CN205149517U - CNG gas cylinder fixing device - Google Patents
CNG gas cylinder fixing device Download PDFInfo
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- CN205149517U CN205149517U CN201521001441.XU CN201521001441U CN205149517U CN 205149517 U CN205149517 U CN 205149517U CN 201521001441 U CN201521001441 U CN 201521001441U CN 205149517 U CN205149517 U CN 205149517U
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Abstract
本实用新型提出一种CNG气瓶固定装置,包括:气瓶护罩、护罩固定框架、气瓶托架、气瓶紧固带和气瓶支架,气瓶托架以两个为一组固定于气瓶支架的同一高度,形成一个气瓶固定层,CNG气瓶安装于所述气瓶托架上,并通过气瓶紧固带进行紧固,护罩固定框架围绕气瓶支架的外周固定连接于气瓶支架上,气瓶护罩安装于所述护罩固定框架上。本实用新型所述气瓶固定装置相对于传统气瓶固定装置,具有零部件种类少、拆卸方便、固定可靠、维修和使用便捷、通用性强、质量轻等独特优点,同时采用分层装配,可以提高气瓶组分装效率,能够很好的解决后置CNG缠绕气瓶组在商用车驾驶室后面的布置问题,具有广阔的市场前景。
The utility model proposes a CNG gas cylinder fixing device, which includes: a gas cylinder shield, a shield fixing frame, a gas cylinder bracket, a gas cylinder fastening belt and a gas cylinder bracket, and the gas cylinder bracket is fixed in a group of two The same height of the gas cylinder bracket forms a gas cylinder fixing layer, the CNG gas cylinder is installed on the gas cylinder bracket, and is fastened by the gas cylinder fastening belt, and the shield fixing frame is fixedly connected around the outer circumference of the gas cylinder bracket On the gas cylinder bracket, the gas cylinder shield is installed on the shield fixed frame. Compared with the traditional gas cylinder fixing device, the gas cylinder fixing device of the utility model has unique advantages such as less types of parts, convenient disassembly, reliable fixing, convenient maintenance and use, strong versatility, and light weight. At the same time, it adopts layered assembly, It can improve the assembly efficiency of the gas cylinder group, and can well solve the problem of the arrangement of the rear CNG wound gas cylinder group behind the cab of a commercial vehicle, and has broad market prospects.
Description
技术领域technical field
本实用新型属于车辆燃气供给领域,具体涉及一种CNG气瓶固定装置,尤其是一种后置CNG缠绕气瓶组固定装置。The utility model belongs to the field of vehicle gas supply, in particular to a CNG cylinder fixing device, in particular to a rear CNG winding gas cylinder group fixing device.
背景技术Background technique
目前在商用燃气汽车领域,后置气瓶的固定装置多种多样,但大多数气瓶固定装置存在气瓶框架自重大,拆卸困难,气瓶固定难度大等问题,严重限制了CNG气瓶的使用,现有技术中尚未出现一种拆卸方便、自重轻、结构简单的CNG(压缩天然气)气瓶固定装置,尤其是适用于后置CNG缠绕气瓶组的固定装置。At present, in the field of commercial gas vehicles, there are many kinds of fixing devices for rear gas cylinders, but most of the fixing devices for gas cylinders have problems such as heavy cylinder frames, difficult disassembly, and difficult fixing of gas cylinders, which seriously limit the use of CNG gas cylinders. In the prior art, there is not yet a CNG (compressed natural gas) gas cylinder fixing device that is easy to disassemble, light in weight and simple in structure, especially a fixing device suitable for rear CNG winding gas cylinder groups.
实用新型内容Utility model content
本实用新型基于上述现有技术问题,创新提出一种全新结构的CNG气瓶固定装置,包括气瓶护罩、护罩固定框架、气瓶托架、气瓶紧固带和气瓶支架等部件,相对于传统气瓶固定装置,本实用新型所述的固定装置具有零部件种类少、拆卸方便、固定可靠、维修和使用便捷、通用性强、质量轻等独特优点,同时采用分层装配,可以提高气瓶组分装效率,能够很好的解决后置CNG缠绕气瓶组在商用车驾驶室后面的布置问题,具有广阔的市场前景。Based on the above-mentioned existing technical problems, the utility model innovatively proposes a CNG gas cylinder fixing device with a new structure, including gas cylinder shields, shield fixing frames, gas cylinder brackets, gas cylinder fastening belts and gas cylinder brackets, etc. Compared with the traditional gas cylinder fixing device, the fixing device described in the utility model has unique advantages such as less types of parts, convenient disassembly, reliable fixing, convenient maintenance and use, strong versatility, and light weight. At the same time, it adopts layered assembly, which can Improving the packaging efficiency of the gas cylinders can well solve the problem of the layout of the rear CNG wound gas cylinders behind the cab of commercial vehicles, and has broad market prospects.
本实用新型解决上述技术问题所采取的技术方案如下:The technical scheme that the utility model solves the problems of the technologies described above is as follows:
一种CNG气瓶固定装置,包括:气瓶护罩1、护罩固定框架、气瓶托架4、气瓶紧固带5和气瓶支架7,所述气瓶托架4以两个为一组固定于所述气瓶支架7的同一高度,形成一个气瓶固定层,CNG气瓶安装于所述气瓶托架4上,并通过所述气瓶紧固带5进行紧固,所述护罩固定框架围绕气瓶支架7的外周连接于气瓶支架7上,所述气瓶护罩1安装于所述护罩固定框架上。A CNG gas cylinder fixing device, comprising: a gas cylinder shield 1, a shield fixing frame, a gas cylinder bracket 4, a gas cylinder fastening belt 5 and a gas cylinder bracket 7, and the gas cylinder bracket 4 takes two as one The group is fixed at the same height of the gas cylinder bracket 7 to form a gas cylinder fixing layer. The CNG gas cylinder is installed on the gas cylinder bracket 4 and fastened by the gas cylinder fastening belt 5. The shield fixing frame is connected to the gas cylinder bracket 7 around the periphery of the gas cylinder bracket 7, and the gas cylinder shield 1 is installed on the shield fixing frame.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述气瓶支架7包括支架底座、前立柱21和后立柱26,所述前立柱21包括左前立柱和右前立柱,所述后立柱26包括左后立柱和右后立柱,所述左前立柱、右前立柱、左后立柱和右后立柱竖直固定于所述支架底座上,并处于一个矩形的四个顶点位置,所述气瓶支架7沿高度方向设置有若干气瓶固定层,每个气瓶固定层中的一个气瓶托架固定连接于左前立柱和左后立柱之间,另一个气瓶托架固定连接于右前立柱和右后立柱之间。Further according to the CNG cylinder fixing device described in the present utility model, wherein the gas cylinder bracket 7 includes a bracket base, a front column 21 and a rear column 26, the front column 21 includes a left front column and a right front column, and the rear column 26 includes a left rear column and a right rear column, and the left front column, the right front column, the left rear column and the right rear column are vertically fixed on the support base, and are at four apex positions of a rectangle, and the gas cylinder support 7 There are several gas cylinder fixing layers along the height direction, one gas cylinder bracket in each gas cylinder fixing layer is fixedly connected between the left front column and the left rear column, and the other gas cylinder bracket is fixedly connected between the right front column and the right between the rear uprights.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中还包括有连接横梁6,所述连接横梁6横向连接于所述左前立柱和右前立柱之间、和/或所述左后立柱和右后立柱之间。Further according to the CNG cylinder fixing device described in the present utility model, it also includes a connecting beam 6, and the connecting beam 6 is transversely connected between the left front column and the right front column, and/or the left rear column and the Between the right rear uprights.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中在每个气瓶固定层的设置位置,所述左前立柱和右前立柱之间以及所述左后立柱和右后立柱之间均连接有一根连接横梁6。Further according to the CNG gas cylinder fixing device described in the present utility model, wherein at the setting position of each gas cylinder fixing layer, between the left front column and the right front column and between the left rear column and the right rear column are all connected There is a connecting beam 6.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述气瓶支架的支架底座包括支架横梁22、支架副梁23、支架纵梁24和下支撑25,所述支架副梁23包括有两根且沿纵向相互平行设置,所述支架横梁22包括有两根且沿横向相互平行的设置于所述支架副梁23上,所述支架纵梁24包括有两根且沿纵向相互平行的设置于所述支架横梁22之间,且所述支架纵梁24处于所述支架副梁23之上,所述下支撑25包括有两个,分别设置于两根支架纵梁24之上,所述左前立柱、右前立柱、左后立柱和右后立柱的底端固定于所述支架副梁23上,且所述左前立柱和左后立柱的内侧分别抵接于一个下支撑的两侧,所述右前立柱和右后立柱的内侧分别抵接于另一个下支撑的两侧。Further according to the CNG gas cylinder fixing device described in the present utility model, wherein the bracket base of the gas cylinder bracket includes a bracket beam 22, a bracket sub-beam 23, a bracket longitudinal beam 24 and a lower support 25, and the bracket sub-beam 23 includes There are two and arranged parallel to each other along the longitudinal direction, the support beam 22 includes two and is arranged on the support sub-beam 23 parallel to each other along the transverse direction, and the support longitudinal beam 24 includes two and is parallel to each other along the longitudinal direction are arranged between the support beams 22, and the support longitudinal beams 24 are above the support sub-beams 23, and the lower supports 25 include two, respectively arranged on the two support longitudinal beams 24, The bottom ends of the left front column, the right front column, the left rear column and the right rear column are fixed on the support sub-beam 23, and the inner sides of the left front column and the left rear column respectively abut against the two sides of a lower support, The inner sides of the right front column and the right rear column abut against two sides of the other lower support respectively.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述下支撑25上设置有弧形槽,所述弧形槽的两侧设置有螺栓导向支架。Further according to the CNG cylinder fixing device described in the present invention, arc-shaped grooves are arranged on the lower support 25, and bolt guide brackets are arranged on both sides of the arc-shaped grooves.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述护罩固定框架包括下纵梁2、竖梁3、上横梁8和上纵梁9,所述下纵梁2包括有两根并分别连接于两根支架横梁22的左端之间和两根支架横梁22的右端之间,所述上横梁8包括有两根并分别设置于所述前立柱的顶端和所述后立柱的顶端,所述上纵梁9包括有若干根并连接于两根上横梁8之间,所述竖梁3包括有若干根并分别连接于所述上横梁8的端部和所述支架横梁22的端部之间。Further according to the CNG cylinder fixing device described in the present utility model, wherein the shield fixing frame includes a lower longitudinal beam 2, a vertical beam 3, an upper beam 8 and an upper longitudinal beam 9, and the lower longitudinal beam 2 includes two and are respectively connected between the left ends of the two support beams 22 and between the right ends of the two support beams 22, the upper beam 8 includes two and is respectively arranged on the top of the front column and the rear column At the top, the upper longitudinal beam 9 includes several roots and is connected between two upper beams 8, and the vertical beam 3 includes several roots and is connected to the end of the upper beam 8 and the support beam 22 respectively. between the ends.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述气瓶护罩1包括左侧护罩51、顶护罩52、右侧护罩53、右后护罩54、后中间护罩55和左后护罩56,所述左侧护罩51安装于所述护罩固定框架的左侧,所述右后护罩54、后中间护罩55和左后护罩56安装于所述护罩固定框架的后侧,所述右侧护罩53安装于所述护罩固定框架的右侧,所述顶护罩52安装于所述护罩固定框架的顶部,并盖设于所述左侧护罩51、右侧护罩53、右后护罩54、后中间护罩55和左后护罩56之上。Further according to the CNG gas cylinder fixing device described in the present utility model, wherein said gas cylinder shield 1 comprises a left side shield 51, a top shield 52, a right side shield 53, a right rear shield 54, a rear middle shield Cover 55 and left rear shield 56, described left shield 51 is installed on the left side of described shield fixing frame, and described right rear shield 54, rear middle shield 55 and left rear shield 56 are installed on all The rear side of the fixed frame of the shield, the right side shield 53 is installed on the right side of the fixed frame of the shield, the top shield 52 is installed on the top of the fixed frame of the shield, and is set on the Above the left side shield 51, the right side shield 53, the right rear shield 54, the rear middle shield 55 and the left rear shield 56.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述气瓶托架4由托架板32形成,在托架板32的两侧边上加工有螺栓孔,在托架板32的底部形成有翻边结构,在托架板32的顶部向内开设有弧形槽,在弧形槽内设置有弧形托板34,在弧形槽两侧设置有螺栓导向支架33。Further according to the CNG gas cylinder fixing device described in the present utility model, wherein the gas cylinder bracket 4 is formed by a bracket plate 32, bolt holes are processed on both sides of the bracket plate 32, and the bracket plate 32 The bottom of the bottom is formed with a flanging structure, and the top of the bracket plate 32 is provided with an arc-shaped groove inwardly, and an arc-shaped supporting plate 34 is arranged in the arc-shaped groove, and bolt guide brackets 33 are arranged on both sides of the arc-shaped groove.
进一步的根据本实用新型所述的CNG气瓶固定装置,其中所述气瓶紧固带5具有U形结构,且在U形的两端形成有能够穿过所述螺栓导向支架33的细牙长螺栓41。Further according to the CNG gas cylinder fixing device described in the present utility model, wherein the gas cylinder fastening belt 5 has a U-shaped structure, and two ends of the U-shape are formed with fine teeth that can pass through the bolt guide bracket 33 Long bolt 41.
本实用新型的技术方案具有以下技术效果:The technical scheme of the utility model has the following technical effects:
1)、本实用新型首创了一种全新结构的CNG气瓶固定装置,基于创新设计的气瓶护罩、下纵梁、竖梁、气瓶托架、气瓶紧固带、连接横梁、气瓶支架、上横梁和上纵梁的组装结构,实现多层气瓶组的固定,很好的解决了商用车CNG气瓶的固定问题,尤其是后置CNG缠绕气瓶组在商用车驾驶室后面的布置和固定问题,广阔的市场前景;1), the utility model is the first to create a new structure of CNG cylinder fixing device, based on the innovative design of the gas cylinder shield, lower longitudinal beam, vertical beam, gas cylinder bracket, gas cylinder fastening belt, connecting beam, gas cylinder The assembly structure of the bottle bracket, the upper beam and the upper longitudinal beam realizes the fixing of the multi-layer gas cylinder group, which solves the problem of fixing the CNG gas cylinder of the commercial vehicle, especially the rear CNG winding gas cylinder group in the cab of the commercial vehicle The following layout and fixing problems, broad market prospects;
2)、本实用新型创新提出的CNG气瓶固定装置整体结构简单紧凑,对整车的空间占用很小,并具有结构设计简洁、零部件种类少、自重很轻、拆卸方便、固定可靠性好、固定承载能力强、维修和使用便捷、集成化、通用化强等独特优点和效果;2) The CNG gas cylinder fixing device proposed by the utility model has a simple and compact overall structure, takes up little space for the vehicle, and has the advantages of simple structural design, few types of parts, light weight, easy disassembly, and good fixing reliability , Strong fixed bearing capacity, convenient maintenance and use, integration, generalization and other unique advantages and effects;
3)、本实用新型所述的CNG气瓶固定装置能够充分利用现有车间的工装设备条件采用吊装的手段对CNG气瓶进行分层安装,大大提高了气瓶组在所述固定装置上的装备效率,促进了在商用车上的广泛使用。3), the CNG gas cylinder fixing device described in the utility model can make full use of the tooling equipment conditions of the existing workshop and adopt the means of hoisting to carry out layered installation to the CNG gas cylinder, which greatly improves the safety of the gas cylinder group on the described fixing device. Equipped with efficiency, promotes the widespread use on commercial vehicles.
附图说明Description of drawings
附图1为本实用新型所述CNG气瓶固定装置的整体结构示意图;Accompanying drawing 1 is the overall structure schematic diagram of the CNG cylinder fixing device described in the utility model;
附图2为本实用新型所述CNG气瓶固定装置中的气瓶支架的结构示意图;Accompanying drawing 2 is the structural representation of the gas cylinder support in the CNG gas cylinder fixing device described in the utility model;
附图3为本实用新型所述CNG气瓶固定装置中的气瓶托架的结构示意图;Accompanying drawing 3 is the structural representation of the gas cylinder bracket in the CNG gas cylinder fixing device described in the utility model;
附图4为本实用新型所述CNG气瓶固定装置中的气瓶紧固带的结构示意图;Accompanying drawing 4 is the structural representation of the gas cylinder fastening belt in the CNG gas cylinder fixing device described in the utility model;
附图5为本实用新型所述CNG气瓶固定装置中的气瓶护罩的结构示意图;Accompanying drawing 5 is the structural representation of the gas cylinder shield in the CNG gas cylinder fixing device described in the utility model;
图中各附图标记的含义如下:The meaning of each reference mark in the figure is as follows:
1-气瓶护罩、2-下纵梁、3-竖梁、4-气瓶托架、5-气瓶紧固带、6-连接横梁、7-气瓶支架、8-上横梁、9-上纵梁、10-CNG气瓶;1-gas cylinder shield, 2-lower longitudinal beam, 3-vertical beam, 4-gas cylinder bracket, 5-gas cylinder fastening belt, 6-connecting beam, 7-gas cylinder bracket, 8-upper beam, 9 -Upper stringer, 10-CNG cylinders;
21-前立柱、22-支架横梁、23-支架副梁、24-支架纵梁、25-下支撑、26-后立柱;21-front column, 22-bracket beam, 23-bracket sub-beam, 24-bracket longitudinal beam, 25-lower support, 26-back column;
31-螺栓导向支架,32-托架板,33-螺栓导向支架,34-弧形托板;31-bolt guide bracket, 32-bracket plate, 33-bolt guide bracket, 34-arc supporting plate;
41-细牙长螺栓;41 - long bolts with fine teeth;
51-左侧护罩、52-顶护罩、53-右侧护罩、54-右后护罩、55-后中间护罩、56-左后护罩。51-left shield, 52-top shield, 53-right shield, 54-right rear shield, 55-rear middle shield, 56-left rear shield.
具体实施方式detailed description
以下结合附图对本实用新型的技术方案作进一步的详细说明,以使本领域技术人员能够更加清楚的理解本实用新型,但并不因此限制本实用新型的保护范围。The technical scheme of the utility model will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can understand the utility model more clearly, but the protection scope of the utility model is not limited thereby.
如附图1所示的,本实用新型所述的CNG气瓶固定装置整体包括气瓶护罩1、下纵梁2、竖梁3、气瓶托架4、气瓶紧固带5、连接横梁6、气瓶支架7、上横梁8和上纵梁9,所述气瓶托架4以两个为一组并排固定于所述气瓶支架7的同一固定层上,CNG气瓶10直接支撑于所述气瓶托架4上,并通过气瓶紧固带5将所述CNG气瓶10紧固在气瓶托架4上,所述连接横梁6固定于气瓶支架7上以加强气瓶支架的强度,所述下纵梁2、竖梁3、上横梁8和上纵梁9用螺栓固定在气瓶支架上,形成围绕气瓶支架的护罩固定框架,所述气瓶护罩1固定连接于所述护罩固定框架上,从而形成整体式的CNG气瓶固定装置独立安装于商用车车身上。As shown in accompanying drawing 1, the CNG gas cylinder fixing device described in the utility model overall comprises a gas cylinder shield 1, a lower longitudinal beam 2, a vertical beam 3, a gas cylinder bracket 4, a gas cylinder fastening belt 5, a connecting Crossbeam 6, gas cylinder support 7, upper crossbeam 8 and upper longitudinal beam 9, described gas cylinder bracket 4 is fixed side by side on the same fixed layer of described gas cylinder support 7 with two as a group, CNG gas cylinder 10 directly Supported on the gas cylinder bracket 4, and the CNG gas cylinder 10 is fastened on the gas cylinder bracket 4 through the gas cylinder fastening belt 5, and the connecting beam 6 is fixed on the gas cylinder bracket 7 to strengthen The strength of the gas cylinder support, the lower longitudinal beam 2, the vertical beam 3, the upper beam 8 and the upper longitudinal beam 9 are fixed on the gas cylinder support with bolts to form a shield fixed frame around the gas cylinder support, and the gas cylinder shield The cover 1 is fixedly connected to the fixed frame of the shield, thereby forming an integral CNG cylinder fixing device which is independently installed on the body of the commercial vehicle.
所述的气瓶支架7作为整个固定装置的核心部件,如附图2所示的,包括前立柱21、支架横梁22、支架副梁23、支架纵梁24、下支撑25和后立柱26,两根支架副梁23相互平行的布置,两根支架横梁22相互平行的固定于两根支架副梁23上,且支架副梁23和支架横梁22之间相互垂直,具体的两根支架副梁23相互平行的沿纵向设置,两根支架横梁22相互平行的沿横向固定于两根支撑副梁上,并在两根支架横梁22之间连接有两根支架纵梁24,且每根支架纵梁24在对应的一根支架副梁23上连接于两根支架横梁22之间,所述支架横梁22和支架纵梁24形成处于同一平面内的支撑底架,并垂直布置于所述支架副梁上,由所述支架横梁22、支架副梁23和支架纵梁24以及下支撑25共同构成所述气瓶支架的支架底座。所述前立柱21和后立柱26各包括有两根,两根前立柱21的底端分别固定连接于两根支架副梁23的上表面并紧贴靠前的一根支架横梁22的外侧表面,两根后立柱26的底端分别固定连接于两根支架副梁23的上表面并紧贴靠后的一根支架横梁22的外侧表面,两根前立柱21和两根后立柱26相互平行的竖直向上延伸。在左侧的前立柱和左侧的后立柱之间设置有一个所述下支撑25,且该下支撑25在前立柱和后立柱之间设置于所述支撑底架上,下支撑25的底面紧贴处于左侧的支架纵梁24的上表面,下支撑25的前后侧壁分别紧贴于前立柱和后立柱的内侧面,同理在右侧的前立柱和右侧的后立柱之间也设置有一个下支撑25,且该下支撑25在该前立柱和后立柱之间设置于所述支撑底架上,即下支撑25的底面紧贴处于右侧的支架纵梁24的上表面,下支撑25的前后侧壁分别紧贴于前立柱和后立柱的内侧面。两个下支撑25并排布置形成所述支架底座上的第一层气瓶固定架,每个下支撑25上设置有两个弧形槽,用于安放气瓶,同时下支撑在每个弧形槽的两侧设置有螺栓导向支架,用于固定安放于弧形槽内的气瓶。在所述前立柱和后立柱上沿其长度延伸方向设置有若干组螺栓孔,用于在前立柱和后立柱的长度方向固定多组气瓶托架,以在气瓶支架上固定多层气瓶。所述前立柱21和后立柱26选择板材折弯成U型结构以提高材料的利用率,同时减轻重量。Described cylinder support 7 is as the core component of whole fixing device, as shown in accompanying drawing 2, comprises front column 21, support beam 22, support subbeam 23, support longitudinal beam 24, lower support 25 and rear column 26, The two bracket sub-beams 23 are arranged parallel to each other, the two bracket beams 22 are fixed on the two bracket sub-beams 23 parallel to each other, and the bracket sub-beams 23 and the bracket beams 22 are perpendicular to each other, the specific two bracket sub-beams 23 are arranged longitudinally parallel to each other, and two support beams 22 are fixed on two support sub-beams parallel to each other along the transverse direction, and two support longitudinal beams 24 are connected between the two support beams 22, and each support longitudinal beam The beam 24 is connected between two support beams 22 on a corresponding support sub-beam 23, and the support beam 22 and the support longitudinal beam 24 form a support chassis in the same plane, and are vertically arranged on the support sub-beams. On the beam, the support base of the gas cylinder support is jointly formed by the support beam 22 , the support sub-beam 23 , the support longitudinal beam 24 and the lower support 25 . The front column 21 and the rear column 26 each include two, and the bottom ends of the two front columns 21 are respectively fixedly connected to the upper surfaces of the two bracket sub-beams 23 and are close to the outer surface of the front bracket beam 22. , the bottom ends of the two rear columns 26 are respectively fixedly connected to the upper surfaces of the two bracket sub-beams 23 and are closely attached to the outer surface of the rear bracket beam 22, and the two front columns 21 and the two rear columns 26 are parallel to each other. extending vertically upwards. A described lower support 25 is arranged between the front column on the left side and the rear column on the left side, and the lower support 25 is arranged on the support chassis between the front column and the rear column, and the bottom surface of the lower support 25 Close to the upper surface of the bracket stringer 24 on the left side, the front and rear side walls of the lower support 25 are respectively close to the inner surfaces of the front column and the rear column, similarly between the right front column and the right rear column A lower support 25 is also provided, and the lower support 25 is arranged on the support chassis between the front column and the rear column, that is, the bottom surface of the lower support 25 is close to the upper surface of the support longitudinal beam 24 on the right side , the front and rear side walls of the lower support 25 are respectively in close contact with the inner surfaces of the front column and the rear column. Two lower supports 25 are arranged side by side to form the first layer of gas cylinder fixing frame on the support base, and each lower support 25 is provided with two arc-shaped grooves for placing gas cylinders, and the lower support is placed on each arc-shaped groove simultaneously. Both sides of the slot are provided with bolt guide brackets for fixing the gas cylinders placed in the arc-shaped slot. Several groups of bolt holes are arranged on the front column and the rear column along their length extension direction, and are used to fix multiple sets of gas cylinder brackets in the length direction of the front column and the rear column, so as to fix multi-layer gas cylinder brackets on the gas cylinder bracket. bottle. The front column 21 and the rear column 26 are selected to be bent into a U-shaped structure to improve material utilization and reduce weight.
所述的气瓶托架4包括有若干个,且每两个为一组固定于气瓶支架的同一高度上作为一个气瓶固定层,沿所述气瓶支架的长度方向固定有若干组的气瓶支架,以满足CNG气瓶组的多层固定,每组气瓶支架的两个气瓶支架平行并排布置于气瓶支架的同一立柱高度,具体的一个气瓶支架固定连接于左前立柱和左后立柱之间,另一个气瓶支架固定连接于右前立柱和右后立柱之间。所述气瓶支架的结构如附图3所示的,由托架板32形成,所述托架板32整体用钢板折弯形成,在托架板32的两侧边上加工有螺栓孔,从而通过螺栓将所述气瓶托架固定在气瓶支架的立柱上,所述托架板32的底部形成有翻边结构,所述托架板32的顶部向内开设有两个弧形槽,每个弧形槽内设置有一个弧形托板34,在每个弧形槽的两侧的底部翻边结构上均设置有螺栓导向支架33,以避免螺栓在拧紧过程中产生偏移,所述螺栓导向支架33上开设有螺栓孔,在每一个气瓶固定层上可固定两个气瓶,每个气瓶放置于两个气瓶托架的一组弧形槽内。同时在气瓶支架的两个前立柱之间固定连接有若干连接横梁6,在两个后立柱之间也固定连接有若干连接横梁6,所述前后立柱上加工有连接横梁固定螺孔,具体的在每一个气瓶固定层所在位置的两个前立柱之间以及两个后立柱之间分别固定连接有一个连接横梁6,从而保证气瓶支架的使用强度。Described gas cylinder bracket 4 comprises several, and every two is fixed on the same height of gas cylinder bracket as a gas cylinder fixing layer, is fixed with several groups along the length direction of gas cylinder bracket The gas cylinder bracket is to meet the multi-layer fixation of the CNG gas cylinder group. The two gas cylinder brackets of each group of gas cylinder brackets are arranged in parallel and side by side at the same height of the column of the gas cylinder bracket. Specifically, one gas cylinder bracket is fixedly connected to the left front column and Between the left rear upright, another cylinder support is fixedly connected between the right front upright and the right rear upright. The structure of described gas cylinder support is as shown in accompanying drawing 3, is formed by bracket plate 32, and described bracket plate 32 whole forms with steel plate bending, is processed with bolt hole on the both sides of bracket plate 32, Thus, the gas cylinder bracket is fixed on the column of the gas cylinder bracket by bolts, the bottom of the bracket plate 32 is formed with a flanging structure, and the top of the bracket plate 32 is provided with two arc-shaped grooves inwardly. , each arc-shaped groove is provided with an arc-shaped supporting plate 34, and the bottom flanging structure on both sides of each arc-shaped groove is provided with a bolt guide bracket 33, so as to avoid the deviation of the bolt during the tightening process, Bolt holes are provided on the bolt guide bracket 33, and two gas cylinders can be fixed on each gas cylinder fixing layer, and each gas cylinder is placed in a group of arc-shaped grooves of two gas cylinder brackets. Simultaneously, some connecting beams 6 are fixedly connected between the two front columns of the gas cylinder support, and some connecting beams 6 are also fixedly connected between the two rear columns, and the front and rear columns are processed with connecting beam fixing screw holes, specifically A connecting crossbeam 6 is respectively fixedly connected between the two front uprights and the two rear uprights at the position of each gas cylinder fixing layer, so as to ensure the service strength of the gas cylinder bracket.
所述气瓶紧固带5具有与气瓶外形匹配的U形结构,并在气瓶紧固带5的两端分别形成有细牙长螺栓41,当气瓶安装于气瓶托架弧形内时,所述气瓶紧固带5卡套在气瓶上且气瓶紧固带两端的细牙长螺栓41分别穿过弧形槽两侧的螺栓导向支架33并固定于螺栓,实现气瓶的紧固安装。The gas cylinder fastening belt 5 has a U-shaped structure matching the shape of the gas cylinder, and the two ends of the gas cylinder fastening belt 5 are respectively formed with long bolts 41 with fine teeth. When inside, the gas cylinder fastening belt 5 is clamped on the gas cylinder, and the long bolts 41 with thin teeth at both ends of the gas cylinder fastening belt respectively pass through the bolt guide brackets 33 on both sides of the arc groove and are fixed on the bolts, realizing gas Fastening of the bottle.
所述支架横梁22的左侧两端之间连接有下纵梁2,所述支架横梁22的右侧两端之间也连接有下纵梁2,所述两根前立柱21的顶端横向连接于一根上横梁8,所述两根后立柱26的顶端横向连接于另一根上横梁8,两根上横梁8之间连接有若干上纵梁9,至少在两根上横梁8的端部之间各连接有一根上纵梁9,所述上横梁8的一端与支架横梁22的对应一端之间连接有一根竖梁3,具体的前上横梁的左端与前支架横梁的左端之间连接有一根竖梁3,前上横梁的右端与前支架横梁的右端之间连接有一根竖梁3,后上横梁的左端与后支架横梁的左端之间连接有一根竖梁3,后上横梁的右端与后支架横梁的右端之间连接有一根竖梁3,从而所述下纵梁2、竖梁3、上横梁8、上纵梁9围绕气瓶支架7的外周固定,形成护罩固定框架。The lower longitudinal beam 2 is connected between the left two ends of the support beam 22, the lower longitudinal beam 2 is also connected between the right two ends of the support beam 22, and the top ends of the two front pillars 21 are transversely connected. On one upper beam 8, the tops of the two rear columns 26 are transversely connected to another upper beam 8, and several upper longitudinal beams 9 are connected between the two upper beams 8, at least between the ends of the two upper beams 8. An upper longitudinal beam 9 is connected, a vertical beam 3 is connected between one end of the upper beam 8 and the corresponding end of the bracket beam 22, and a vertical beam is connected between the left end of the front upper beam and the left end of the front bracket beam 3. A vertical beam 3 is connected between the right end of the front upper beam and the right end of the front bracket beam, a vertical beam 3 is connected between the left end of the rear upper beam and the left end of the rear bracket beam, and the right end of the rear upper beam is connected to the rear bracket A vertical beam 3 is connected between the right ends of the beams, so that the lower longitudinal beam 2, the vertical beam 3, the upper beam 8, and the upper longitudinal beam 9 are fixed around the periphery of the cylinder support 7 to form a fixed frame for the shield.
所述气瓶护罩1包括左侧护罩51、顶护罩52、右侧护罩53、右后护罩54、后中间护罩55和左后护罩56,所述左侧护罩51安装固定于上述护罩固定框架的左侧,所述右后护罩54、后中间护罩55和左后护罩56共同安装固定于上述护罩固定框架的后侧,所述右侧护罩53安装固定于上述护罩固定框架的右侧,所述顶护罩52安装固定于上述护罩固定框架的顶部,并盖设于左侧护罩51、右侧护罩53、右后护罩54、后中间护罩55和左后护罩56之上。所述气瓶护罩1均采用材料制作,从而在气瓶支架外形成全金属防护,同时在所述气瓶护罩上设有通风装置,以防止因燃气泄露而产生可燃气体聚集的情况,同时通过设置合理的通风孔可以有效的降低整车风阻,提高整车的经济性。Described cylinder shield 1 comprises left side shield 51, top shield 52, right side shield 53, right rear shield 54, rear middle shield 55 and left rear shield 56, described left side shield 51 Installed and fixed on the left side of the above-mentioned shield fixed frame, the right rear shield 54, the rear middle shield 55 and the left rear shield 56 are jointly installed and fixed on the rear side of the above-mentioned shield fixed frame, the right shield 53 is installed and fixed on the right side of the above-mentioned shield fixed frame, and the top shield 52 is installed and fixed on the top of the above-mentioned shield fixed frame, and is covered with the left shield 51, the right shield 53, and the right rear shield 54. Above the rear middle shield 55 and the left rear shield 56. The gas cylinder shield 1 is made of materials, so as to form an all-metal protection outside the gas cylinder bracket, and at the same time, a ventilation device is provided on the gas cylinder shield to prevent the accumulation of combustible gas due to gas leakage. At the same time, by setting reasonable ventilation holes, the wind resistance of the whole vehicle can be effectively reduced, and the economy of the whole vehicle can be improved.
使用本实用新型所述固定装置进行气瓶固定操作时,先在气瓶支架7的下支撑25上将两个CNG气瓶吊装并固定,形成第一气瓶层,接着进一步的在气瓶支架7上安装两个气瓶托架4,气瓶托架4应该在第一气瓶层的正上方位置安装,将CNG气瓶吊装在气瓶托架4上之后用气瓶紧固带5固定,形成第二气瓶层,紧接着依次安装第三、第四气瓶层,当所有CNG气瓶安装完毕后,安装竖梁3、下纵梁2、上横梁8和上纵梁9,最后安装气瓶护罩1,形成完整装配的CNG气瓶固定装置,将其整体安装于商用车的车身上。When using the fixing device described in the utility model to carry out the gas cylinder fixing operation, two CNG gas cylinders are hoisted and fixed on the lower support 25 of the gas cylinder bracket 7 to form the first gas cylinder layer, and then further on the gas cylinder bracket Install two gas cylinder brackets 4 on 7, the gas cylinder bracket 4 should be installed directly above the first gas cylinder layer, hoist the CNG gas cylinder on the gas cylinder bracket 4 and fix it with the gas cylinder fastening belt 5 , forming the second gas cylinder layer, followed by the installation of the third and fourth gas cylinder layers in sequence. After all the CNG gas cylinders are installed, the vertical beam 3, the lower longitudinal beam 2, the upper beam 8 and the upper longitudinal beam 9 are installed, and finally The gas cylinder guard 1 is installed to form a fully assembled CNG gas cylinder fixing device, which is integrally installed on the body of the commercial vehicle.
本实用新型利用气瓶支架作为气瓶的核心支撑架,CNG气瓶可通过气瓶托架分层固定于所述气瓶支架上,同时在气瓶支架外周固定气瓶护罩,形成完整的气瓶固定装置。整个气瓶固定装置的所有材料均采用高强度钢材制作,既保证了固定装置的使用强度,又有效减少了材料占用,实现了轻量化目的。同时CNG气瓶组中各个气瓶既可以独自安装也可以通过吊装工具进行分层安装,一改现有技术中后置CNG气瓶框架必须从框架侧面将CNG气瓶放置进去的气瓶固定方式,使CNG气瓶的安装固定更加十分方便。同时还具有结构设计简洁、零部件种类少、自重很轻、拆卸方便、固定可靠性好、固定承载能力强、维修和使用便捷、集成化、通用化强等独特优点和效果。The utility model uses the gas cylinder bracket as the core support frame of the gas cylinder, and the CNG gas cylinder can be layered and fixed on the gas cylinder bracket through the gas cylinder bracket, and at the same time, the gas cylinder shield is fixed on the outer periphery of the gas cylinder bracket to form a complete Gas bottle holder. All materials of the entire gas cylinder fixing device are made of high-strength steel, which not only ensures the use strength of the fixing device, but also effectively reduces the material occupation and achieves the purpose of light weight. At the same time, each gas cylinder in the CNG gas cylinder group can be installed independently or layered by lifting tools, which is a change from the prior art in which the rear CNG gas cylinder frame must be placed into the CNG gas cylinder from the side of the frame. , making the installation and fixing of CNG gas cylinders more convenient. At the same time, it also has unique advantages and effects such as simple structural design, few types of parts, light weight, convenient disassembly, good fixing reliability, strong fixed bearing capacity, convenient maintenance and use, integration, and generalization.
以上仅是对本实用新型的优选实施方式进行了描述,并不将本实用新型的技术方案限制于此,本领域技术人员在本实用新型的主要技术构思的基础上所作的任何公知变形都属于本实用新型所要保护的技术范畴,本实用新型具体的保护范围以权利要求书的记载为准。The above is only a description of the preferred implementation of the utility model, and does not limit the technical solution of the utility model thereto. Any known deformation made by those skilled in the art on the basis of the main technical concept of the utility model belongs to this utility model. The technical category to be protected by the utility model, the specific protection scope of the utility model is subject to the records in the claims.
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|---|---|---|---|---|
| CN107031386A (en) * | 2017-04-24 | 2017-08-11 | 上海重塑能源科技有限公司 | A kind of gas cylinder arrangement and gas cylinder installation method |
| CN107031386B (en) * | 2017-04-24 | 2019-12-24 | 上海重塑能源科技有限公司 | Gas cylinder arrangement structure and gas cylinder installation method |
| CN108115930A (en) * | 2018-01-16 | 2018-06-05 | 宁夏共享机床辅机有限公司 | A kind of 3D printer protective cover based on FDM |
| CN108273208A (en) * | 2018-03-14 | 2018-07-13 | 捷达消防科技(苏州)股份有限公司 | The withdrawable gas cylinder of fire fighting truck is supplied for bottle rack structure |
| CN112212214A (en) * | 2020-09-27 | 2021-01-12 | 核工业理化工程研究院 | Gas cylinder fixing device |
| CN112212214B (en) * | 2020-09-27 | 2024-06-21 | 核工业理化工程研究院 | Gas cylinder fixing device |
| CN114312271A (en) * | 2020-09-29 | 2022-04-12 | 陕西重型汽车有限公司 | Embedded power battery mounting structure |
| CN114659029A (en) * | 2022-03-23 | 2022-06-24 | 武汉理工大学 | Hydrogen storage and transportation safety monitoring system and monitoring method thereof |
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