CN205164673U - High -efficient reation kettle with pressure device - Google Patents
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- 238000003756 stirring Methods 0.000 claims abstract description 59
- 238000006243 chemical reaction Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 abstract description 20
- 238000009825 accumulation Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 5
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- 238000004519 manufacturing process Methods 0.000 description 3
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- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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Abstract
本实用新型公开了一种带有加压装置的高效反应釜,包括反应釜主体,反应釜主体底部开设有出料管,反应釜主体内部左右两侧分别设有第一搅拌转轴和第二搅拌转轴,第一搅拌转轴和第二搅拌转轴顶端都伸出反应釜主体外侧并分别与第一蜗轮和第二蜗轮连接,本实用新型带有加压装置的高效反应釜,两个搅拌转轴上的搅拌叶片交替设置,充分利用反应釜内部的空间,原料得以充分的混合,提高了反应釜的工作效率,液压缸带动反应釜左右滑动,一方面进一步提高了反应釜的工作效率,另一方面提高了出料效率,避免物料的堆积,省去了传统的人工清理的麻烦,通过加压装置和单向阀能够实现反应釜内部的高压反应,使得反应更加充分迅速,提高了反应釜的应用范围。
The utility model discloses a high-efficiency reactor with a pressurizing device, which comprises a reactor main body, a discharge pipe is arranged at the bottom of the reactor main body, and a first stirring shaft and a second stirring shaft are arranged on the left and right sides of the reactor main body respectively. The rotating shaft, the top of the first stirring rotating shaft and the second stirring rotating shaft extend out of the main body of the reactor and are respectively connected with the first worm gear and the second worm gear. The stirring blades are arranged alternately to make full use of the space inside the reactor, and the raw materials can be fully mixed, which improves the working efficiency of the reactor. It improves the discharge efficiency, avoids the accumulation of materials, and saves the trouble of traditional manual cleaning. The high-pressure reaction inside the reactor can be realized through the pressurization device and the one-way valve, which makes the reaction more sufficient and rapid, and improves the application range of the reactor. .
Description
技术领域 technical field
本实用新型涉及一种反应釜,具体是一种带有加压装置的高效反应釜。 The utility model relates to a reaction kettle, in particular to a high-efficiency reaction kettle with a pressurizing device.
背景技术 Background technique
反应釜是用来进行化学反应的容器,为了适应各种工况条件的不同要求,反应釜的种类也比较繁多,被广泛应用与生物、化工、材料学和半导体学领域。现有的反应釜是综合反应容器,根据反应条件对反应釜结构功能及配置附件的设计。从开始的进料一反应一出料均能够以较高的自动化程度完成预先设定好的反应步骤,其结构一般由釜体、传动装置、搅拌装置、加热装置、冷却装置、密封装置组成。现有的反应釜普遍存在搅拌不充分、出料效率不高的缺点,且有些反应需要在高压环境下进行,现有的反应釜没有加压装置。 Reactors are containers for chemical reactions. In order to meet the different requirements of various working conditions, there are many types of reactors, which are widely used in the fields of biology, chemical engineering, materials science and semiconductor science. The existing reactor is a comprehensive reaction vessel, and the structure, function and configuration accessories of the reactor are designed according to the reaction conditions. The pre-set reaction steps can be completed with a high degree of automation from the beginning of feeding, reaction, and discharging. Its structure is generally composed of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, and a sealing device. The existing reactors generally have the disadvantages of insufficient stirring and low discharge efficiency, and some reactions need to be carried out under high-pressure environments, and the existing reactors do not have pressurization devices.
实用新型内容 Utility model content
本实用新型的目的在于提供一种带有加压装置的高效反应釜,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a high-efficiency reaction kettle with a pressurizing device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
一种带有加压装置的高效反应釜,包括反应釜主体,所述反应釜主体底部开设有出料管,反应釜主体内部左右两侧分别设有第一搅拌转轴和第二搅拌转轴,第一搅拌转轴和第二搅拌转轴顶端都伸出反应釜主体外侧并分别与第一蜗轮和第二蜗轮连接,第一蜗轮和第二蜗轮都与蜗杆啮合连接,且第一蜗轮和第二蜗轮关于蜗杆轴对称设置,蜗杆与驱动机构相连接,第一搅拌转轴和第二搅拌转轴位于反应釜主体内部的一段外壁上下都设有搅拌叶片,搅拌叶片向下倾斜设置,且第一搅拌转轴和第二搅拌转轴上的搅拌叶片在反应釜主体内部相互交替设置,所述反应釜主体左右两侧外壁中段都设有滑动支脚,对应着滑动支脚在支架上设有一对对应设置有一对线性滑槽,支架上侧右端竖直设有一支撑柱,支撑柱顶端固定设有一水平设置的液压缸,液压缸通过活塞杆连接有推板,推板左端连接有水平设置的推杆,推杆穿过支架上侧左端竖直设置的支撑板且左端与反应釜主体外壁相连接,推板和支撑板之间的一段推杆外壁上设有弹簧,所述反应釜主体顶部右侧设有单向阀,单向阀通过进气管连接加压装置。 A high-efficiency reactor with a pressurizing device, including a reactor main body, a discharge pipe is provided at the bottom of the reactor main body, a first stirring shaft and a second stirring shaft are respectively arranged on the left and right sides of the reactor main body, and the first A stirring shaft and the top of the second stirring shaft extend out of the reactor main body and are respectively connected with the first worm wheel and the second worm wheel, and the first worm wheel and the second worm wheel are meshed with the worm, and the first worm wheel and the second worm wheel are about The worm shaft is arranged symmetrically, and the worm is connected with the driving mechanism. The first stirring shaft and the second stirring shaft are located on a section of the outer wall inside the main body of the reactor. There are stirring blades on the upper and lower sides. The stirring blades are inclined downward, and the first stirring shaft and the second The stirring blades on the two stirring shafts are arranged alternately inside the main body of the reaction kettle. The middle sections of the outer walls on the left and right sides of the main body of the reaction kettle are provided with sliding feet, and corresponding to the sliding feet, a pair of linear chutes are provided on the bracket. A support column is vertically arranged at the right end of the upper side of the support column, and a horizontally arranged hydraulic cylinder is fixed on the top of the support column. The support plate vertically arranged at the left end of the side and the left end is connected with the outer wall of the main body of the reactor, a spring is provided on the outer wall of a section of the push rod between the push plate and the support plate, and a check valve is arranged on the right side of the main body of the reactor. The valve is connected to the pressurizing device through the intake pipe.
作为本实用新型进一步的方案:所述反应釜主体左侧顶端连接有进料管。 As a further solution of the utility model: a feed pipe is connected to the top left side of the main body of the reactor.
作为本实用新型进一步的方案:所述出料管上设有出料阀。 As a further solution of the utility model: the discharge pipe is provided with a discharge valve.
作为本实用新型再进一步的方案:所述进气管上设有进气阀门。 As a further solution of the utility model: the air intake pipe is provided with an air intake valve.
与现有技术相比,本实用新型的有益效果是:通过第一搅拌转轴和第二搅拌转轴上的搅拌叶片交替设置,充分利用反应釜的空间,反应釜体内的原料搅拌充分,提高了内部物料反应的效率,且第一搅拌转轴和第二搅拌转轴由一个驱动机构带动转动,有效的节约了能源,降低了生产和使用成本;在搅拌反应过程中,液压缸通过推杆带动反应釜主体在两侧的线性滑槽内部左右滑动,使得内部的物料得到运动,进一步的提高了内部物料的反应效率,反应结束后,反应釜主体继续左右滑动能够将反应釜主体内部的物料甩出反应釜主体内部,实现了自动出料,避免了物料的堆积,省去了人工清理物料的麻烦,提高了反应釜的工作效率;在反应釜工作过程中,通过加压装置和单向阀往反应釜主体内部加压能够实现反应釜内部的高压反应,使得反应更加充分迅速,提高了反应釜的应用范围,提高了设备使用率。 Compared with the prior art, the beneficial effect of the utility model is that the stirring blades on the first stirring shaft and the second stirring shaft are alternately arranged to make full use of the space of the reactor, and the raw materials in the reactor body are fully stirred, which improves the internal The efficiency of material reaction is high, and the first stirring shaft and the second stirring shaft are driven by a driving mechanism, which effectively saves energy and reduces production and use costs; during the stirring reaction process, the hydraulic cylinder drives the main body of the reactor through the push rod Slide left and right inside the linear chute on both sides, so that the internal materials can be moved, and the reaction efficiency of the internal materials is further improved. After the reaction, the main body of the reactor continues to slide left and right to throw the materials inside the main body of the reactor out of the reactor. Inside the main body, automatic discharge is realized, which avoids the accumulation of materials, saves the trouble of manual cleaning of materials, and improves the working efficiency of the reactor; The internal pressurization of the main body can realize the high-pressure reaction inside the reactor, which makes the reaction more fully and rapidly, improves the application range of the reactor, and improves the utilization rate of the equipment.
附图说明 Description of drawings
图1为带有加压装置的高效反应釜的结构示意图。 Figure 1 is a schematic structural view of a high-efficiency reactor with a pressurizing device.
具体实施方式 detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实用新型实施例中,一种带有加压装置的高效反应釜,包括反应釜主体1,所述反应釜主体1左侧顶端连接有进料管,所述反应釜主体1底部开设有出料管2,所述出料管2上设有出料阀,反应釜主体1内部左右两侧分别设有第一搅拌转轴3和第二搅拌转轴4,第一搅拌转轴3和第二搅拌转轴4顶端都伸出反应釜主体1外侧并分别与第一蜗轮5和第二蜗轮6连接,第一蜗轮5和第二蜗轮6都与蜗杆7啮合连接,且第一蜗轮5和第二蜗轮6关于蜗杆7轴对称设置,蜗杆7与驱动机构相连接,第一搅拌转轴3和第二搅拌转轴4位于反应釜主体1内部的一段外壁上下都设有搅拌叶片8,搅拌叶片8向下倾斜设置,且第一搅拌转轴3和第二搅拌转轴4上的搅拌叶片8在反应釜主体1内部相互交替设置,通过第一搅拌转轴3和第二搅拌转轴4上的搅拌叶片8交替设置,充分利用反应釜的空间,反应釜体内的原料搅拌充分,提高了内部物料反应的效率,且第一搅拌转轴3和第二搅拌转轴4由一个驱动机构带动转动,有效的节约了能源,降低了生产和使用成本;所述反应釜主体1左右两侧外壁中段都设有滑动支脚9,对应着滑动支脚9在支架11上设有一对对应设置有一对线性滑槽10,支架11上侧右端竖直设有一支撑柱12,支撑柱12顶端固定设有一水平设置的液压缸13,液压缸13通过活塞杆14连接有推板15,推板15左端连接有水平设置的推杆17,推杆17穿过支架11上侧左端竖直设置的支撑板16且左端与反应釜主体1外壁相连接,推板15和支撑板16之间的一段推杆17外壁上设有弹簧18,在搅拌反应过程中,液压缸13通过推杆17带动反应釜主体1在两侧的线性滑槽10内部左右滑动,使得内部的物料得到运动,进一步的提高了内部物料的反应效率,反应结束后,反应釜主体1继续左右滑动能够将反应釜主体1内部的物料甩出反应釜主体1内部,实现了自动出料,避免了物料的堆积,省去了人工清理物料的麻烦,提高了反应釜的工作效率;所述反应釜主体1顶部右侧设有单向阀19,单向阀19通过进气管20连接加压装置21,所述进气管20上设有进气阀门,在反应釜工作过程中,通过加压装置21和单向阀19往反应釜主体1内部加压能够实现反应釜内部的高压反应,使得反应更加充分迅速,提高了反应釜的应用范围,提高了设备使用率;本实用新型带有加压装置的高效反应釜,两个搅拌转轴上的搅拌叶片交替设置,充分利用反应釜内部的空间,使得原料得以充分的混合,提高了反应釜的工作效率,液压缸带动反应釜左右滑动,一方面进一步提高了反应釜的工作效率,另一方面提高了出料效率,避免物料的堆积,省去了传统的人工清理的麻烦,通过加压装置和单向阀能够实现反应釜内部的高压反应,使得反应更加充分迅速,提高了反应釜的应用范围。 Please refer to Fig. 1, in the embodiment of the utility model, a kind of high-efficiency reactor with pressurization device, comprises reactor main body 1, and the top left side of described reactor main body 1 is connected with feed pipe, and described reactor main body 1. A discharge pipe 2 is provided at the bottom, and a discharge valve is provided on the discharge pipe 2. A first stirring shaft 3 and a second stirring shaft 4 are respectively provided on the left and right sides of the main body of the reactor 1. The first stirring shaft 3 and the top of the second stirring rotating shaft 4 all extend out of the reactor main body 1 and are connected with the first worm wheel 5 and the second worm wheel 6 respectively, the first worm wheel 5 and the second worm wheel 6 are meshed with the worm 7, and the first worm wheel 5 The second worm gear 6 is symmetrically arranged about the worm 7, and the worm 7 is connected with the driving mechanism. The first stirring shaft 3 and the second stirring shaft 4 are located on a section of the outer wall inside the reactor main body 1. Stirring blades 8 are arranged up and down. 8 are inclined downwards, and the stirring blades 8 on the first stirring shaft 3 and the second stirring shaft 4 are arranged alternately inside the reactor main body 1, and the stirring blades 8 on the first stirring shaft 3 and the second stirring shaft 4 Alternately arranged to make full use of the space of the reactor. The raw materials in the reactor body are fully stirred, which improves the efficiency of the internal material reaction, and the first stirring shaft 3 and the second stirring shaft 4 are driven by a driving mechanism to effectively save energy. , reducing the cost of production and use; the middle section of the outer wall of the left and right sides of the reactor main body 1 is provided with sliding feet 9, corresponding to the sliding feet 9, a pair of linear chute 10 is provided on the bracket 11, and a pair of linear chute 10 is arranged on the bracket 11 The right end of the side is vertically provided with a support column 12, and the top of the support column 12 is fixedly provided with a hydraulic cylinder 13 arranged horizontally. Push rod 17 passes the support plate 16 that the left end of support 11 upper side is vertically arranged and the left end is connected with reaction kettle main body 1 outer wall, is provided with spring 18 on a section push rod 17 outer wall between push plate 15 and support plate 16, in During the stirring reaction process, the hydraulic cylinder 13 drives the main body of the reactor 1 to slide left and right inside the linear chute 10 on both sides through the push rod 17, so that the internal materials are moved, and the reaction efficiency of the internal materials is further improved. After the reaction, The main body 1 of the reactor continues to slide left and right to throw the materials inside the main body 1 of the reactor out of the main body 1 of the reactor, which realizes automatic discharge, avoids the accumulation of materials, saves the trouble of manual cleaning of materials, and improves the efficiency of the reactor. Work efficiency; the right side of the top of the reactor main body 1 is provided with a check valve 19, and the check valve 19 is connected to the pressurizing device 21 through the inlet pipe 20, and the inlet pipe 20 is provided with an inlet valve. Among them, pressurizing the inside of the reactor main body 1 through the pressurizing device 21 and the one-way valve 19 can realize the high-pressure reaction inside the reactor, making the reaction more fully and rapidly, improving the application range of the reactor, and improving the utilization rate of the equipment; The utility model is a high-efficiency reactor with a pressurizing device. The stirring blades on the two stirring shafts are alternately arranged to make full use of the space inside the reactor, so that the raw materials can be fully mixed, and the efficiency of the reactor is improved. The hydraulic cylinder drives the reactor to slide left and right. On the one hand, it further improves the working efficiency of the reactor. On the other hand, it improves the discharge efficiency, avoids the accumulation of materials, and saves the trouble of traditional manual cleaning. The device and the one-way valve can realize the high-pressure reaction inside the reactor, which makes the reaction more fully and rapidly, and improves the application range of the reactor.
本实用新型的工作原理是:通过第一搅拌转轴3和第二搅拌转轴4上的搅拌叶片8交替设置,充分利用反应釜的空间,反应釜体内的原料搅拌充分,提高了内部物料反应的效率,且第一搅拌转轴3和第二搅拌转轴4由一个驱动机构带动转动,有效的节约了能源,降低了生产和使用成本;在搅拌反应过程中,液压缸13通过推杆17带动反应釜主体1在两侧的线性滑槽10内部左右滑动,使得内部的物料得到运动,进一步的提高了内部物料的反应效率,反应结束后,反应釜主体1继续左右滑动能够将反应釜主体1内部的物料甩出反应釜主体1内部,实现了自动出料,避免了物料的堆积,省去了人工清理物料的麻烦,提高了反应釜的工作效率;在反应釜工作过程中,通过加压装置21和单向阀19往反应釜主体1内部加压能够实现反应釜内部的高压反应,使得反应更加充分迅速,提高了反应釜的应用范围,提高了设备使用率。 The working principle of the utility model is: by alternately setting the stirring blades 8 on the first stirring shaft 3 and the second stirring shaft 4, the space of the reactor is fully utilized, the raw materials in the reactor are fully stirred, and the efficiency of the internal material reaction is improved. , and the first stirring shaft 3 and the second stirring shaft 4 are driven to rotate by a driving mechanism, which effectively saves energy and reduces production and use costs; during the stirring reaction process, the hydraulic cylinder 13 drives the main body of the reactor through the push rod 17 1 Slide left and right inside the linear chute 10 on both sides, so that the internal materials can be moved, and the reaction efficiency of the internal materials is further improved. Throwing out the inside of the reactor main body 1 realizes automatic discharge, avoids the accumulation of materials, saves the trouble of manual cleaning of materials, and improves the working efficiency of the reactor; during the working process of the reactor, the pressure device 21 and The one-way valve 19 pressurizes the interior of the reactor main body 1 to realize the high-pressure reaction inside the reactor, which makes the reaction more fully and rapidly, improves the application range of the reactor, and improves the utilization rate of the equipment.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520898861.6U CN205164673U (en) | 2015-11-12 | 2015-11-12 | High -efficient reation kettle with pressure device |
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Cited By (6)
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CN106311049A (en) * | 2016-10-17 | 2017-01-11 | 无锡市日升化工有限公司 | Chemical material mixing machine with damping function |
CN106512913A (en) * | 2016-11-18 | 2017-03-22 | 广西大学 | Double-shaft reaction kettle for chemical industry production |
CN109097564A (en) * | 2018-09-21 | 2018-12-28 | 淄博淦达环保科技有限公司 | A kind of leaching kettle |
CN109182741A (en) * | 2018-09-21 | 2019-01-11 | 淄博淦达环保科技有限公司 | A kind of leaching device |
CN109294889A (en) * | 2018-08-31 | 2019-02-01 | 南通劲凌智能科技有限公司 | Probiotics fermented beverage fermentation tank, component proportion and its process |
CN115301189A (en) * | 2022-10-10 | 2022-11-08 | 山东新港化工有限公司 | A kind of preparation device of surfactant |
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2015
- 2015-11-12 CN CN201520898861.6U patent/CN205164673U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106311049A (en) * | 2016-10-17 | 2017-01-11 | 无锡市日升化工有限公司 | Chemical material mixing machine with damping function |
CN106512913A (en) * | 2016-11-18 | 2017-03-22 | 广西大学 | Double-shaft reaction kettle for chemical industry production |
CN109294889A (en) * | 2018-08-31 | 2019-02-01 | 南通劲凌智能科技有限公司 | Probiotics fermented beverage fermentation tank, component proportion and its process |
CN109294889B (en) * | 2018-08-31 | 2021-10-15 | 杭州百芮生物科技有限公司 | Probiotic fermented beverage fermentation tank, component proportion and process method thereof |
CN109097564A (en) * | 2018-09-21 | 2018-12-28 | 淄博淦达环保科技有限公司 | A kind of leaching kettle |
CN109182741A (en) * | 2018-09-21 | 2019-01-11 | 淄博淦达环保科技有限公司 | A kind of leaching device |
CN115301189A (en) * | 2022-10-10 | 2022-11-08 | 山东新港化工有限公司 | A kind of preparation device of surfactant |
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