CN205164314U - It eliminates and collecting system to be applicable to wet flue gas desulfurization gypsum rain or chimney rain - Google Patents
It eliminates and collecting system to be applicable to wet flue gas desulfurization gypsum rain or chimney rain Download PDFInfo
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Abstract
本实用新型涉及一种适用于湿法脱硫石膏雨或烟囱雨消除及收集系统。包括依次连接的吸收塔出口烟道2、烟道输水系统3、除雾塔入口烟道5、除雾塔6,所述除雾塔入口烟道5通过膨胀节4连接除雾塔6,在除雾塔6的顶部设置塔顶烟囱7,所述吸收塔出口烟道2前端连接膨胀节4,所述烟道输水系统3包括烟道输水槽、输水管道及集水槽。本系统可以有效消除、捕集湿法脱硫石膏雨或烟囱雨,满足环保及工业卫生的要求,而且结构简单、运行安全可靠、投资少、运行维护费用低,吸收塔出口至烟囱出口阻力损失约为200~350?Pa,压头损失小。
The utility model relates to a system for eliminating and collecting gypsum rain or chimney rain suitable for wet desulfurization. Including the outlet flue 2 of the absorption tower, the flue water delivery system 3, the inlet flue 5 of the demist tower, and the demist tower 6 connected in sequence, and the inlet flue 5 of the demist tower is connected to the demist tower 6 through an expansion joint 4, A top chimney 7 is arranged on the top of the demisting tower 6, and the front end of the outlet flue 2 of the absorption tower is connected to an expansion joint 4, and the flue water delivery system 3 includes a flue water delivery tank, a water delivery pipeline and a water collection tank. This system can effectively eliminate and capture wet desulfurization gypsum rain or chimney rain, meet the requirements of environmental protection and industrial hygiene, and has simple structure, safe and reliable operation, low investment, low operation and maintenance costs, and the resistance loss from the outlet of the absorption tower to the outlet of the chimney is about 200~350? Pa, the head loss is small.
Description
技术领域technical field
本实用新型属于脱硫环保技术领域,特别涉及一种适用于湿法脱硫石膏雨或烟囱雨消除及收集系统。The utility model belongs to the technical field of desulfurization and environmental protection, in particular to a system for eliminating and collecting gypsum rain or chimney rain suitable for wet desulfurization.
背景技术Background technique
火电厂锅炉及烧结烟气脱硫技术应用最为广泛的是湿法脱硫技术,湿法脱硫后烟气温度为50℃左右的饱和湿烟气,若不经处理直接排放,会形成石膏雨或烟囱雨,其对环境造成的危害主要有:1)对构筑物及周边环境造成腐蚀;2)会造成一定程度的环境污染;3)影响周边作业人员安全作业;4)影响感官,对周边环境质量造成影响。The wet desulfurization technology is the most widely used in thermal power plant boiler and sintering flue gas desulfurization technology. After wet desulfurization, the saturated wet flue gas with a flue gas temperature of about 50°C will form gypsum rain or chimney rain if it is discharged directly without treatment. , its harm to the environment mainly includes: 1) Corrosion to structures and the surrounding environment; 2) It will cause a certain degree of environmental pollution; 3) It will affect the safe operation of surrounding workers; 4) It will affect the senses and affect the quality of the surrounding environment. .
早期,烟气换热器(GGH)是湿法脱硫系统中主要装置之一,其利用原烟气将脱硫后的净烟气进行加热,将脱硫后烟气温度由50℃上升至80℃左右,温度在烟气露点温度之上,有效减轻了湿法脱硫后石膏雨或烟囱雨的现象,但GGH存在以下缺点:1)一次投资大,成本约为脱硫系统的15%左右;2)其阻力损失大,约为1200Pa左右,运行费用高;3)净烟气具有腐蚀性,造成GGH易泄漏,维修费用高,且影响脱硫效率;4)易堵塞,运行费用高,且维修困难;5)GGH运行操作复杂、不稳定,造成湿法脱硫系统不能持续、安全和高效运行。因此,大部分湿法脱硫系统已经取消了设置GGH。In the early days, the flue gas heat exchanger (GGH) was one of the main devices in the wet desulfurization system. It used the raw flue gas to heat the desulfurized clean flue gas, and raised the temperature of the desulfurized flue gas from 50°C to about 80°C. , the temperature is above the flue gas dew point temperature, effectively reducing the phenomenon of gypsum rain or chimney rain after wet desulfurization, but GGH has the following disadvantages: 1) a large investment, the cost is about 15% of the desulfurization system; 2) its other The resistance loss is large, about 1200Pa, and the operating cost is high; 3) The net flue gas is corrosive, causing GGH to leak easily, high maintenance costs, and affecting desulfurization efficiency; 4) Easy to block, high operating costs, and difficult to maintain; 5 ) The operation of GGH is complex and unstable, resulting in the unsustainable, safe and efficient operation of the wet desulfurization system. Therefore, most wet desulfurization systems have canceled the setting of GGH.
为了消除石膏雨或烟囱雨,除了设置GGH外,主流的技术有设置湿式电除雾器技术、烟气电伴热技术、烟气蒸汽加热技术和对原有烟囱进行改造等。其普遍存在投资或运行费用较高、运行维护困难的问题,对原有烟囱进行改造还将面临施工周期长、停炉等问题。In order to eliminate gypsum rain or chimney rain, in addition to setting up GGH, the mainstream technologies include setting up wet electric demister technology, flue gas electric heat tracing technology, flue gas steam heating technology, and modification of the original chimney. It generally has the problems of high investment or operating costs and difficult operation and maintenance. The transformation of the original chimney will also face problems such as long construction period and shutdown.
发明内容Contents of the invention
本实用新型的目的在于克服上述不足,提供一种运行安全可靠,投资少,阻力损失小、运行维护费用低的一种适用于湿法脱硫石膏雨或烟囱雨消除及收集系统。The purpose of this utility model is to overcome the above disadvantages and provide a safe and reliable operation, low investment, small resistance loss, low operation and maintenance costs, suitable for wet desulfurization gypsum rain or chimney rain elimination and collection system.
本实用新型的技术解决方案是:一种适用于湿法脱硫石膏雨或烟囱雨消除及收集系统,包括依次连接的吸收塔出口烟道、烟道输水系统、除雾塔入口烟道、除雾塔,所述除雾塔入口烟道通过膨胀节连接除雾塔,在除雾塔的顶部设置塔顶烟囱,所述吸收塔出口烟道前端连接膨胀节,所述烟道输水系统包括烟道输水槽、输水管道及集水槽。The technical solution of the utility model is: an elimination and collection system suitable for wet desulfurization gypsum rain or chimney rain, including the outlet flue of the absorption tower connected in sequence, the flue water delivery system, the inlet flue of the demisting tower, the Fog tower, the inlet flue of the demist tower is connected to the demist tower through an expansion joint, a chimney is set on the top of the demist tower, the front end of the outlet flue of the absorption tower is connected to an expansion joint, and the flue water delivery system includes Flue water tank, water pipeline and water collection tank.
进一步地,所述吸收塔出口烟道为矩形烟道,吸收塔出口烟道通过膨胀节与吸收塔连接。Further, the outlet flue of the absorption tower is a rectangular flue, and the outlet flue of the absorption tower is connected with the absorption tower through an expansion joint.
进一步地,所述吸收塔出口烟道与输水槽相连接,并进行放坡设计,坡向输水槽,坡度为2~5度。Further, the flue at the outlet of the absorption tower is connected to the water delivery tank, and a slope is designed to face the water delivery tank with a slope of 2 to 5 degrees.
进一步地,所述除雾塔入口烟道为矩形烟道,入口与除雾塔相切,使烟气沿切向方向进入除雾塔。Further, the entrance flue of the demist tower is a rectangular flue, and the entrance is tangent to the demist tower, so that the flue gas enters the demist tower along a tangential direction.
进一步地,所述除雾塔入口烟道与输水槽间为膨胀节连接。Further, the inlet flue of the demisting tower and the water delivery tank are connected by an expansion joint.
所述吸收塔出口烟道和除雾塔入口烟道烟气流速为15~18m/s。The flue gas velocity at the outlet flue of the absorption tower and the flue at the entrance of the demisting tower is 15-18m/s.
所述除雾塔与事故浆液箱合二为一设计,用以储存脱硫浆液和收集烟气中的液体。The demisting tower and the emergency slurry tank are combined into one design to store the desulfurization slurry and collect the liquid in the flue gas.
所述除雾塔空塔气速为1.8~2.2m/s,气体停留时间大于4s。The air velocity of the defogging tower is 1.8-2.2m/s, and the gas residence time is greater than 4s.
所述塔顶烟囱安装在除雾塔之上,刚性连接,烟气流速为15~18m/s,根据项目具体情况,塔顶烟囱设计顶标高最高可达90m左右。The chimney at the top of the tower is installed on the demisting tower, rigidly connected, and the flue gas flow rate is 15-18m/s. According to the specific conditions of the project, the design height of the chimney at the top of the tower can reach up to about 90m.
本实用新型的有益效果是:本系统可以有效消除、捕集湿法脱硫石膏雨或烟囱雨,满足环保及工业卫生的要求,而且结构简单、运行安全可靠、投资少、运行维护费用低,吸收塔出口至烟囱出口阻力损失约为200~350Pa,压头损失小。The beneficial effects of the utility model are: the system can effectively eliminate and capture wet desulfurization gypsum rain or chimney rain, meet the requirements of environmental protection and industrial hygiene, and has simple structure, safe and reliable operation, less investment, low operation and maintenance costs, absorbs The resistance loss from the tower outlet to the chimney outlet is about 200~350Pa, and the pressure head loss is small.
附图说明Description of drawings
图1是一种适用于湿法脱硫石膏雨或烟囱雨消除及收集系统的正视图。Figure 1 is a front view of a gypsum rain or chimney rain elimination and collection system suitable for wet desulfurization.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是除雾塔最高液位时烟气运动轨迹分布图。Figure 3 is a distribution diagram of the flue gas movement trajectory at the highest liquid level of the demist tower.
图4是除雾塔最低液位时烟气运动轨迹分布图。Figure 4 is a distribution diagram of the flue gas movement trajectory at the lowest liquid level of the demist tower.
图5是除雾塔最高液位时烟气速度分布图。Figure 5 is a distribution diagram of flue gas velocity at the highest liquid level of the demister tower.
图6是除雾塔最低液位时烟气速度分布图。Fig. 6 is a distribution diagram of flue gas velocity at the lowest liquid level of the demisting tower.
图中:1、4-膨胀节;2-吸收塔出口烟道;3-烟道输水系统;5-除雾塔入口烟道;6-除雾塔;7-塔顶烟囱。In the figure: 1, 4-expansion joint; 2-exit flue of absorption tower; 3-flue water delivery system; 5-inlet flue of defogging tower; 6-defogging tower;
具体实施方式detailed description
下面结合附图对本实用新型做进一步的说明。Below in conjunction with accompanying drawing, the utility model is described further.
一种适用于湿法脱硫石膏雨或烟囱雨消除及收集系统,包括依次连接的吸收塔出口烟道2、烟道输水系统3、除雾塔入口烟道5、除雾塔6,所述除雾塔入口烟道5通过膨胀节4连接除雾塔6,在除雾塔6的顶部设置塔顶烟囱7,所述吸收塔出口烟道2前端连接膨胀节1,所述烟道输水系统3包括烟道输水槽、输水管道及集水槽。A gypsum rain or chimney rain elimination and collection system suitable for wet desulfurization, comprising an absorption tower outlet flue 2, a flue water delivery system 3, a demist tower inlet flue 5, and a demist tower 6 connected in sequence. The inlet flue 5 of the demist tower is connected to the demist tower 6 through the expansion joint 4, and the top chimney 7 is set on the top of the demist tower 6. System 3 includes flue water delivery tank, water delivery pipeline and water collection tank.
湿法脱硫后烟气为温度为50℃的饱和湿烟气,烟气经吸收塔进入吸收塔出口烟道2,在吸收塔出口烟道内烟气中雾滴经过惯性碰撞、凝聚成大颗粒雾滴,烟气中部分液体流至烟道输水系统3,烟气经烟道输水系统3、除雾塔入口烟道5进入除雾塔6,烟气除雾后经塔顶烟囱7排放。After wet desulfurization, the flue gas is saturated wet flue gas with a temperature of 50°C. The flue gas enters the outlet flue 2 of the absorption tower through the absorption tower, and the fog droplets in the flue gas in the flue gas at the outlet flue of the absorption tower undergo inertial collisions and condense into large-particle mist Drops, part of the liquid in the flue gas flows to the flue water delivery system 3, and the flue gas enters the demist tower 6 through the flue water delivery system 3 and the entrance flue 5 of the demist tower, and the flue gas is discharged through the chimney 7 on the top of the tower after demisting .
进一步的,为了减缓系统在运行过程中横向和竖向的振动,吸收塔与吸收塔出口烟道2采用非金属膨胀节1连接,除雾塔入口烟道5与输水槽采用非金属膨胀节4连接;所述吸收塔出口烟道2为矩形烟道。Further, in order to slow down the lateral and vertical vibrations of the system during operation, the absorption tower is connected to the outlet flue 2 of the absorption tower using a non-metal expansion joint 1, and the inlet flue 5 of the demist tower and the water delivery tank are connected using a non-metal expansion joint 4 Connection; the outlet flue 2 of the absorption tower is a rectangular flue.
进一步的,为了提高烟道输水系统3收集液体能力,与输水槽相连接吸收塔出口烟道2放坡,坡向输水槽,坡度为2~5度。Further, in order to improve the liquid collection capacity of the flue water delivery system 3, the flue 2 at the outlet of the absorption tower connected to the water delivery tank is sloped towards the water delivery tank with a slope of 2-5 degrees.
进一步的,为了提高消除石膏雨或烟囱雨能力,除雾塔入口烟道5为矩形烟道,入口与除雾塔6相切,使烟气沿切向方向进入除雾塔6;烟气在除雾塔6内螺旋运动,使除雾塔6形成一个类似旋风除尘器的结构,烟气运动轨迹见图3、4,提高了消除石膏雨或烟囱雨的能量。Further, in order to improve the ability to eliminate gypsum rain or chimney rain, the entrance flue 5 of the demist tower is a rectangular flue, and the entrance is tangent to the demist tower 6, so that the flue gas enters the demist tower 6 along a tangential direction; The internal spiral movement of the mist removal tower 6 makes the mist removal tower 6 form a structure similar to a cyclone dust collector. The movement trajectory of the flue gas is shown in Figures 3 and 4, which improves the energy for eliminating gypsum rain or chimney rain.
进一步的,为了提高消除石膏雨或烟囱雨能力,控制吸收塔出口烟道2和除雾塔入口烟道5烟气流速为15~18m/s,除雾塔空塔气速为1.8~3m/s烟气流速分布见图5、6,且气体停留时间大于4s,烟气动压下降、静压升高,烟气露点下降并释放出更多液体,同时提高了液滴惯性碰撞和凝聚的能力,最后液体在重力作用下收集于除雾塔6底部。Further, in order to improve the ability to eliminate gypsum rain or chimney rain, the flue gas velocity at the outlet flue 2 of the absorption tower and the flue 5 at the entrance of the demist tower is controlled to be 15~18m/s, and the air velocity of the demist tower is 1.8~3m/s s flue gas flow velocity distribution is shown in Figures 5 and 6, and the gas residence time is greater than 4s, the dynamic pressure of the flue gas decreases, the static pressure increases, the dew point of the flue gas decreases and more liquid is released, and the inertial collision and condensation of liquid droplets are improved at the same time. capacity, and finally the liquid is collected at the bottom of the demisting tower 6 under the action of gravity.
进一步的,为了不影响锅炉或烧结等主机正常运行、节省投资和节省用地等,除雾塔6可与事故浆液箱合二为一设计,用以储存脱硫浆液和收集烟气中的液体,节省占地和投资。Further, in order not to affect the normal operation of boilers or sintering hosts, save investment and save land, etc., the demist tower 6 can be combined with the emergency slurry tank to store desulfurization slurry and collect liquid in the flue gas, saving land and investment.
进一步的,为了提高消除石膏雨或烟囱雨能力,塔顶烟囱7安装在除雾塔6之上,刚性连接,烟气流速为15~18m/s,烟气动压上升、净压下降,烟气露点上升,根据项目具体情况,塔顶烟囱设计顶标高最高可达90m左右。Further, in order to improve the ability to eliminate gypsum rain or chimney rain, the tower top chimney 7 is installed on the demist tower 6, rigidly connected, the flue gas flow rate is 15~18m/s, the dynamic pressure of the flue gas rises, the net pressure drops, and the flue gas The dew point of the gas rises. According to the specific conditions of the project, the designed top elevation of the chimney on the top of the tower can reach up to about 90m.
Claims (5)
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| CN107051160A (en) * | 2017-05-22 | 2017-08-18 | 白羽 | A kind of industrial fumes processing system and processing method |
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