CN205165430U - Welded tube plastic coalignment - Google Patents

Welded tube plastic coalignment Download PDF

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Publication number
CN205165430U
CN205165430U CN201520990373.8U CN201520990373U CN205165430U CN 205165430 U CN205165430 U CN 205165430U CN 201520990373 U CN201520990373 U CN 201520990373U CN 205165430 U CN205165430 U CN 205165430U
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slider
auxiliary
shaping
adjusting screw
main
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CN201520990373.8U
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王正田
颜兴林
江义波
吴春晖
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JIANGSU NANYANG MACHINERY MANUFACTURING Co Ltd
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JIANGSU NANYANG MACHINERY MANUFACTURING Co Ltd
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Abstract

The utility model discloses a welded tube plastic coalignment in the welded tube production facility field, be provided with the frame on its base, spout fit in on the frame is provided with main slider, end screw thread connection has main adjusting screw on the frame, main adjusting screw lower extreme rotationally is connected with main slider, main slider center rotationally is provided with the rotor, the rotor overcoat is equipped with the worm wheel, be provided with the worm with the worm wheel meshing, the worm wheel sets up the one side at the slider, the opposite side parallel that lies in the slider on the rotor is fixed with two backup pads, be provided with two guide ways in the every backup pad, be equipped with subsidiary slider in the guide way, include still that the plastic roller that comprises two plastic rollers is right, the plastic roller is installed on the roller, install on the subsidiary slider that corresponds at the roller both ends, the guide way outside is equipped with the gland, it is continuous with the gland of corresponding side to assist the slider, at least, threaded connection has subsidiary adjusting screw on the gland on one side of. The device can adjust right angle of plastic roller and height on line, the right quantity of reducible plastic roller.

Description

焊管整形校直装置Welded pipe shaping and straightening device

技术领域 technical field

本实用新型涉及一种焊管生产设备,特别涉及一种焊管在线整平校直装置。 The utility model relates to a welded pipe production equipment, in particular to an online leveling and straightening device for welded pipes.

背景技术 Background technique

现有技术中,焊管生产一般采用辊弯成型加工,在其闭口位置焊接成型,具体我而言,其通过将带材依次经过放料装置、校平装置、剪切对焊装置、辊弯成型装置、焊接装置、刨平装置、校直装置和在线切断装置,使其由带材逐渐辊弯成型为管状,再经焊接、刨平、切断,获得焊管。在焊接成型后,需要对焊管进行整形校直,纠正辊弯及焊接过程中的形变,使焊管具有良好的圆整度和直线度。 In the prior art, the production of welded pipes is generally processed by roll forming, which is welded and formed at its closed position. Specifically, it passes the strip through the feeding device, leveling device, shear butt welding device, and roll forming in sequence. device, welding device, planing device, straightening device and online cutting device, so that the strip is gradually rolled into a tubular shape, and then welded, planed and cut to obtain a welded pipe. After welding and forming, it is necessary to straighten the welded pipe to correct the deformation of the roll bending and welding process, so that the welded pipe has good roundness and straightness.

目前的焊管整形装置,主要包括若干平辊对和立辊对,平辊对和立辊对交错设置,平棍对和立辊对上的整形压辊形成一条直线孔,使焊接成型后的管件依次被各组整形辊对挤压变形,使其圆整、光洁、呈一直线。其不足之处在于:现有的整形辊对只能保持其为平辊对或立辊对的状态,如有需求,也可以设置在其他角度的整形辊对,但其不能进行随机的调节,导致整形校直需要的整形辊对数量多,制造和使用成本高。 The current welded pipe shaping device mainly includes a number of flat roller pairs and vertical roller pairs, and the flat roller pairs and vertical roller pairs are arranged alternately. It is squeezed and deformed by each group of shaping rollers in turn to make it round, smooth and straight. Its shortcoming is that the existing shaping roller pair can only maintain its state of being a flat roller pair or a vertical roller pair. As a result, the number of shaping roller pairs required for shaping and straightening is large, and the manufacturing and use costs are high.

实用新型内容 Utility model content

本实用新型的目的是提供一种焊管整形校直装置,使其能在线调整整形辊对的角度和高度,以减少整形辊对的用量。 The purpose of the utility model is to provide a welded pipe shaping and straightening device, which can adjust the angle and height of the shaping roller pair on-line, so as to reduce the consumption of the shaping roller pair.

本实用新型的目的是这样实现的:一种焊管整形校直装置,包括由两个整形辊构成的整形辊对,整形辊安装在相互平行设置的辊轴上,整形辊之间形成恰好可容纳焊管穿过的整形孔,该装置还包括底座,底座上直立设置有框架,框架上设有矩形的滑槽,滑槽内配合设置有主滑块,框架上端螺纹连接有主调节螺杆,主调节螺杆穿过框架上端伸入到矩形滑槽内,主调节螺杆下端与主滑块可转动地相连接,主滑块中心可转动地设置有转子,转子中心设有水平通孔,转子外套装有蜗轮,与蜗轮啮合设置有蜗杆,蜗杆可转动地安装在主滑块上,所述蜗轮设置在滑块的一侧,转子上位于滑块的另一侧平行固定有两块支撑板,每一块支撑板上设置有两个位于同一轴线上的导向槽,导向槽内设有辅滑块,所述辊轴两端安装在对应的辅滑块上,导向槽外侧设有压盖,辅滑块与相应侧的压盖相连,至少一侧的压盖上螺纹连接有辅调节螺杆,所述辅调节螺杆与辅滑块可转动地相连。 The purpose of this utility model is achieved in this way: a welded pipe shaping and straightening device, including a pair of shaping rollers composed of two shaping rollers, the shaping rollers are installed on the roller shafts arranged parallel to each other, and the shaping rollers are formed between the shaping rollers to accommodate The plastic hole through which the welded pipe passes. The device also includes a base. A frame is set upright on the base. A rectangular chute is provided on the frame. A main slider is arranged in the chute. The upper end of the frame is threaded with a main adjustment screw. The screw goes through the upper end of the frame and extends into the rectangular chute. The lower end of the main adjusting screw is rotatably connected with the main slider. The center of the main slider is rotatably provided with a rotor. The center of the rotor is provided with a horizontal through hole. The worm gear is engaged with the worm gear and is provided with a worm screw, which is rotatably installed on the main slider. There are two guide grooves located on the same axis on the support plate, and auxiliary sliders are arranged in the guide grooves, and the two ends of the roller shaft are installed on the corresponding auxiliary sliders. It is connected with the gland on the corresponding side, and the gland on at least one side is screwed with an auxiliary adjusting screw rod, and the auxiliary adjusting screw rod is rotatably connected with the auxiliary sliding block.

本实用新型用于焊管生产线上,需要在同一轴线上设置多组,通过转动蜗杆,经蜗轮驱动转子转动,进而带动整形辊对整体转动,使部分整形辊对为平辊对,部分整形辊对为立辊对,可使平对辊和立辊对交错设置。通过主调节螺杆可以调节主滑块整体的高度,通过辅调节螺杆可以调整整形辊对的两个整形辊之间的间隙,焊管在牵引机构的牵引下,依次穿过各整形孔,在整形辊的挤压下,焊管被整圆、校直,达到设计要求。该装置具有通用性,不需要专门设计独立的平辊对和立辊对,其既可以作为平辊对使用,也可以作为立辊对使用,可简化整体设计。在工作过程中,还可以根据整形需要,随时调整转子的角度,而不仅仅使辊轴局限于水平方向和垂直方向,可以是任意角度,这样可以在变形较大的位置进行针对性地调整,使得整体的整形道次减少,也就是说可以减少整形辊对的用量,节约了成本,缩短了生产线的长度,该装置可以实现不停机在线调整。 The utility model is used in a welded pipe production line. It is necessary to set multiple groups on the same axis. By rotating the worm, the worm wheel drives the rotor to rotate, and then drives the shaping roller pair to rotate as a whole, so that part of the shaping roller pair is a flat roller pair, and some shaping roller pairs are For the vertical roller pair, the flat roller and the vertical roller pair can be arranged alternately. The overall height of the main slider can be adjusted through the main adjusting screw, and the gap between the two shaping rollers of the shaping roller pair can be adjusted through the auxiliary adjusting screw. Under the extrusion of the machine, the welded pipe is rounded and straightened to meet the design requirements. The device has versatility and does not need to specially design independent pairs of flat rollers and vertical rollers. It can be used as both a pair of flat rollers and a pair of vertical rollers, which can simplify the overall design. During the working process, the angle of the rotor can also be adjusted at any time according to the needs of shaping, not only the roller axis is limited to the horizontal and vertical directions, but can be at any angle, so that targeted adjustments can be made at positions with large deformation. The overall shaping passes are reduced, that is to say, the amount of shaping roller pairs can be reduced, the cost is saved, and the length of the production line is shortened. The device can realize online adjustment without stopping the machine.

本实用新型可具有如下两种具体方案:其一,每块支撑板上的两个辅滑块中有一个与相应侧的压盖固定连接,另一个辅滑块与相应侧的压盖经所述辅调节螺杆相连。其中一个辅滑块被固定,通过另一辅滑块的运动来调节整形辊之间的间隙。其二,将每块支撑板上的两个辅滑块均与相应侧的压盖经所述辅调节螺杆相连;这样可以双向调节辅滑块的位置。 The utility model can have the following two specific schemes: one, one of the two auxiliary sliders on each support plate is fixedly connected to the gland on the corresponding side, and the other auxiliary slider is connected to the gland on the corresponding side through the The auxiliary adjusting screw is connected. One of the auxiliary sliders is fixed, and the gap between the shaping rollers is adjusted through the movement of the other auxiliary slider. Second, the two auxiliary sliders on each support plate are connected to the glands on the corresponding sides via the auxiliary adjustment screw; thus the position of the auxiliary sliders can be adjusted bidirectionally.

为便于转子定位和便于固定安装支撑板,所述转子端部设有径向凸起的台阶,台阶的一侧贴靠在主滑块上,支撑板连接在台阶的另一侧。 In order to facilitate the positioning of the rotor and facilitate the fixed installation of the support plate, a radially protruding step is provided at the end of the rotor, one side of the step is attached to the main slider, and the support plate is connected to the other side of the step.

作为本实用新型的进一步改进在于,所述主滑块和辅滑块大致呈矩形。矩形的主滑块和辅滑块便于制造和安装,调整时,方向性好。 As a further improvement of the present invention, the main slider and the auxiliary slider are roughly rectangular. The rectangular main slider and auxiliary slider are easy to manufacture and install, and have good direction when adjusting.

附图说明 Description of drawings

图1为本实用新型焊管整形校直装置的主视图 Fig. 1 is the front view of the utility model welded pipe shaping and straightening device

图2为本实用新型的左视图。 Fig. 2 is a left view of the utility model.

图3为本实用新型的右视图。 Fig. 3 is the right view of the utility model.

图4为图1中的A向局部结构示意图。 FIG. 4 is a schematic diagram of a partial structure along direction A in FIG. 1 .

其中,1底座,2框架,3转子,3a台阶,4蜗轮,5通孔,6主滑块,7蜗杆,8支撑板,9主调节螺杆,10滑槽,11辅调节螺杆,12第一压盖,13第一辅滑块,14第一辊轴,15第一整形辊,16第一导向槽,17第二导向槽,18第二辅滑块,19第二辊轴,20第二压盖,21第二整形辊,22整形孔。 Among them, 1 base, 2 frame, 3 rotor, 3a step, 4 worm gear, 5 through hole, 6 main slider, 7 worm, 8 support plate, 9 main adjusting screw, 10 chute, 11 auxiliary adjusting screw, 12 first Gland, 13 first auxiliary slider, 14 first roller shaft, 15 first shaping roller, 16 first guide groove, 17 second guide groove, 18 second auxiliary slider, 19 second roller shaft, 20 second Gland, 21 second shaping rollers, 22 shaping holes.

具体实施方式 detailed description

如图1-4所示,为焊管整形校直装置,包括底座1,底座1上直立设置有框架2,框架2上设有矩形的滑槽10,滑槽10内配合设置有主滑块6,框架2上端螺纹连接有主调节螺杆9,主调节螺杆9穿过框架2上端伸入到矩形的滑槽10内,主调节螺杆9下端与主滑块6可转动地相连接,主滑块6中心可转动地设置有转子3,转子3中心设有水平通孔5,转子3外套装固定有蜗轮4,与蜗轮4啮合设置有蜗杆7,蜗杆7可转动地安装在主滑块6上,蜗轮4设置在滑块的一侧,该转子3另一侧端部设有径向凸起的台阶3a,台阶3a的一侧贴靠在主滑块6上,台阶3a的端面上平行固定有两块支撑板8,每一块支撑板8上设置有两个位于同一轴线上的导向槽,分别为第一导向槽16和第二导向槽17,第一导向槽16内设有第一辅滑块13,第二导向槽17内设有第二辅滑块18,第一辅滑块13、第二辅滑块18上对应安装有第一辊轴14和第二辊轴19,第一辊轴14和第二辊轴19的轴线平行设置,第一辊轴14上安装有第一整形辊15,第二辊轴19上安装有第二整形辊21,第一整形辊15和第二整形辊21构成的整形辊对,第一整形辊15和第二整形辊21之间形成恰好可容纳焊管穿过的整形孔22,第一导向槽16外侧设有第一压盖12,第一压盖12上螺纹连接有辅调节螺杆11,辅调节螺杆11与第一辅滑块13可转动地相连。第二导向槽17外侧设有第二压盖20,第二压盖20与第二辅滑块18经螺钉固定连接;该装置中,主滑块6和辅滑块大致呈矩形。 As shown in Figure 1-4, it is a welded pipe shaping and straightening device, including a base 1, a frame 2 is erected on the base 1, a rectangular chute 10 is arranged on the frame 2, and a main slider 6 is arranged in the chute 10 , the upper end of the frame 2 is threadedly connected with a main adjusting screw 9, the main adjusting screw 9 passes through the upper end of the frame 2 and extends into the rectangular chute 10, the lower end of the main adjusting screw 9 is rotatably connected with the main slider 6, the main slider 6 The center is rotatably provided with a rotor 3, and the center of the rotor 3 is provided with a horizontal through hole 5, and the rotor 3 is covered with a worm wheel 4, which is engaged with the worm wheel 4 and provided with a worm 7, and the worm 7 is rotatably installed on the main slider 6 , the worm gear 4 is arranged on one side of the slider, the other end of the rotor 3 is provided with a radially protruding step 3a, one side of the step 3a is attached to the main slider 6, and the end surface of the step 3a is fixed in parallel There are two support plates 8, and each support plate 8 is provided with two guide grooves on the same axis, which are respectively the first guide groove 16 and the second guide groove 17, and the first guide groove 16 is provided with a first auxiliary guide groove. Slider 13, the second guide groove 17 is provided with the second auxiliary slider 18, the first auxiliary slider 13, the second auxiliary slider 18 are correspondingly installed with the first roller shaft 14 and the second roller shaft 19, the first The axes of the roller shaft 14 and the second roller shaft 19 are arranged in parallel, the first shaping roller 15 is installed on the first roller shaft 14, the second shaping roller 21 is installed on the second roller shaft 19, the first shaping roller 15 and the second shaping roller In the pair of shaping rollers formed by shaping rollers 21, a shaping hole 22 is formed between the first shaping roller 15 and the second shaping roller 21, which can just accommodate the passage of the welded pipe. An auxiliary adjusting screw 11 is threadedly connected to the gland 12 , and the auxiliary adjusting screw 11 is rotatably connected to the first auxiliary sliding block 13 . A second gland 20 is provided outside the second guide groove 17, and the second gland 20 is fixedly connected to the second auxiliary slider 18 through screws; in this device, the main slider 6 and the auxiliary slider are roughly rectangular.

该装置用于焊管生产线上,需要在同一轴线上设置多组,形成多道次整形,通过转动蜗杆7,驱动转子3转动,进而带动整形辊对整体转动,使部分整形辊对为平辊对,部分整形辊对为立辊对,可使平对辊和立辊对交错设置。通过主调节螺杆9可以调节主滑块6整体的高度,通过辅调节螺杆11可以调整整形辊对的两个整形辊之间的间隙,焊管在牵引机构的牵引下,依次穿过各整形孔22,在第一整形辊15和第二整形辊21的挤压下,焊管被整圆、校直,达到设计要求。该装置具有通用性,不需要专门设计独立的平辊对和立辊对,其既可以作为平辊对使用,也可以作为立辊对使用,可简化整体设计。在工作过程中,还可以根据整形需要,随时调整转子3的角度,而不仅仅使辊轴局限于水平方向和垂直方向,可以是任意角度,这样可以在变形较大的位置进行针对性地调整,使得整体的整形道次减少,也就是说可以减少整形辊对的用量,节约了成本,缩短了生产线的长度,该装置可以实现不停机在线调整。 This device is used in the welded pipe production line. It is necessary to install multiple groups on the same axis to form multi-pass shaping. By rotating the worm 7, the rotor 3 is driven to rotate, and then drives the shaping roller pair to rotate as a whole, so that part of the shaping roller pair is a flat roller pair. , part of the shaping roller pair is a vertical roller pair, and the flat pair of rollers and vertical roller pairs can be arranged alternately. The overall height of the main slider 6 can be adjusted by the main adjusting screw 9, and the gap between the two shaping rollers of the shaping roller pair can be adjusted by the auxiliary adjusting screw 11. The welded pipe passes through the shaping holes 22 in turn under the traction of the traction mechanism. , under the extrusion of the first shaping roller 15 and the second shaping roller 21, the welded pipe is rounded and straightened to meet the design requirements. The device has versatility and does not need to specially design independent pairs of flat rollers and vertical rollers. It can be used as both a pair of flat rollers and a pair of vertical rollers, which can simplify the overall design. During the working process, the angle of the rotor 3 can also be adjusted at any time according to the needs of shaping, not only the roller axis is limited to the horizontal and vertical directions, but can be at any angle, so that targeted adjustments can be made at positions with large deformation , so that the overall shaping passes are reduced, that is to say, the amount of shaping roller pairs can be reduced, cost is saved, and the length of the production line is shortened. The device can realize online adjustment without stopping.

本实用新型并不局限于上述实施例,在本实用新型公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本实用新型的保护范围内。例如每块支撑板8上的两个辅滑块均与相应侧的压盖经所述辅调节螺杆11相连,可以双向调整第一整形辊15和第二整形辊21的位置。 The utility model is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the utility model, those skilled in the art can make some technical features based on the disclosed technical content without creative work. Replacement and deformation, these replacements and deformations are all within the protection scope of the present utility model. For example, the two auxiliary sliders on each support plate 8 are connected to the corresponding gland via the auxiliary adjusting screw 11, so that the positions of the first shaping roller 15 and the second shaping roller 21 can be adjusted bidirectionally.

Claims (5)

1.一种焊管整形校直装置,包括由两个整形辊构成的整形辊对,整形辊安装在相互平行设置的辊轴上,整形辊之间形成恰好可容纳焊管穿过的整形孔,其特征在于,还包括底座,底座上直立设置有框架,框架上设有矩形的滑槽,滑槽内配合设置有主滑块,框架上端螺纹连接有主调节螺杆,主调节螺杆穿过框架上端伸入到矩形滑槽内,主调节螺杆下端与主滑块可转动地相连接,主滑块中心可转动地设置有转子,转子中心设有水平通孔,转子外套装有蜗轮,与蜗轮啮合设置有蜗杆,蜗杆可转动地安装在主滑块上,所述蜗轮设置在滑块的一侧,转子上位于滑块的另一侧平行固定有两块支撑板,每一块支撑板上设置有两个位于同一轴线上的导向槽,导向槽内设有辅滑块,所述辊轴两端安装在对应的辅滑块上,导向槽外侧设有压盖,辅滑块与相应侧的压盖相连,至少一侧的压盖上螺纹连接有辅调节螺杆,所述辅调节螺杆与辅滑块可转动地相连。 1. A welded pipe shaping and straightening device, comprising a pair of shaping rollers composed of two shaping rollers, the shaping rollers are installed on roller shafts arranged parallel to each other, and a shaping hole that can just accommodate the welding pipe to pass is formed between the shaping rollers. It is characterized in that it also includes a base, a frame is erected on the base, a rectangular chute is provided on the frame, a main slider is arranged in the chute, the upper end of the frame is threadedly connected with a main adjusting screw, and the main adjusting screw extends through the upper end of the frame. Entering into the rectangular chute, the lower end of the main adjusting screw is rotatably connected with the main slider, the center of the main slider is rotatably provided with a rotor, the center of the rotor is provided with a horizontal through hole, and the outer cover of the rotor is provided with a worm gear, which is engaged with the worm gear. There is a worm, the worm is rotatably installed on the main slider, the worm gear is set on one side of the slider, and the rotor is located on the other side of the slider, and two supporting plates are fixed in parallel, and each supporting plate is provided with two There are two guide grooves on the same axis, and auxiliary sliders are arranged in the guide grooves, and the two ends of the roller shaft are installed on the corresponding auxiliary sliders. connected, at least one side of the gland is threaded with an auxiliary adjusting screw, and the auxiliary adjusting screw is rotatably connected with the auxiliary slider. 2.根据权利要求1所述的焊管整形校直装置,其特征在于:每块支撑板上的两个辅滑块中有一个与相应侧的压盖固定连接,另一个辅滑块与相应侧的压盖经所述辅调节螺杆相连。 2. The welded pipe shaping and straightening device according to claim 1, characterized in that: one of the two auxiliary sliders on each support plate is fixedly connected to the gland on the corresponding side, and the other auxiliary slider is connected to the corresponding side The glands are connected via the auxiliary adjusting screw. 3.根据权利要求1所述的焊管整形校直装置,其特征在于:每块支撑板上的两个辅滑块均与相应侧的压盖经所述辅调节螺杆相连。 3. The welded pipe shaping and straightening device according to claim 1, characterized in that: the two auxiliary sliders on each support plate are connected to the glands on the corresponding side via the auxiliary adjusting screw. 4.根据权利要求1-3任意一项所述的焊管整形校直装置,其特征在于:所述转子端部设有径向凸起的台阶,台阶的一侧贴靠在主滑块上,支撑板连接在台阶的另一侧。 4. The welded pipe shaping and straightening device according to any one of claims 1-3, characterized in that: the end of the rotor is provided with a radially protruding step, and one side of the step is attached to the main slider, The support board is attached on the other side of the steps. 5.根据权利要求1-3任意一项所述的焊管整形校直装置,其特征在于:所述主滑块和辅滑块大致呈矩形。 5. The welded pipe shaping and straightening device according to any one of claims 1-3, characterized in that: the main slider and the auxiliary slider are roughly rectangular.
CN201520990373.8U 2015-12-03 2015-12-03 Welded tube plastic coalignment Expired - Lifetime CN205165430U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312365A (en) * 2015-12-03 2016-02-10 江苏省南扬机械制造有限公司 Reshaping and straightening device for welding tubes
CN107008777A (en) * 2017-04-11 2017-08-04 佛山市斯派力管业科技股份有限公司 A kind of straightening system of high-frequency welding high-strength aluminum alloy welded tube
CN112621230A (en) * 2020-12-24 2021-04-09 潍坊鑫奥机械有限公司 Profile sawing, milling and drilling integrated machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312365A (en) * 2015-12-03 2016-02-10 江苏省南扬机械制造有限公司 Reshaping and straightening device for welding tubes
CN107008777A (en) * 2017-04-11 2017-08-04 佛山市斯派力管业科技股份有限公司 A kind of straightening system of high-frequency welding high-strength aluminum alloy welded tube
CN107008777B (en) * 2017-04-11 2019-03-12 佛山市斯派力管业科技股份有限公司 A kind of straightening system of high-frequency welding high-strength aluminum alloy welded tube
CN112621230A (en) * 2020-12-24 2021-04-09 潍坊鑫奥机械有限公司 Profile sawing, milling and drilling integrated machine

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