关的零部件会有所省略。另外为便于表述,附图中某些零部件会有省略、放大或缩小,但并不代表实际产品的尺寸或全部结构。 In order to describe this embodiment more concisely, some components that are known to those skilled in the art but are not related to the main content of the invention will be omitted in the drawings or descriptions. In addition, for the convenience of expression, some parts in the drawings will be omitted, enlarged or reduced, but it does not represent the size or overall structure of the actual product.
实施例: Example:
如图1所示,一种用于批量削除注塑件上的水口的夹具,包括固定座1、用于并排夹持多个注塑件9的第一夹板2和第二夹板3。 As shown in FIG. 1 , a jig for cutting nozzles on injection molded parts in batches includes a fixing base 1 , a first clamping plate 2 and a second clamping plate 3 for clamping multiple injection molded parts 9 side by side.
如图2所示,本实施例中的注塑件9为“]”形且上翼端部具有向上延伸的上延伸部91,下翼端部具有向下延伸的下延伸部92,该“]”形注塑件9的水口93位于上延伸部91的上端。 As shown in Figure 2, the injection molded part 9 in this embodiment is in the shape of "]" and the end of the upper wing has an upper extension 91 extending upward, and the end of the lower wing has a lower extension 92 extending downward. The nozzle 93 of the "shaped injection molding part 9 is located at the upper end of the upper extension part 91.
如图3所示,第一夹板2和第二夹板3在合并夹持状态下形成与“]”形注塑件9的形状相吻合的“]”形夹持腔。如图1和图3所示,本实施例中的“]”形夹持腔的数量为十个,一个“]”形夹持腔内夹持一个“]”形注塑件9,十个“]”形注塑件9的水口93并排外露于第一夹板2和第二夹板3,这样可以更好的定位“]”形注塑件9,避免“]”形注塑件9与“]”形注塑件9发生碰撞或摩擦而损伤“]”形注塑件9。 As shown in FIG. 3 , the first clamping plate 2 and the second clamping plate 3 form a “]”-shaped clamping cavity matching the shape of the “]”-shaped injection molded part 9 in the combined clamping state. As shown in Figure 1 and Figure 3, the number of "]"-shaped clamping cavities in this embodiment is ten, one "]"-shaped clamping cavity clamps a "]"-shaped injection molded part 9, ten " ]”-shaped injection molded parts 9 are exposed side by side on the first splint 2 and second splint 3, so that the “]”-shaped injection molded parts 9 can be better positioned, and the “]”-shaped injection molded parts 9 and “]”-shaped injection molded parts can be avoided. Part 9 collides or rubs and damages "]" shaped injection molded part 9.
如图4所示,第一夹板2的两端设有定位销21,第二夹板3的两端设有销孔31,第一夹板2和第二夹板3合并夹持状态下定位销21插入销孔31内进行定位。 As shown in Figure 4, the two ends of the first clamping plate 2 are provided with positioning pins 21, and the two ends of the second clamping plate 3 are provided with pin holes 31, and the positioning pins 21 are inserted under the combined clamping state of the first clamping plate 2 and the second clamping plate 3. Positioning is carried out in the pin hole 31.
如图3和图5所示,固定座1上设有开口向上的放置槽11,放置槽11的一面侧壁上设有两个沉头孔12,沉头孔12内分别穿有螺栓4,螺栓4的螺帽朝向放置槽11内,螺栓4的螺杆上锁有螺母5,螺母5位于侧壁外侧,螺栓4上套有压缩弹簧6,压缩弹簧6的一端抵住螺帽,压缩弹簧6的另一端抵住沉头孔12的底面。 As shown in Fig. 3 and Fig. 5, the fixing seat 1 is provided with an upwardly opening placement groove 11, and one side wall of the placement groove 11 is provided with two countersunk holes 12, and the countersunk holes 12 are respectively pierced with bolts 4, The nut of the bolt 4 faces in the placement groove 11, the screw rod of the bolt 4 is locked with a nut 5, the nut 5 is located on the outside of the side wall, the bolt 4 is covered with a compression spring 6, one end of the compression spring 6 is against the nut, and the compression spring 6 The other end of the counterbore is against the bottom surface of the counterbore 12.
第一夹板2和第二夹板3在合并夹持状态下放入放置槽11内,并在压缩弹簧6的弹力作用下将第一夹板2和第二夹板3夹持在螺帽和放置槽11的另一面侧壁之间,十个“]”形注塑件9的水口93并排外露于固定座1上方。 The first splint 2 and the second splint 3 are placed in the placement groove 11 under the combined clamping state, and the first splint 2 and the second splint 3 are clamped on the nut and the placement groove 11 under the elastic force of the compression spring 6 Between the other side wall of , the nozzles 93 of ten "]" shaped injection molded parts 9 are exposed side by side above the fixing seat 1.
本实施例通过将十个注塑件9并排夹持在一起,并使十个“]”形注塑件9的水口93并排外露于固定座1上方,然后将夹具安放在切削设备上,只需一次走刀就可以将十个注塑件9的水口93一次去除。大大提高了削水口的效率,提高了产能,降低了工艺成本,具有一定的经济效益,在工业生产中具有很高的应用价值,值得推广。 In this embodiment, ten injection molded parts 9 are clamped together side by side, and the nozzles 93 of ten "]" shaped injection molded parts 9 are exposed side by side above the fixing seat 1, and then the fixture is placed on the cutting equipment, only once The nozzles 93 of ten injection molded parts 9 can be removed once by cutting. The efficiency of the water cutting port is greatly improved, the production capacity is increased, the process cost is reduced, the method has certain economic benefits, has high application value in industrial production, and is worthy of popularization.
在本实施例之外,可以根据注塑件和切削设备的尺寸关系来决定夹具夹持的注塑件的数量,并不局限于本实施例中的十个。 In addition to this embodiment, the number of injection molded parts clamped by the clamp can be determined according to the size relationship between the injection molded parts and the cutting equipment, and is not limited to ten in this embodiment.
以上仅为本实用新型的一个具体实施例,但本实用新型的设计构思并不局限于此,凡利用本实用新型构思对本实用新型做出的非实质性修改,均落入本实用新型的保护范围之内。 The above is only a specific embodiment of the utility model, but the design concept of the utility model is not limited thereto, and all non-essential modifications made to the utility model by utilizing the utility model concept all fall under the protection of the utility model within range.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521032865.2U CN205167461U (en) | 2015-12-14 | 2015-12-14 | A jig for removing nozzles on injection molded parts in batches |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521032865.2U CN205167461U (en) | 2015-12-14 | 2015-12-14 | A jig for removing nozzles on injection molded parts in batches |
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| CN205167461U true CN205167461U (en) | 2016-04-20 |
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| CN201521032865.2U Expired - Fee Related CN205167461U (en) | 2015-12-14 | 2015-12-14 | A jig for removing nozzles on injection molded parts in batches |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581834A (en) * | 2018-05-30 | 2018-09-28 | 昆山名威精密工业有限公司 | A kind of vertical type fast clamp row folding |
| CN109317557A (en) * | 2018-10-05 | 2019-02-12 | 赵洁 | A kind of automatic punching machine |
-
2015
- 2015-12-14 CN CN201521032865.2U patent/CN205167461U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581834A (en) * | 2018-05-30 | 2018-09-28 | 昆山名威精密工业有限公司 | A kind of vertical type fast clamp row folding |
| CN109317557A (en) * | 2018-10-05 | 2019-02-12 | 赵洁 | A kind of automatic punching machine |
| CN109317557B (en) * | 2018-10-05 | 2020-03-31 | 温州益蓉机械有限公司 | Automatic punching machine |
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