CN205147787U - A device that is used for synchronous ware assembly tooth hub tooth cover axial positioning - Google Patents

A device that is used for synchronous ware assembly tooth hub tooth cover axial positioning Download PDF

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Publication number
CN205147787U
CN205147787U CN201520666487.7U CN201520666487U CN205147787U CN 205147787 U CN205147787 U CN 205147787U CN 201520666487 U CN201520666487 U CN 201520666487U CN 205147787 U CN205147787 U CN 205147787U
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China
Prior art keywords
plate
backing strap
installing plate
axial positioning
rotary damper
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Expired - Fee Related
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CN201520666487.7U
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Chinese (zh)
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刘波浪
吴勇
胡利华
刘建军
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CHONGQING HAONENG XINGFU SYNCHRONIZER Co Ltd
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CHONGQING HAONENG XINGFU SYNCHRONIZER Co Ltd
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Abstract

The utility model discloses a device that is used for synchronous ware assembly tooth hub tooth cover axial positioning, at the vertical cylinder of forward -mounted (2) of frame (1) roof (1a), the bottom of locating plate (3) installation revolving cylinder (4), mounting panel (8) are on a parallel with and treat backing strap board (7), and mounting panel (8) fix with treating backing strap board (7) mutually, the bottom installation rotary damper (11) of mounting panel (8), the connector of this rotary damper (11) passes mounting panel (8) to it is fixed mutually with swivel work head's (12) bottom, inlay in treating the window that backing strap board (7) middle part was seted up swivel work head (12). The utility model has the advantages of simple and compact structure, small in size drives through two cylinders to coupling shaft can realize the axial positioning of tooth hub or tooth cover work piece to positioning module and rotary damper, and not only locating speed is fast, and the commonality is strong, and the position fixing process is stable moreover, and the location is accurate, reliable.

Description

用于同步器装配齿毂齿套轴向定位的装置A device for the axial positioning of the gear hub gear sleeve of the synchronizer assembly

技术领域technical field

本实用新型涉及一种同步器生产线,特别涉及同步器装配检测线上的齿毂齿套轴向定位机构。The utility model relates to a synchronizer production line, in particular to an axial positioning mechanism for gear hubs and sleeves on the synchronizer assembly and detection line.

背景技术Background technique

目前,同步器的齿毂、齿套在合套装配前,需要进行齿毂内花键大径检测,齿毂槽宽、环槽大径检测,齿套拨叉槽位置检测等等一系列的检测,所有的检测操作以及检测后的装配操作都由人工进行,这样每个班需要20人,不仅人力成本高,检测及装配的效率低下,而且检测、装配的准确性难以保障,不能满足一致性生产的要求。At present, before the gear hub and gear sleeve of the synchronizer are assembled together, a series of inspections such as the major diameter of the spline inside the gear hub, the width of the hub groove, the major diameter of the ring groove, the position of the shift fork groove of the gear sleeve, etc. are required. Inspection, all inspection operations and assembly operations after inspection are carried out manually, so each shift needs 20 people, not only the labor cost is high, the efficiency of inspection and assembly is low, but also the accuracy of inspection and assembly is difficult to guarantee, and the consistency cannot be satisfied. requirements for sexual production.

如果设计一条全自动生产线,将齿毂、齿套的检测及装配全部放在生产线上自动进行,将极大地提高同步器的生产效率,并确保产品质量。但怎样构建满足功能要求的同步器全自动生产线,是行业内正亟待解决的技术问题。If a fully automatic production line is designed, the detection and assembly of gear hubs and gear sleeves are all carried out automatically on the production line, which will greatly improve the production efficiency of the synchronizer and ensure product quality. But how to build a synchronizer automatic production line that meets the functional requirements is a technical problem that is urgently to be solved in the industry.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于提供一种能有效提高装配效率的用于同步器装配齿毂齿套轴向定位的装置。The technical problem to be solved by the utility model is to provide a device for the axial positioning of the synchronizer assembling gear hub and gear sleeve which can effectively improve the assembly efficiency.

本实用新型的技术方案如下:一种用于同步器装配齿毂齿套轴向定位的装置,其特征在于:在机架(1)顶板(1a)的前部安装竖直气缸(2),该竖直气缸(2)的活塞杆竖直向下,并与定位板(3)的中部连接,定位板(3)位于顶板(1a)的下方,在定位板(3)的底部安装旋转气缸(4),所述旋转气缸(4)的活塞杆竖直向下,并与轴向定位模(5)的上端连接,在轴向定位模(5)的正下方设有待料垫板(7),待料垫板(7)底部的四个角由短柱(6)固定支撑,在四根短柱(6)所围成的空间内设置安装板(8),该安装板(8)平行于待料垫板(7),且安装板(8)与待料垫板(7)相固定,所述安装板(8)的底部安装旋转阻尼器(11),该旋转阻尼器(11)的连接头穿过安装板(8),并与旋转工作台(12)的底部相固定,所述旋转工作台(12)镶嵌在待料垫板(7)中部开设的窗口中。The technical scheme of the utility model is as follows: a device for axial positioning of a synchronizer assembly gear hub gear sleeve, which is characterized in that a vertical cylinder (2) is installed on the front of the top plate (1a) of the frame (1), The piston rod of this vertical cylinder (2) is vertically downward, and is connected with the middle part of positioning plate (3), and positioning plate (3) is positioned at the below of top plate (1a), and rotary cylinder is installed at the bottom of positioning plate (3) (4), the piston rod of the rotary cylinder (4) is vertically downwards, and is connected with the upper end of the axial positioning mold (5), and a backing plate (7) to be prepared is provided directly below the axial positioning mold (5). ), the four corners at the bottom of the backing plate (7) are fixedly supported by short columns (6), and the mounting plate (8) is set in the space surrounded by the four short columns (6), and the mounting plate (8) Parallel to the backing plate (7), and the mounting plate (8) is fixed with the backing plate (7), the bottom of the mounting plate (8) is equipped with a rotary damper (11), the rotary damper (11 ) through the mounting plate (8), and fixed with the bottom of the rotary table (12), the rotary table (12) is embedded in the window in the middle part of the backing plate (7) to be provided.

采用以上技术方案,待检测的齿毂或齿套工件在生产线上传送至待料垫板中央的旋转工作台上,并位于轴向定位模的正下方,此时竖直气缸的活塞杆向下伸出,使定位板、旋转气缸及轴向定位模向下运动,直至轴向定位模套入工件,再启动旋转气缸,使轴向定位模相对工件转动一定角度,最后启动旋转阻尼器,使旋转阻尼器带动旋转工作台及工件微量转动,直至工件与轴向定位模完全吻合,待轴向定位模向上复位并与工件分离时,工件在旋转阻尼器的作用下保持不动,从而实现轴向定位。Using the above technical scheme, the gear hub or gear sleeve workpiece to be tested is transferred to the rotary table in the center of the pad to be fed on the production line, and is located directly below the axial positioning mold. At this time, the piston rod of the vertical cylinder is downward. Stretch out to make the positioning plate, rotary cylinder and axial positioning mold move downward until the axial positioning mold is inserted into the workpiece, then start the rotary cylinder to make the axial positioning mold rotate a certain angle relative to the workpiece, and finally activate the rotary damper to make The rotary damper drives the rotary table and the workpiece to rotate slightly until the workpiece is completely matched with the axial positioning mold. orientation.

本实用新型不仅结构简单、紧凑,占用空间小,而且整个定位过程无须人工干预,自动化程度高,定位准确、可靠,定位效率高;通过更换轴向定位模,可以实现齿毂工件或齿套工件定位的互换,通用性强。待料垫板由四根短柱支撑,平稳性好,并且四根短柱所围成的空间用于布置安装板及旋转阻尼器,使得整体结构更紧凑,占用空间更小。The utility model not only has a simple and compact structure and takes up little space, but also requires no manual intervention in the whole positioning process, has a high degree of automation, accurate and reliable positioning, and high positioning efficiency; by replacing the axial positioning mold, the gear hub workpiece or gear sleeve workpiece can be realized. Positioning exchange, strong versatility. The backing plate to be fed is supported by four short columns, which has good stability, and the space surrounded by the four short columns is used for arranging the installation plate and the rotary damper, making the overall structure more compact and occupying less space.

作为优选,所述定位板(3)为矩形平板结构。Preferably, the positioning plate (3) is a rectangular plate structure.

为了便于装配,增强连接的牢固性,所述安装板(8)为矩形平板结构,该安装板(8)顶面的四个角处设置小柱(13),所述小柱(13)与安装板(8)相垂直,小柱(13)的下端与安装板(8)固定,小柱(13)的上端与待料垫板(7)相固定。In order to facilitate assembly and enhance the firmness of the connection, the mounting plate (8) is a rectangular plate structure, and small columns (13) are arranged at the four corners of the top surface of the mounting plate (8), and the small columns (13) and Mounting plate (8) is vertical, and the lower end of column (13) is fixed with mounting plate (8), and the upper end of column (13) is fixed with pad (7) to be prepared.

有益效果:本实用新型结构简单、紧凑,体积小巧,通过两个气缸进行驱动,并结合轴向定位模和旋转阻尼器即可实现齿毂或齿套工件的轴向定位,不仅定位速度快,通用性强,而且定位过程稳定,定位准确、可靠。Beneficial effects: the utility model is simple and compact in structure and small in size. It is driven by two cylinders and combined with the axial positioning mold and the rotary damper to realize the axial positioning of the gear hub or gear sleeve workpiece. Not only the positioning speed is fast, The versatility is strong, and the positioning process is stable, and the positioning is accurate and reliable.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式detailed description

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

如图1所示,机架1由顶板1a、底板1b和支柱1c构成,顶板1a和底板1b均优选为矩形平板。顶板1a位于底板1b的上方,两者相互平行。在顶板1a的后部与底板1b之间设置三根按等腰三角形分布的支柱1c,各支柱1c均与顶板1a相垂直。支柱1c的上端与顶板1a固定,支柱1c的下端与底板1b固定。As shown in Fig. 1, the frame 1 is composed of a top plate 1a, a bottom plate 1b and a pillar 1c, and both the top plate 1a and the bottom plate 1b are preferably rectangular flat plates. The top plate 1a is located above the bottom plate 1b, and both are parallel to each other. Three pillars 1c distributed in an isosceles triangle are arranged between the rear portion of the top plate 1a and the bottom plate 1b, and each pillar 1c is perpendicular to the top plate 1a. The upper end of the pillar 1c is fixed to the top plate 1a, and the lower end of the pillar 1c is fixed to the bottom plate 1b.

如图1所示,在机架1顶板1a的前部安装气缸2,该气缸2的活塞杆竖直向下,并与定位板3的中部连接。定位板3为矩形平板结构,该定位板3位于顶板1a的下方,定位板3与顶板1a相平行。在定位板3顶面的四个角处设置第一导柱9,第一导柱9垂直于定位板3,第一导柱9的下端与定位板3固定,第一导柱9的上端从顶板1a中嵌装的第一导套10中穿过,第一导柱9与第一导套10滑动配合,且第一导柱9的上端超出第一导套10的顶面。在第一导套10的顶部一体形成有方形凸台,该方形凸台由顶板1a支撑,两者之间通过螺钉固定,第一导套10的底端超出顶板1a的底面。As shown in FIG. 1 , an air cylinder 2 is installed at the front of the top plate 1 a of the frame 1 , the piston rod of the air cylinder 2 is vertically downward, and is connected with the middle part of the positioning plate 3 . The positioning plate 3 is a rectangular plate structure, the positioning plate 3 is located under the top plate 1a, and the positioning plate 3 is parallel to the top plate 1a. The first guide post 9 is set at the four corners of the top surface of the positioning plate 3, the first guide post 9 is perpendicular to the positioning plate 3, the lower end of the first guide post 9 is fixed with the positioning plate 3, and the upper end of the first guide post 9 is from The first guide sleeve 10 embedded in the top plate 1 a passes through, the first guide post 9 is slidingly fitted with the first guide sleeve 10 , and the upper end of the first guide post 9 exceeds the top surface of the first guide sleeve 10 . A square boss is integrally formed on the top of the first guide sleeve 10. The square boss is supported by the top plate 1a, and the two are fixed by screws. The bottom end of the first guide sleeve 10 exceeds the bottom surface of the top plate 1a.

如图1所示,在定位板3的底部安装旋转气缸4,旋转气缸4位于竖直气缸2的正下方。旋转气缸4的活塞杆竖直向下,并与轴向定位模5的上端连接。在轴向定位模5的正下方设有待料垫板7,待料垫板7优选为矩形平板结构,待料垫板7与定位板3相平行。待料垫板7底部的四个角由短柱6固定支撑,四根短柱相互平行,在四根短柱6所围成的空间内设置安装板8。安装板8为矩形平板,安装板8与待料垫板7相平行。在安装板8顶面的四个角处设置小柱13,小柱13与安装板8相垂直,小柱13的下端与安装板8固定,小柱13的上端与待料垫板7相固定。在安装板8的底部安装旋转阻尼器11,该旋转阻尼器11的连接头穿过安装板8,并与旋转工作台12的底部相固定,旋转工作台12为圆形,该旋转工作台12镶嵌在待料垫板7中部开设的适配窗口中。As shown in FIG. 1 , a rotary cylinder 4 is installed at the bottom of the positioning plate 3 , and the rotary cylinder 4 is positioned directly below the vertical cylinder 2 . The piston rod of rotary cylinder 4 is vertically downward, and is connected with the upper end of axially locating mold 5. Directly below the axial positioning mold 5 is provided with a backing plate 7 to be prepared. The backing plate 7 is preferably a rectangular flat structure, and the backing plate 7 is parallel to the positioning plate 3 . The four corners at the bottom of the material pad 7 are fixedly supported by short posts 6, and the four short posts are parallel to each other, and a mounting plate 8 is set in the space surrounded by the four short posts 6. The mounting plate 8 is a rectangular flat plate, and the mounting plate 8 is parallel to the backing plate 7 to be prepared. Small columns 13 are arranged at four corners of the top surface of the mounting plate 8, the small columns 13 are perpendicular to the mounting plate 8, the lower end of the small column 13 is fixed with the mounting plate 8, and the upper end of the small column 13 is fixed with the backing plate 7 to be prepared . Rotary damper 11 is installed at the bottom of mounting plate 8, and the connection head of this rotary damper 11 passes mounting plate 8, and is fixed with the bottom of rotary table 12, and rotary table 12 is circular, and this rotary table 12 Inlaid in the adaptation window that is provided in the middle part of the backing plate 7 to be prepared.

本实用新型的工作原理如下:The working principle of the utility model is as follows:

待检测的齿毂或齿套工件14在生产线上传送至待料垫板7中央的旋转工作台12上,并位于轴向定位模5的正下方,此时竖直气缸2的活塞杆向下伸出,使定位板3、旋转气缸4及轴向定位模5向下运动,直至轴向定位模5套入工件14,再启动旋转气缸4,使轴向定位模5相对工件14转动一定角度,最后启动旋转阻尼器11,使旋转阻尼器11带动旋转工作台12及工件14微量转动,直至工件14与轴向定位模5完全吻合,待轴向定位模5向上复位并与工件14分离时,工件14在旋转阻尼器11的作用下保持不动,从而实现轴向定位。The gear hub or gear sleeve workpiece 14 to be detected is transferred to the rotary table 12 in the center of the backing plate 7 on the production line, and is located directly below the axial positioning mold 5. At this time, the piston rod of the vertical cylinder 2 is downward. Stretch out, make the positioning plate 3, the rotary cylinder 4 and the axial positioning mold 5 move downward until the axial positioning mold 5 is inserted into the workpiece 14, and then start the rotary cylinder 4 to make the axial positioning mold 5 rotate a certain angle relative to the workpiece 14 , and finally start the rotary damper 11, so that the rotary damper 11 drives the rotary table 12 and the workpiece 14 to rotate slightly until the workpiece 14 completely matches the axial positioning mold 5, and when the axial positioning mold 5 is reset upward and separated from the workpiece 14 , the workpiece 14 remains stationary under the action of the rotary damper 11, thereby achieving axial positioning.

Claims (3)

1. the device for synchronized assembling tooth hub tooth cover axial location, it is characterized in that: in the front portion of frame (1) top board (1a), vertical cylinder (2) is installed, the piston rod of this vertical cylinder (2) straight down, and be connected with the middle part of location-plate (3), location-plate (3) is positioned at the below of top board (1a), in the bottom of location-plate (3), rotary cylinder (4) is installed, the piston rod of described rotary cylinder (4) straight down, and be connected with the upper end of axial location mould (5), be provided with immediately below axial location mould (5) and treat backing strap plate (7), treat that four angles of backing strap plate (7) bottom are by short column (6) fixed support, in the space that four short columns (6) surround, installing plate (8) is set, this installing plate (8) is parallel to treats backing strap plate (7), and installing plate (8) with treat that backing strap plate (7) fixes, rotary damper (11) is installed in the bottom of described installing plate (8), the connector of this rotary damper (11) is through installing plate (8), and fix with the bottom of rotary table (12), described rotary table (12) is embedded in the window treating that backing strap plate (7) middle part is offered.
2. the device for synchronized assembling tooth hub tooth cover axial location according to claim 1, is characterized in that: described location-plate (3) is rectangular flat structure.
3. the device for synchronized assembling tooth hub tooth cover axial location according to claim 1 and 2, it is characterized in that: described installing plate (8) is rectangular flat structure, four angles place of this installing plate (8) end face arranges pillar (13), described pillar (13) is perpendicular with installing plate (8), the lower end of pillar (13) and installing plate (8) are fixed, the upper end of pillar (13) with treat that backing strap plate (7) fixes.
CN201520666487.7U 2015-08-31 2015-08-31 A device that is used for synchronous ware assembly tooth hub tooth cover axial positioning Expired - Fee Related CN205147787U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105058045A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Device for axial positioning of gear hub and gear sleeve in synchronizer assembling
CN107877406A (en) * 2016-09-30 2018-04-06 郭建军 Automobile synchronizer fixing device
CN111673436A (en) * 2020-06-18 2020-09-18 苏州工业园区叶饰恒精密机械有限公司 Automatic assembling equipment for annular isolator shell
CN114799854A (en) * 2022-04-13 2022-07-29 江苏远荣智能装备有限公司 Wind wheel equipment front ring secondary positioner

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105058045A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Device for axial positioning of gear hub and gear sleeve in synchronizer assembling
CN107877406A (en) * 2016-09-30 2018-04-06 郭建军 Automobile synchronizer fixing device
CN111673436A (en) * 2020-06-18 2020-09-18 苏州工业园区叶饰恒精密机械有限公司 Automatic assembling equipment for annular isolator shell
CN114799854A (en) * 2022-04-13 2022-07-29 江苏远荣智能装备有限公司 Wind wheel equipment front ring secondary positioner

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Granted publication date: 20160413