CN205147179U - Saw cut integrative equipment of cuting - Google Patents

Saw cut integrative equipment of cuting Download PDF

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Publication number
CN205147179U
CN205147179U CN201520840347.7U CN201520840347U CN205147179U CN 205147179 U CN205147179 U CN 205147179U CN 201520840347 U CN201520840347 U CN 201520840347U CN 205147179 U CN205147179 U CN 205147179U
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sawing
fixed
shearing
main frame
seat
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CN201520840347.7U
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陈振东
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Tianjin Jianke Mechanical Products Co Ltd
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Tianjin Jianke Mechanical Products Co Ltd
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Abstract

The utility model discloses a saw cut integrative equipment of cuting, its structure includes: the top surface has the double track way on unable adjustment base, , supports in the double track main frame on saying, at main frame side connection reciprocating motion actuating mechanism, inboard and show shearing mechanism and saw cut the device at the main frame, reciprocating motion actuating mechanism driven main machine frame drives shearing mechanism and saw cuts the device says reciprocating motion along the double track, to the reinforcing bar that runs through the main frame respectively with shearing mechanism or saw cut the device and implement to cut off. The utility model discloses beneficial effect is: saw cutting the reinforcing bar device and shearing the reinforcing bar device and set up in a main frame, move through the reciprocating motion actuating mechanism driven main machine frame, make to saw cut the reinforcing bar and shear two kinds of different technologies of cutting off the reinforcing bar of reinforcing bar and freely to switch over, avoid being cut off the transport of reinforcing bar, the messenger is cut off, and the reinforcing bar is concentrated to be stacked, reduction area, improve equipment's utilization ratio, simple structure is compact, and alternate use is convenient, is applicable to to set up on removing the main frame and the installation.

Description

一种锯切剪切一体设备A kind of sawing and shearing integrated equipment

技术领域technical field

本实用新型涉及的是一种切断钢筋的设备,特别涉及的是具有锯切钢筋装置和剪切钢筋装置的一种锯切剪切一体设备。The utility model relates to a device for cutting steel bars, in particular to a sawing and shearing integrated device with a sawing and cutting steel bar device and a cutting steel bar device.

背景技术Background technique

在现有技术中,切断钢筋的设备包括用锯片切断钢筋的锯切机和用剪切切断钢筋的剪切机。上述锯切机切断钢筋后的钢筋端头平直度高,适用于对端头平直度要求高的钢筋;上述剪切机切断钢筋后的钢筋端头平直度差,带有斜面,但剪切机切断钢筋的效率高,适用于对端头平直度要求差的钢筋。In the prior art, equipment for cutting steel bars includes sawing machines for cutting steel bars with saw blades and shears for cutting steel bars with shears. The straightness of the end of the steel bar after the above-mentioned sawing machine cuts the steel bar is high, which is suitable for the steel bar with high requirements on the straightness of the end; the straightness of the end of the steel bar after the above-mentioned shearing machine is cut is poor, with a slope The shearing machine has high efficiency in cutting steel bars, and is suitable for steel bars that require poor straightness at the ends.

现有技术中,锯切机和剪切机是两种不同结构的剪切钢筋设备,所述两种不同结构的剪切钢筋设备分别设置,存在占地面积大、交替使用不方便和设备利用率低等缺陷。In the prior art, the sawing machine and the shearing machine are two types of steel bar shearing equipment with different structures. The two different structures of shearing steel bar equipment are installed separately, which has the disadvantages of large floor space, inconvenient alternate use, and equipment utilization. Defects such as low rate.

发明内容Contents of the invention

本实用新型的目的在于克服上述现有技术的不足,提供一种在一个机架上同时安装锯切钢筋装置和剪切钢筋装置,适用范围广,交替使用方便的一种锯切剪切一体设备。The purpose of this utility model is to overcome the shortcomings of the above-mentioned prior art, and provide a kind of sawing and shearing integrated equipment that installs a sawing and shearing steel bar device and a shearing steel bar device on one frame at the same time, has a wide range of application, and is convenient to use alternately. .

解决上述技术问题的技术方案是:一种锯切剪切一体设备,所述锯切剪切一体设备包括:固定底座,在固定底座的上顶面设置有垂直于钢筋输送方向的双轨道;在双轨道上支撑一个主机架,在主机架的一个侧面连接有往复移动驱动机构;在主机架内侧沿双轨道方向并列设置有切断钢筋的剪切装置和锯切装置;往复移动驱动机构驱动主机架带动剪切装置和锯切装置沿双轨道往复移动,对贯穿主机架的钢筋分别用剪切装置或锯切装置实施切断。The technical solution to solve the above technical problems is: a sawing and shearing integrated equipment, the sawing and shearing integrated equipment includes: a fixed base, on the upper top surface of the fixed base is provided with double tracks perpendicular to the steel bar conveying direction; A main frame is supported on double rails, and a reciprocating drive mechanism is connected to one side of the main frame; a shearing device and a sawing device for cutting steel bars are arranged side by side along the direction of the double rails inside the main frame; the reciprocating drive mechanism drives the main frame The shearing device and the sawing device are driven to reciprocate along the double tracks, and the steel bars passing through the main frame are respectively cut by the shearing device or the sawing device.

本实用新型的有益效果是:本实用新型克服上述现有技术两套设备才能完成不同的切断钢筋工艺的缺陷;本实用新型将锯切钢筋装置和剪切钢筋装置设置在一个主机架内,通过往复移动驱动机构驱动主机架移动,使锯切钢筋与剪切钢筋两种不同切断钢筋工艺能自由切换,避免被切断钢筋的搬运,使被切断钢筋集中堆放,减少占地面积,提高设备的利用率;本实用新型锯切钢筋装置和剪切钢筋装置结构紧凑,结构简单,交替使用方便,适用于在移动主机架上设置和安装。The beneficial effects of the utility model are: the utility model overcomes the defect that the two sets of equipment in the prior art can complete different cutting steel bar processes; the utility model arranges the sawing steel bar device and the shearing steel bar device in a main frame, through The reciprocating drive mechanism drives the main frame to move, so that the two different cutting processes of sawing steel bars and shearing steel bars can be switched freely, avoiding the transportation of cut steel bars, making the cut steel bars centralized stacking, reducing the occupied area, and improving the utilization of equipment The utility model sawing steel bar device and shearing steel bar device are compact in structure, simple in structure, easy to use alternately, and are suitable for setting and installation on the mobile main frame.

附图说明Description of drawings

图1是本实用新型主视图,图中显示剪切装置切断钢筋的工作状态;Fig. 1 is a front view of the utility model, in which the working state of the shearing device is shown to cut off the reinforcing bar;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;

图3a是图3中W局部放大图;Figure 3a is a partial enlarged view of W in Figure 3;

图4是图3a中的C-C剖视图,表示弹簧复位机构;Fig. 4 is the C-C sectional view among Fig. 3 a, shows spring return mechanism;

图5是图4的D-D剖视图;Fig. 5 is a D-D sectional view of Fig. 4;

图6是本实用新型主视图,图中显示锯切装置切断钢筋的工作状态;Fig. 6 is a front view of the utility model, in which the sawing device is shown to cut off the working state of the steel bar;

图7是图6的俯视图;Figure 7 is a top view of Figure 6;

图8是图7中的E-E剖视图。Fig. 8 is a sectional view along line E-E in Fig. 7 .

《附图中序号说明》"Description of Serial Numbers in the Attached Drawings"

1:固定底座;1a:底座支架;1b:底座下轨道;2:双轨道;3:主机架;3a:主机支架;5:电动推杆;5a:伸缩杆;6:支撑轮;7:钢筋;8:废料收集车;8a:废料收集车滚轮;9:剪切电机;10:剪切电机固定架;11:剪切箱体上盖;12:键;13:剪切箱体;14:蜗杆;15:伸缩轴;16:固定刀座;17:圆螺母;18:球轴承;19:推力轴承;20:蜗轮;21:剪切螺杆轴;22:剪切导向轴;24:弹簧;25:导向座;27:压紧座;28:固定刀;29:活动刀;30:活动刀座;30a:活动刀座横板;31:活动刀座压板;32、36:轴承压盖;35:从动链轮;37:链条;38:主动链轮;40:剪切装置;1: fixed base; 1a: base bracket; 1b: bottom track of the base; 2: double track; 3: main frame; 3a: main frame; 5: electric actuator; 5a: telescopic rod; 6: support wheel; 7: steel bar ;8: waste collection vehicle; 8a: waste collection vehicle roller; 9: shearing motor; 10: shearing motor fixing frame; 11: upper cover of shearing box; 12: key; 13: shearing box; 14: Worm; 15: telescopic shaft; 16: fixed tool seat; 17: round nut; 18: ball bearing; 19: thrust bearing; 20: worm wheel; 21: shear screw shaft; 22: shear guide shaft; 24: spring; 25: guide seat; 27: pressing seat; 28: fixed knife; 29: movable knife; 30: movable knife seat; 30a: movable knife seat horizontal plate; 31: movable knife seat pressure plate; 32, 36: bearing cover; 35: driven sprocket; 37: chain; 38: driving sprocket; 40: shearing device;

50:升降机;50a:螺杆输出轴;51:升降机固定座;52:锯切导向轴;53:锯片减速电机固定座;54:锯片减速电机;54a:电机输出轴;55:锯片;56:导向轴固定座;57:螺母夹紧块;58:锯切螺杆轴;59:锯切固定板;59a:锯切螺杆轴支架;59b:钢筋穿孔;59c:钢筋托板;59d:限位转动板;60:压紧电动缸;60a:活塞杆;61:夹紧减速电机;70:锯切装置;71:挤压夹紧装置;80:弹簧复位机构;P:钢筋输送方向。50: Elevator; 50a: Screw output shaft; 51: Elevator fixing seat; 52: Sawing guide shaft; 53: Saw blade deceleration motor fixing seat; 54: Saw blade deceleration motor; 54a: Motor output shaft; 55: Saw blade; 56: guide shaft fixing seat; 57: nut clamping block; 58: sawing screw shaft; 59: sawing fixing plate; 59a: sawing screw shaft bracket; 59b: steel bar perforation; 60: Compression electric cylinder; 60a: Piston rod; 61: Clamping reduction motor; 70: Saw cutting device; 71: Squeeze clamping device; 80: Spring return mechanism;

具体实施方式detailed description

下面结合附图对本实用新型的实施例进一步详述。Embodiments of the utility model are described in further detail below in conjunction with the accompanying drawings.

如图所示,本实用新型提供一种锯切剪切一体设备,所述锯切剪切一体设备包括:固定底座1,在固定底座1的上顶面设置有垂直于钢筋输送方向P的双轨道2;在双轨道2上支撑一个主机架3,在主机架3的一个侧面连接有往复移动驱动机构;在主机架3内侧沿双轨道2方向并列设置有切断钢筋7的剪切装置40和锯切装置70;往复移动驱动机构驱动主机架3带动剪切装置40和锯切装置70沿双轨道2往复移动,对贯穿主机架3的钢筋7分别用剪切装置40或锯切装置70实施切断。As shown in the figure, the utility model provides a sawing and shearing integrated equipment, the sawing and shearing integrated equipment includes: a fixed base 1, on the upper top surface of the fixed base 1 is provided with double Track 2; a main frame 3 is supported on the double track 2, and a reciprocating drive mechanism is connected to one side of the main frame 3; a shearing device 40 and a cutting device 40 for cutting steel bars 7 are arranged side by side along the direction of the double track 2 inside the main frame 3 The sawing device 70; the reciprocating drive mechanism drives the main frame 3 to drive the shearing device 40 and the sawing device 70 to reciprocate along the double track 2, and implement the shearing device 40 or the sawing device 70 on the steel bars 7 running through the main frame 3 respectively. cut off.

对沿钢筋输送方向P贯穿主机架3的钢筋7分别用剪切装置40或锯切装置70实施切断。The steel bars 7 passing through the main frame 3 along the steel bar conveying direction P are respectively cut by the shearing device 40 or the sawing device 70 .

在主机架3的底部设置有多个支撑轮6,多个支撑轮6支撑主机架3滚动滑行在双轨道2上;在固定底座1的上顶面与其下底面之间设置有收集切断钢筋7掉下废料的废料收集车8,废料收集车8底部设置有废料收集车滚轮8a,废料收集车滚轮8a滚动滑行在底座下轨道1b上,底座下轨道1b设置在固定底座1的下底面上。A plurality of support wheels 6 are arranged at the bottom of the main frame 3, and a plurality of support wheels 6 support the main frame 3 to roll and slide on the double track 2; between the upper top surface and the lower bottom surface of the fixed base 1, a collecting and cutting steel bar 7 is arranged The waste collection vehicle 8 that drops waste, the bottom of the waste collection vehicle 8 is provided with a waste collection vehicle roller 8a, and the waste collection vehicle roller 8a rolls and slides on the lower track 1b of the base, and the lower track 1b of the base is arranged on the lower bottom surface of the fixed base 1.

所述往复移动驱动机构是电动推杆5,电动推杆5的壳体铰接在底座支架1a的上部,底座支架1a底部固定在固定底座1上;电动推杆5的伸缩杆端部铰接在主机架3的侧面。The reciprocating drive mechanism is an electric push rod 5, the housing of the electric push rod 5 is hinged on the top of the base support 1a, and the bottom of the base support 1a is fixed on the fixed base 1; the end of the telescopic rod of the electric push rod 5 is hinged on the main frame side of frame 3.

更具体的说,如图1所示,固定底座1固定在地面上,双轨道2固定在固定底架1上顶面,在固定底座1上顶面的左侧凸出固定一个底座支架1a,底座支架1a上面铰接电动推杆5的左右两面各伸出一个支撑轴,电动推杆5的伸缩杆5a端部用销轴铰接主机架3的左侧面上;主机架3下部设置有多个支撑轮6,电动推杆5驱动主机架3和主机架3下部的支撑轮6带动剪切装置40和锯切装置70沿双轨道2往复移动,便于对钢筋实施切断。More specifically, as shown in Figure 1, the fixed base 1 is fixed on the ground, the double track 2 is fixed on the top surface of the fixed base frame 1, and a base bracket 1a protrudes from the left side of the top surface of the fixed base 1, A supporting shaft is respectively stretched out from the left and right sides of the hinged electric push rod 5 above the base bracket 1a, and the end of the telescopic rod 5a of the electric push rod 5 is hinged on the left side of the main frame 3 with a pin shaft; The support wheel 6, the electric push rod 5 drives the main frame 3 and the support wheel 6 at the bottom of the main frame 3 to drive the shearing device 40 and the sawing device 70 to reciprocate along the double track 2, so as to be convenient to cut off the steel bar.

所述剪切装置40包括:安装在主机架3上的固定刀座16,安装在固定刀座16上部的剪切箱体13;在剪切箱体13内设置有连接剪切电机9的蜗杆14和与蜗杆14啮合的蜗轮20;蜗轮20中心孔通过键12固定连接剪切螺杆轴21上部的轴,剪切螺杆轴21下部的螺杆配装在伸缩轴15的内螺纹孔中,伸缩轴15底部铰接活动刀座30的顶部;固定刀座16左右两侧面分别安装有活动刀座压板31;活动刀座30左右两侧面滑配在由活动刀座压板31和固定刀座16形成的滑槽中;在固定刀座16的下部和活动刀座30的下部分别装有固定刀28和活动刀29,固定刀28和活动刀29之间的间隙有钢筋7穿过;在活动刀座30上安装有弹簧复位机构80。弹簧复位机构80的弹力推动活动刀座30复位。Described shearing device 40 comprises: the fixed knife seat 16 that is installed on the main frame 3, is installed in the shear box body 13 of fixed knife seat 16 tops; 14 and the worm gear 20 meshed with the worm screw 14; the central hole of the worm gear 20 is fixedly connected to the shaft on the top of the shear screw shaft 21 through the key 12, and the screw rod on the bottom of the shear screw shaft 21 is fitted in the internally threaded hole of the telescopic shaft 15, and the telescopic shaft 15 bottoms are hinged on the top of the movable knife seat 30; the left and right sides of the fixed knife seat 16 are respectively equipped with movable knife seat pressing plates 31; In the groove; fixed knife 28 and movable knife 29 are respectively housed in the bottom of fixed knife seat 16 and the bottom of movable knife seat 30, and the gap between fixed knife 28 and movable knife 29 has steel bar 7 to pass through; In movable knife seat 30 A spring return mechanism 80 is installed on it. The elastic force of the spring return mechanism 80 pushes the movable knife seat 30 to reset.

所述弹簧复位机构80包括:一个外形呈“U”字形框架的压紧座27,在压紧座27内侧上部滑配有活动刀座横板30a,活动刀座横板30a凸出设置在活动刀座30的上部侧面;在压紧座27内侧底部用紧固件固定剪切导向轴22下端,剪切导向轴22上端贯穿活动刀座横板30a的通孔后被紧固件限定在活动刀座横板30a上端面上,活动刀座横板30a的通孔与剪切导向轴22滑配;在活动刀座横板30a与压紧座27内侧底部之间的剪切导向轴22外径上套装有弹簧24;压紧座27左右两外侧分别滑配在导向座25凹槽内,两个导向座25镜像对称分别固定在固定刀座16上。The spring return mechanism 80 includes: a pressing seat 27 with a "U" shape frame, on the upper part of the inner side of the pressing seat 27, a movable knife seat horizontal plate 30a is slid, and the movable knife seat horizontal plate 30a protrudes and is arranged on the movable The upper side of the knife seat 30; the lower end of the shear guide shaft 22 is fixed with a fastener at the inner bottom of the press seat 27, and the upper end of the shear guide shaft 22 runs through the through hole of the movable knife seat horizontal plate 30a and is limited to the movable position by the fastener. On the upper end surface of the knife seat horizontal plate 30a, the through hole of the movable knife seat horizontal plate 30a is slidingly matched with the shearing guide shaft 22; Spring 24 is sleeved on the diameter; Pressing seat 27 left and right sides are slipped respectively in guide seat 25 grooves, and two guide seats 25 mirror images are respectively fixed on the fixed knife seat 16.

更具体的说,如图3、图3a所示,剪切导向轴22有两个且间隔设置,两个剪切导向轴22的上端和下两端分别是螺栓,两个剪切导向轴22下端螺栓分别穿过压紧座27底部通孔后被螺母分别固定在压紧座27底部;两个剪切导向轴22上端螺栓分别穿过活动刀座横板30a通孔后被螺母限定在活动刀座横板30a上端面上,安装在剪切导向轴22上下两端的紧固件能限制剪切导向轴22向下移动;两个剪切导向轴22上部分别与活动刀座横板30a滑配。More specifically, as shown in Fig. 3 and Fig. 3a, there are two shearing guide shafts 22 arranged at intervals, the upper and lower ends of the two shearing guide shafts 22 are bolts respectively, and the two shearing guide shafts 22 Bolts at the lower end pass through the through holes at the bottom of the pressing seat 27 and are respectively fixed on the bottom of the pressing seat 27 by nuts; the bolts at the upper ends of the two shear guide shafts 22 respectively pass through the through holes of the movable knife seat horizontal plate 30a and are limited by the nuts in the movable position. On the upper end face of the knife seat horizontal plate 30a, the fasteners installed on the upper and lower ends of the shear guide shaft 22 can limit the downward movement of the shear guide shaft 22; match.

如图1所示,所述蜗杆14被轴承压盖32压紧的轴承和被轴承压盖36压紧的轴承支撑在剪切箱体13内;蜗杆14伸出在剪切箱体13外侧的一端装有从动链轮35,链条37套装从动链轮35和主动链轮38,主动链轮38连接剪切电机9,剪切电机9固定在剪切电机固定架10上,剪切电机固定架10固定在剪切箱体上盖11的上部。As shown in Figure 1, the bearing that described worm screw 14 is compressed by bearing gland 32 and the bearing that is compressed by bearing gland 36 are supported in shear box 13; One end is equipped with driven sprocket 35, and chain 37 suits driven sprocket 35 and driving sprocket 38, and driving sprocket 38 connects shearing motor 9, and shearing motor 9 is fixed on the shearing motor holder 10, and shearing motor The fixed frame 10 is fixed on the top of the shear box upper cover 11 .

更具体的说,在剪切箱体13上顶面上固定剪切箱体上盖11,蜗轮20的上部被推力轴承19支撑,推力轴承19固定在剪切箱体上盖11内;蜗轮20的下部被剪切螺杆轴21抬肩面支撑,蜗轮20的中心孔通过键12固定连接剪切螺杆轴21上部的轴。More specifically, the shear box upper cover 11 is fixed on the upper surface of the shear box 13, and the upper part of the worm wheel 20 is supported by a thrust bearing 19, and the thrust bearing 19 is fixed in the shear box upper cover 11; The bottom of the worm wheel is supported by the shoulder surface of the shear screw shaft 21, and the central hole of the worm wheel 20 is fixedly connected to the shaft on the top of the shear screw shaft 21 by the key 12.

剪切螺杆轴21上端通过圆螺母17固定有球轴承18,球轴承18将剪切螺杆轴21支撑在剪切箱体上盖11内孔中。剪切电机9是活动刀29和压紧座27上下移动的动力源。The upper end of the shearing screw shaft 21 is fixed with a ball bearing 18 through a round nut 17, and the ball bearing 18 supports the shearing screw shaft 21 in the inner hole of the upper cover 11 of the shearing box. Shear motor 9 is the power source that movable knife 29 and pressing seat 27 move up and down.

下面对剪切装置40工作过程作如下说明:The working process of shearing device 40 is described as follows:

如图2所示,电动推杆5的伸缩杆5a回缩,拉动主机架3,使钢筋7穿过主机架3内剪切装置40中的固定刀28和活动刀29之间的间隙。As shown in Figure 2, the telescopic rod 5a of the electric push rod 5 retracts, pulls the main frame 3, and makes the steel bar 7 pass through the gap between the fixed knife 28 and the movable knife 29 in the shearing device 40 in the main frame 3.

剪切电机9驱动蜗杆14转动带动蜗轮20和剪切螺杆轴21转动,从而带动伸缩轴15、活动刀座30、活动刀座横板30a和压紧座27向下移动;当压紧座27接触钢筋7时,压紧座27停止移动,此时活动刀座30带动活动刀29继续向下移动剪切钢筋7的同时,活动刀座横板30a压住弹簧24随活动刀座30继续向下移动;钢筋7被切断后,剪切电机9反转驱动蜗杆14、蜗轮20和剪切螺杆轴21反转,伸缩轴15、活动刀座30、活动刀座横板30a和压紧座27向上移动,同时弹簧24推动活动刀座横板30a向上移动复位,当弹簧24回复到初始状态后,压紧座27与钢筋7分开,此时随伸缩轴15、活动刀座30、活动刀座横板30a向上移动到初始位置,剪切电机9停止动作,完成剪切装置工作过程。The shear motor 9 drives the worm 14 to rotate and drives the worm wheel 20 and the shear screw shaft 21 to rotate, thereby driving the telescopic shaft 15, the movable knife seat 30, the movable knife seat horizontal plate 30a and the pressing seat 27 to move downward; when the pressing seat 27 When contacting reinforcing bar 7, pressing seat 27 stops moving, and this moment, movable knife seat 30 drives movable knife 29 and continues to move downwards while shearing steel bar 7, and movable knife seat horizontal plate 30a pushes down spring 24 and continues to move toward with movable knife seat 30. Move down; after the steel bar 7 is cut off, the shear motor 9 reversely drives the worm 14, the worm gear 20 and the shear screw shaft 21 to reverse, the telescopic shaft 15, the movable knife seat 30, the movable knife seat horizontal plate 30a and the pressing seat 27 Move upwards, while spring 24 promotes the movable knife seat cross plate 30a to move upwards and reset. After spring 24 returned to the initial state, the pressing seat 27 was separated from the reinforcing bar 7. The horizontal plate 30a moves upwards to the initial position, the shearing motor 9 stops, and the working process of the shearing device is completed.

所述锯切装置70包括:锯切固定板59、装有锯片55的锯片减速电机54和夹紧钢筋7的挤压夹紧装置71。The sawing device 70 includes: a sawing fixing plate 59 , a saw blade reduction motor 54 equipped with a saw blade 55 , and an extruding and clamping device 71 for clamping the steel bar 7 .

所述锯切固定板59沿垂直于钢筋输送方向P用紧固件将其固定在主机架3内侧,在锯切固定板59上设置有钢筋穿孔59b,在锯切固定板59输出钢筋7的侧面上设置有挤压夹紧装置71;The sawing fixing plate 59 is fixed on the inner side of the main frame 3 with a fastener perpendicular to the steel bar conveying direction P, and the sawing fixing plate 59 is provided with a steel bar perforation 59b, and the sawing fixing plate 59 outputs the reinforcing bar 7. A squeeze clamping device 71 is arranged on the side;

所述锯片减速电机54设置在邻接挤压夹紧装置71的锯片减速电机固定座53上,锯片55沿垂直于钢筋输送方向P安装在锯片减速电机54的电机输出轴54a上;锯片减速电机固定座53的后部滑配在锯切导向轴52上,锯切导向轴52的两端分别固定在主机架3上;锯片减速电机固定座53的左侧面连接升降机50的螺杆输出轴50a,升降机50壳体安装在升降机固定座51一端上,升降机固定座51另一端固定在主机架3上。The saw blade reduction motor 54 is arranged on the saw blade reduction motor fixing seat 53 adjacent to the extrusion clamping device 71, and the saw blade 55 is installed on the motor output shaft 54a of the saw blade reduction motor 54 along the direction P perpendicular to the steel bar conveyance; The rear part of the saw blade reduction motor fixing seat 53 is slidingly fitted on the sawing guide shaft 52, and the two ends of the sawing guide shaft 52 are respectively fixed on the main frame 3; the left side of the saw blade reduction motor fixing seat 53 is connected to the elevator 50 The screw output shaft 50a of the lifter 50 housing is installed on one end of the lifter fixing base 51, and the other end of the lifter fixing base 51 is fixed on the main frame 3.

所述锯切导向轴52的两端分别固定在升降机固定座51一端和导向轴固定座56一端,升降机固定座51另一端和导向轴固定座56另一端分别固定在主机支架3a两侧面对称的一端,主机支架3a两侧面的另一端固定在主机架3上。The two ends of the sawing guide shaft 52 are respectively fixed on one end of the elevator fixed seat 51 and one end of the guide shaft fixed seat 56, and the other end of the elevator fixed seat 51 and the other end of the guide shaft fixed seat 56 are respectively fixed on the two sides of the host support 3a. One end, the other end of the two sides of the main frame support 3a is fixed on the main frame 3 .

所述挤压夹紧装置71包括:从上部压住钢筋7的压紧电动缸60和从两侧挤压钢筋7的夹紧减速电机61。The pressing and clamping device 71 includes: a pressing electric cylinder 60 that presses the steel bar 7 from the top, and a clamping reduction motor 61 that presses the steel bar 7 from both sides.

所述压紧电动缸60固定在锯切固定板59输出钢筋7的侧面上,压紧电动缸60的活塞杆60a向下伸出能压住从钢筋穿孔59b输出的钢筋7;在钢筋穿孔59b的钢筋出口端设置一个与活塞杆60a位置对应且支撑钢筋7的钢筋托板59c,钢筋托板59c的上平面是沿钢筋穿孔59b底面向外凸出垂直设置在锯切固定板59侧面上。Described compressing electric cylinder 60 is fixed on the side of sawing fixed plate 59 output reinforcing bar 7, and the piston rod 60a of compressing electric cylinder 60 stretches out downwards and can press down the reinforcing bar 7 output from reinforcing bar perforation 59b; The steel bar outlet end is provided with a steel bar supporting plate 59c corresponding to the position of the piston rod 60a and supporting the reinforcing bar 7. The upper plane of the reinforcing bar supporting plate 59c protrudes outwards along the bottom surface of the reinforcing bar perforation 59b and is vertically arranged on the sawing fixed plate 59 sides.

所述夹紧减速电机61的输出轴连接锯切螺杆轴58,锯切螺杆轴58两端铰接在位置对称的一对锯切螺杆轴支架59a的一端,锯切螺杆轴支架59a的另一端固定在锯切固定板59输出钢筋7的侧面上,锯切螺杆轴58的两端为旋向相反的螺纹,在锯切螺杆轴58旋向相反的螺纹上分别配装有外部为方形结构相同的一对螺母夹紧块57;在所述螺母夹紧块57对称的两外侧面分别设置有限制其转动且位置对称的两块限位转动板59d,限位转动板59d固定在锯切螺杆轴支架59a上;螺母夹紧块57下端是夹紧钢筋7的夹板。The output shaft of the clamping reduction motor 61 is connected to the sawing screw shaft 58, and the two ends of the sawing screw shaft 58 are hinged on one end of a pair of symmetrical sawing screw shaft brackets 59a, and the other end of the sawing screw shaft bracket 59a is fixed. On the side of the sawing fixed plate 59 output reinforcing bar 7, the two ends of the sawing screw shaft 58 are the opposite screw threads, and the outside is equipped with the same square structure respectively on the opposite screw threads of the sawing screw shaft 58. A pair of nut clamping blocks 57; the symmetrical two outer sides of the nut clamping block 57 are respectively provided with two limiting rotating plates 59d which limit its rotation and are symmetrical in position, and the limiting rotating plates 59d are fixed on the sawing screw shaft On the bracket 59a; the lower end of the nut clamping block 57 is a splint for clamping the steel bar 7.

夹紧减速电机61驱动锯切螺杆轴58旋转,带动一对螺母夹紧块57相向移动,螺母夹紧块57下端相对应的夹板夹紧在从钢筋穿孔59b输出的钢筋7上。The clamping reduction motor 61 drives the sawing screw shaft 58 to rotate, and drives a pair of nut clamping blocks 57 to move towards each other, and the corresponding clamping plate at the lower end of the nut clamping block 57 is clamped on the reinforcing bar 7 output from the reinforcing bar perforation 59b.

下面对锯切装置70工作过程作如下说明:The working process of the sawing device 70 is described as follows:

如图7所示,电动推杆5的伸缩杆5a伸出,拉动主机架3,使钢筋7穿过主机架3内锯切装置70中的钢筋穿孔59b;As shown in Figure 7, the telescopic rod 5a of the electric push rod 5 stretches out to pull the main frame 3, so that the steel bar 7 passes through the steel bar perforation 59b in the sawing device 70 in the main frame 3;

压紧电动缸60推动活塞杆60a向下压紧钢筋7;同时夹紧减速机61驱动锯切螺杆轴58旋转,带动一对螺母夹紧块57向中间移动,使一对螺母夹紧块57下端的夹板夹紧钢筋7;同时,锯片减速机54驱动锯片55旋转,升降机50驱动螺杆输出轴50a沿其轴向推动锯片减速电机固定座53并带动锯片减速机54和锯片55沿锯切导向轴52向垂直钢筋7轴向方向移动,切断钢筋7;Compression electric cylinder 60 pushes piston rod 60a to compress steel bar 7 downward; at the same time, clamping reducer 61 drives sawing screw shaft 58 to rotate, and drives a pair of nut clamping blocks 57 to move to the middle, so that a pair of nut clamping blocks 57 The splint at the lower end clamps the steel bar 7; at the same time, the saw blade reducer 54 drives the saw blade 55 to rotate, and the elevator 50 drives the screw output shaft 50a to push the saw blade reducer motor fixing seat 53 along its axial direction and drives the saw blade reducer 54 and the saw blade 55 moves along the sawing guide shaft 52 to the axial direction of the vertical steel bar 7, and cuts off the steel bar 7;

钢筋7被切断后,锯片减速机54停止运转,锯片55停止旋转;升降机50驱动螺杆输出轴50a沿其轴反方向移动,拉动锯片减速电机固定座53并带动锯片减速机54和锯片55沿锯切导向轴52向反方向移动;同时,压紧电动缸60拉动活塞杆60a向上移动,远离钢筋7;夹紧减速机61驱动锯切螺杆轴58反转,带动对螺母夹紧块57沿锯切螺杆轴58向两侧移动,远离钢筋7,完成锯切装置工作过程。After the steel bar 7 is cut off, the saw blade reducer 54 stops running, and the saw blade 55 stops rotating; the elevator 50 drives the screw output shaft 50a to move in the opposite direction of its axis, pulls the saw blade reducer motor fixing seat 53 and drives the saw blade reducer 54 and The saw blade 55 moves in the opposite direction along the sawing guide shaft 52; at the same time, the pressing electric cylinder 60 pulls the piston rod 60a to move upward, away from the steel bar 7; the clamping reducer 61 drives the sawing screw shaft 58 to reverse, driving the pair of nut clamps The tight block 57 moves to both sides along the sawing screw shaft 58, away from the reinforcing bar 7, and completes the working process of the sawing device.

Claims (9)

1.一种锯切剪切一体设备,其特征在于,所述锯切剪切一体设备包括:固定底座(1),在固定底座(1)的上顶面设置有垂直于钢筋输送方向(P)的双轨道(2);在双轨道(2)上支撑一个主机架(3),在主机架(3)的一个侧面连接有往复移动驱动机构;在主机架(3)内侧沿双轨道(2)方向并列设置有切断钢筋(7)的剪切装置(40)和锯切装置(70);往复移动驱动机构驱动主机架(3)带动剪切装置(40)和锯切装置(70)沿双轨道(2)往复移动,对贯穿主机架(3)的钢筋(7)分别用剪切装置(40)或锯切装置(70)实施切断。1. A kind of sawing and shearing integrated equipment, it is characterized in that, described sawing and shearing integrated equipment comprises: fixed base (1), on the upper top surface of fixed base (1), be provided with perpendicular to reinforcing bar conveying direction (P ) double track (2); a main frame (3) is supported on the double track (2), and a side surface of the main frame (3) is connected with a reciprocating drive mechanism; along the double track (3) inside the main frame (3) 2) A shearing device (40) and a sawing device (70) for cutting steel bars (7) are arranged side by side in the direction; the reciprocating drive mechanism drives the main frame (3) to drive the shearing device (40) and the sawing device (70) Moving back and forth along the double track (2), the steel bars (7) running through the main frame (3) are cut off with a shearing device (40) or a sawing device (70). 2.根据权利要求1中所述的一种锯切剪切一体设备,其特征在于,在主机架(3)的底部设置有多个支撑轮(6),多个支撑轮(6)支撑主机架(3)滚动滑行在双轨道(2)上;在固定底座(1)的上顶面与其下底面之间设置有收集切断钢筋(7)掉下废料的废料收集车(8),废料收集车(8)底部设置有废料收集车滚轮(8a),废料收集车滚轮(8a)滚动滑行在底座下轨道(1b)上,底座下轨道(1b)设置在固定底座(1)的下底面上。2. A kind of sawing and shearing integrated equipment according to claim 1, characterized in that, a plurality of support wheels (6) are arranged at the bottom of the main frame (3), and the plurality of support wheels (6) support the main machine The frame (3) rolls and slides on the double track (2); between the upper top surface of the fixed base (1) and the lower bottom surface, a waste collection vehicle (8) is arranged to collect and cut off the waste from the steel bar (7). The bottom of the cart (8) is provided with waste collection vehicle rollers (8a), and the waste collection vehicle rollers (8a) roll and slide on the lower track (1b) of the base, and the lower track (1b) of the base is arranged on the lower bottom surface of the fixed base (1) . 3.根据权利要求1中所述的一种锯切剪切一体设备,其特征在于,所述往复移动驱动机构是电动推杆(5),电动推杆(5)的壳体铰接在底座支架(1a)的上部,底座支架(1a)底部固定在底座(1)上;电动推杆(5)的伸缩杆端部铰接在主机架(3)的侧面。3. A kind of sawing and shearing integrated equipment according to claim 1, characterized in that, the reciprocating drive mechanism is an electric push rod (5), and the housing of the electric push rod (5) is hinged on the base bracket (1a), the bottom of the base support (1a) is fixed on the base (1); the telescopic rod end of the electric push rod (5) is hinged on the side of the main frame (3). 4.根据权利要求1中所述的一种锯切剪切一体设备,其特征在于,所述剪切装置(40)包括:安装在主机架(3)上的固定刀座(16),安装在固定刀座(16)上部的剪切箱体(13);在剪切箱体(13)内设置有连接剪切电机(9)的蜗杆(14)和与蜗杆(14)啮合的蜗轮(20);蜗轮(20)中心孔固定连接剪切螺杆轴(21)上部的轴,剪切螺杆轴(21)下部的螺杆配装在伸缩轴(15)的内螺纹孔中,伸缩轴(15)底部铰接活动刀座(30)的顶部;固定刀座(16)左右两侧面分别安装有活动刀座压板(31);活动刀座(30)左右两侧面滑配在由活动刀座压板(31)和固定刀座(16)形成的滑槽中;在固定刀座(16)的下部和活动刀座(30)的下部分别装有固定刀(28)和活动刀(29),固定刀(28)和活动刀(29)之间的间隙有钢筋(7)穿过;在活动刀座(30)上安装有弹簧复位机构(80)。4. A kind of sawing and shearing integrated equipment according to claim 1, characterized in that, the shearing device (40) comprises: a fixed knife seat (16) installed on the main frame (3), installed Shear casing (13) on fixed knife seat (16) top; Be provided with the worm screw (14) that connects shear motor (9) and the worm wheel ( 20); the central hole of the worm wheel (20) is fixedly connected to the shaft on the top of the shear screw shaft (21), and the screw rod on the bottom of the shear screw shaft (21) is fitted in the internally threaded hole of the telescopic shaft (15), and the telescopic shaft (15) ) bottom is hinged to the top of the movable knife seat (30); the left and right sides of the fixed knife seat (16) are respectively equipped with a movable knife seat pressing plate (31); 31) and in the chute that fixed knife rest (16) forms; Fixed knife (28) and movable knife (29) are respectively housed in the bottom of fixed knife rest (16) and the bottom of movable knife rest (30), and fixed knife (28) and the gap between movable knife (29) have steel bar (7) to pass through; Spring return mechanism (80) is installed on movable knife seat (30). 5.根据权利要求4中所述的一种锯切剪切一体设备,其特征在于,所述弹簧复位机构(80)包括:一个外形呈“U”字形框架的压紧座(27),在压紧座(27)内侧上部滑配有活动刀座横板(30a),活动刀座横板(30a)凸出设置在活动刀座(30)的上部侧面;在压紧座(27)内侧底部固定剪切导向轴(22)下端,剪切导向轴(22)上端贯穿活动刀座横板(30a)的通孔后被紧固件限定在活动刀座横板(30a)上端面上,活动刀座横板(30a)的通孔与剪切导向轴(22)滑配;在活动刀座横板(30a)与压紧座(27)内侧底部之间的剪切导向轴(22)外径上套装有弹簧(24);压紧座(27)左右两外侧分别滑配在导向座(25)凹槽内,两个导向座(25)镜像对称分别固定在固定刀座(16)上。5. A kind of sawing and shearing integrated equipment according to claim 4, characterized in that, the spring return mechanism (80) comprises: a pressing seat (27) whose shape is a "U"-shaped frame, The upper part of the inner side of the pressing seat (27) is slidingly equipped with a movable knife seat horizontal plate (30a), and the movable knife seat horizontal plate (30a) protrudes and is arranged on the upper side of the movable knife seat (30); on the inner side of the pressing seat (27) The lower end of the shearing guide shaft (22) is fixed at the bottom, and the upper end of the shearing guide shaft (22) passes through the through hole of the movable knife seat horizontal plate (30a) and is limited by fasteners on the upper end surface of the movable knife seat horizontal plate (30a). The through hole of the movable knife seat horizontal plate (30a) is slidingly matched with the shearing guide shaft (22); the shearing guide shaft (22) between the movable knife seat horizontal plate (30a) and the inner bottom of the pressing seat (27) A spring (24) is set on the outer diameter; the left and right outer sides of the pressing seat (27) are slidably fitted in the groove of the guide seat (25), and the two guide seats (25) are mirror-image symmetrically fixed on the fixed knife seat (16) superior. 6.根据权利要求4中所述的一种锯切剪切一体设备,其特征在于,所述蜗杆(14)被轴承支撑在剪切箱体(13)内;蜗杆(14)伸出在剪切箱体(13)外侧的一端装有从动链轮(35),链条(37)套装从动链轮(35)和主动链轮(38),主动链轮(38)连接剪切电机(9),剪切电机(9)固定在剪切电机固定架(10)上,剪切电机固定架(10)固定在剪切箱体上盖(11)的上部。6. A kind of sawing and shearing integrated equipment according to claim 4, characterized in that, the worm (14) is supported by bearings in the shearing box (13); One end of cutting casing (13) outside is equipped with driven sprocket (35), and chain (37) suits driven sprocket (35) and driving sprocket (38), and driving sprocket (38) connects shearing motor ( 9), the shearing motor (9) is fixed on the shearing motor holder (10), and the shearing motor holder (10) is fixed on the top of the shearing box loam cake (11). 7.根据权利要求1中所述的一种锯切剪切一体设备,其特征在于,所述锯切装置(70)包括:锯切固定板(59)、装有锯片(55)的锯片减速电机(54)和夹紧钢筋(7)的挤压夹紧装置(71);所述锯切固定板(59)沿垂直于钢筋输送方向(P)固定在主机架(3)内侧,在锯切固定板(59)上设置有钢筋穿孔(59b),在锯切固定板(59)输出钢筋(7)的侧面上设置有挤压夹紧装置(71);所述锯片减速电机(54)设置在邻接挤压夹紧装置(71)的锯片减速电机固定座(53)上,锯片(55)沿垂直于钢筋输送方向(P)安装在锯片减速电机(54)的电机输出轴(54a)上;锯片减速电机固定座(53)的后部滑配在锯切导向轴(52)上,锯切导向轴(52)的两端分别固定在主机架(3)上;锯片减速电机固定座(53)的左侧面连接升降机(50)的螺杆输出轴(50a),升降机(50)壳体安装在升降机固定座(51)一端上,升降机固定座(51)另一端固定在主机架(3)上。7. A kind of sawing and shearing integrated equipment according to claim 1, characterized in that, the sawing device (70) comprises: a sawing fixed plate (59), a saw blade (55) equipped with A sheet geared motor (54) and an extruding and clamping device (71) for clamping the steel bar (7); the sawing fixing plate (59) is fixed on the inner side of the main frame (3) along the direction perpendicular to the steel bar conveying direction (P), A reinforcing bar perforation (59b) is provided on the sawing fixed plate (59), and an extruding clamping device (71) is arranged on the side of the output steel bar (7) of the sawing fixed plate (59); (54) is arranged on the saw blade reduction motor fixing seat (53) adjacent to the extrusion clamping device (71), and the saw blade (55) is installed on the saw blade reduction motor (54) along the direction perpendicular to the steel bar conveying direction (P). On the motor output shaft (54a); the rear part of the saw blade reduction motor fixing seat (53) is slidingly fitted on the sawing guide shaft (52), and the two ends of the sawing guide shaft (52) are respectively fixed on the main frame (3) Top; the left side of the saw blade reduction motor fixing seat (53) is connected to the screw output shaft (50a) of the elevator (50), the elevator (50) housing is installed on one end of the elevator fixing seat (51), and the elevator fixing seat (51 ) the other end is fixed on the main frame (3). 8.根据权利要求7中所述的一种锯切剪切一体设备,其特征在于,所述锯切导向轴(52)的两端分别固定在升降机固定座(51)一端和导向轴固定座(56)一端,升降机固定座(51)另一端和导向轴固定座(56)另一端分别固定在主机支架(3a)两侧面对称的一端,主机支架(3a)两侧面的另一端固定在主机架(3)上。8. A kind of sawing and shearing integrated equipment according to claim 7, characterized in that, the two ends of the sawing guide shaft (52) are respectively fixed on one end of the elevator fixing seat (51) and the guiding shaft fixing seat One end of (56), the other end of the elevator fixing seat (51) and the other end of the guide shaft fixing seat (56) are respectively fixed on the symmetrical end of the two sides of the main frame (3a), and the other end of the two sides of the main frame (3a) is fixed on the main frame on the rack (3). 9.根据权利要求7中所述的一种锯切剪切一体设备,其特征在于,所述挤压夹紧装置(71)包括:从上部压住钢筋(7)的压紧电动缸(60)和从两侧挤压钢筋(7)的夹紧减速电机(61);所述压紧电动缸(60)固定在锯切固定板(59)输出钢筋(7)的侧面上,压紧电动缸(60)的活塞杆(60a)向下伸出能压住从钢筋穿孔(59b)输出的钢筋(7);在钢筋穿孔(59b)的钢筋出口端设置一个与活塞杆(60a)位置对应且支撑钢筋(7)的钢筋托板(59c),钢筋托板(59c)的上平面是沿钢筋穿孔(59b)底面向外凸出垂直设置在锯切固定板(59)侧面上;9. The sawing and shearing integrated equipment according to claim 7, characterized in that, the pressing and clamping device (71) comprises: a pressing electric cylinder (60) that presses the steel bar (7) from the upper part ) and the clamping reduction motor (61) that extrudes the reinforcing bar (7) from both sides; the described compacting electric cylinder (60) is fixed on the side of the output reinforcing bar (7) of the sawing fixed plate (59), and compresses the electric cylinder (60) The piston rod (60a) of the cylinder (60) stretches out downwards and can press down the steel bar (7) output from the steel bar perforation (59b); at the steel bar outlet end of the steel bar perforation (59b), a cylinder corresponding to the position of the piston rod (60a) is set. And support the steel bar supporting plate (59c) of reinforcing bar (7), the upper plane of reinforcing bar supporting plate (59c) protrudes outward along the bottom surface of reinforcing bar perforation (59b) and is vertically arranged on the side of sawing fixed plate (59); 所述夹紧减速电机(61)的输出轴连接锯切螺杆轴(58),锯切螺杆轴(58)两端铰接在位置对称的一对锯切螺杆轴支架(59a)的一端,锯切螺杆轴支架(59a)的另一端固定在锯切固定板(59)输出钢筋(7)的侧面上,锯切螺杆轴(58)的两端为旋向相反的螺纹,在锯切螺杆轴(58)旋向相反的螺纹上分别配装有外部为方形结构相同的一对螺母夹紧块(57);在所述螺母夹紧块(57)对称的两外侧面分别设置有限制其转动且位置对称的两块限位转动板(59d),限位转动板(59d)固定在锯切螺杆轴支架(59a)上;螺母夹紧块(57)下端是夹紧钢筋(7)的夹板。The output shaft of the clamping reduction motor (61) is connected to the sawing screw shaft (58), and the two ends of the sawing screw shaft (58) are hinged on one end of a pair of symmetrical sawing screw shaft brackets (59a), sawing The other end of screw shaft support (59a) is fixed on the side of sawing fixed plate (59) output reinforcing bar (7), and the two ends of sawing screw shaft (58) are helical threads opposite in rotation direction, and sawing screw shaft ( 58) On the opposite threaded threads, the outside is equipped with a pair of nut clamping blocks (57) with the same square structure; the symmetrical two outer sides of the nut clamping block (57) are respectively provided with a screw to limit its rotation and Two limit rotation plates (59d) of position symmetry, the limit rotation plate (59d) is fixed on the sawing screw shaft support (59a); the lower end of the nut clamp block (57) is a splint for clamping the reinforcing bar (7).
CN201520840347.7U 2015-10-27 2015-10-27 Saw cut integrative equipment of cuting Expired - Lifetime CN205147179U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382137A (en) * 2015-10-27 2016-03-09 建科机械(天津)股份有限公司 Sawing and shearing integrated machine
CN107378123A (en) * 2017-06-30 2017-11-24 惠州市柯帝士科技有限公司 Wheeled slot-cutting machine
CN114453910A (en) * 2022-02-10 2022-05-10 上海莘阳新能源科技股份有限公司 Manufacturing and processing equipment and manufacturing and processing method for ground source heat pump heat exchanger assembly

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382137A (en) * 2015-10-27 2016-03-09 建科机械(天津)股份有限公司 Sawing and shearing integrated machine
CN107378123A (en) * 2017-06-30 2017-11-24 惠州市柯帝士科技有限公司 Wheeled slot-cutting machine
CN107378123B (en) * 2017-06-30 2019-04-16 浙江田博工贸有限公司 Wheeled slot-cutting machine
CN114453910A (en) * 2022-02-10 2022-05-10 上海莘阳新能源科技股份有限公司 Manufacturing and processing equipment and manufacturing and processing method for ground source heat pump heat exchanger assembly
CN114453910B (en) * 2022-02-10 2024-03-19 上海莘阳新能源科技股份有限公司 Manufacturing equipment and manufacturing method for ground source heat pump heat exchanger component

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