CN205138781U - Compression test pipe end is connected and sealing device - Google Patents
Compression test pipe end is connected and sealing device Download PDFInfo
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- CN205138781U CN205138781U CN201520991503.XU CN201520991503U CN205138781U CN 205138781 U CN205138781 U CN 205138781U CN 201520991503 U CN201520991503 U CN 201520991503U CN 205138781 U CN205138781 U CN 205138781U
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Abstract
一种压力试验管端连接及密封装置。本实用新型包括盲板、水压机挂板,盲板的一端与水压机挂板固定连接,盲板与水压机挂板之间的接触端面安装有密封装置,盲板的另一端与盖板固定连接;盖板止口外圆与盲板内孔径向之间安装有密封圈;盲板内孔端面与盖板的端面之间安装有轴向密封件,轴向密封件径向对应的盲板上有径向压力输入孔。其有益效果是结构简单、合理,通过对轴向密封件打压实现轴向密封,无需对管端进行机加工,对压力试验机没有特定性能要求,降低生产成本,避免压力试验后二次机加工带来的质量缺陷。
A pressure test pipe end connection and sealing device. The utility model comprises a blind plate and a hydraulic machine hanging plate, one end of the blind plate is fixedly connected with the hydraulic machine hanging plate, a sealing device is installed on the contact end surface between the blind plate and the hydraulic machine hanging plate, and the other end of the blind plate is fixedly connected with the cover plate; A sealing ring is installed between the outer circle of the plate seam and the radial direction of the inner hole of the blind plate; an axial seal is installed between the end face of the inner hole of the blind plate and the end face of the cover plate, and there is a radial seal on the blind plate corresponding to the radial direction of the axial seal. Pressure input hole. The beneficial effect is that the structure is simple and reasonable, the axial seal is realized by pressing the axial seal, no machining is required on the pipe end, no specific performance requirements are imposed on the pressure testing machine, the production cost is reduced, and secondary machining after the pressure test is avoided quality defects.
Description
技术领域 technical field
本实用新型涉及一种压力容器试验装置,尤其是涉及一种压力试验管端连接及密封装置。 The utility model relates to a pressure vessel test device, in particular to a pressure test pipe end connection and sealing device.
背景技术 Background technique
焊接阀门在各个领域使用都非常广泛,其优越的品质和高性能的稳定性是普通铸钢球阀所无法达到的,全焊接阀门使用寿命远远大于铸钢球阀,全焊接阀门广泛应用于城市燃气、城市供热、石油化工、造船、钢铁、调压站、发电厂等各类管道设备上。 Welded valves are widely used in various fields. Its superior quality and high performance stability cannot be achieved by ordinary cast steel ball valves. The service life of fully welded valves is much longer than that of cast steel ball valves. Fully welded valves are widely used in urban gas , urban heating, petrochemical, shipbuilding, steel, pressure regulating stations, power plants and other pipeline equipment.
目前,阀门出厂前试压时,阀门与压力试验机连接采用内侧径向密封和坡口轴向密封两种。带袖管阀门试压时,由于袖管为直缝焊管,椭圆度偏差大,压力试验密封面需要对管端机加工后才能够进行压力密封试验。 At present, when the valve is tested for pressure before leaving the factory, the connection between the valve and the pressure testing machine adopts two types of inner radial seal and groove axial seal. During the pressure test of the valve with a sleeve, since the sleeve is a straight seam welded pipe, the ellipticity deviation is large, and the sealing surface of the pressure test needs to be machined at the end of the pipe before the pressure seal test can be performed.
内侧径向密封是依靠阀门端口内侧与压力试验机盲板连接,O型圈径向密封(如图1所示);带袖管阀门试压时,需在袖管内侧加工密封面,待试压结束后,将密封部位切除并加工坡口与管道焊接。内侧径向密封对连接处机加工尺寸要求非常严格,且带袖管阀门需要进行压力试验后再加工,再加工过程中,铁屑容易掉入阀门内部,影响阀门质量,甚至造成阀门报废,加工成本高,质量风险大。 The inner radial seal is to rely on the inner side of the valve port to be connected with the blind plate of the pressure testing machine, and the O-ring is radially sealed (as shown in Figure 1). Finally, the sealing part is cut off and the groove is processed and welded with the pipe. The inner radial seal has very strict requirements on the machining size of the connection, and the sleeve valve needs to be processed after a pressure test. During the reprocessing process, iron filings are easy to fall into the valve, affecting the quality of the valve, and even causing the valve to be scrapped. Processing costs High, high quality risk.
坡口轴向密封是依靠阀门端口焊接坡口与压力试验机盲板连接,轴向挤压O型圈密封(如图2所示)。坡口轴向密封对连接处机加工尺寸要求严格,且需要压力试验机具备轴向克服试验压力挤压O型圈,保证试压全过程密封。坡口轴向密封对压力试验机要求高,设备成本及加工成本高。 The axial sealing of the groove is to rely on the welding groove of the valve port to connect with the blind plate of the pressure testing machine, and the axial extrusion O-ring seal (as shown in Figure 2). The axial seal of the groove has strict requirements on the machining size of the joint, and the pressure testing machine is required to have the ability to axially overcome the test pressure to squeeze the O-ring to ensure the seal during the whole pressure test. Groove axial seal has high requirements on pressure testing machine, high equipment cost and processing cost.
实用新型内容 Utility model content
为了克服现有压力容器在压力试验中存在的使用设备成本高、加工成本高以及质量风险大的不足,本实用新型提供一种压力试验管端连接及密封装置。 In order to overcome the shortcomings of high equipment cost, high processing cost and high quality risk in the pressure test of the existing pressure vessel, the utility model provides a pressure test pipe end connection and sealing device.
本实用新型解决其技术问题所采用的技术方案是:压力试验管端连接及密封装置包括盲板、水压机挂板,盲板的一端与水压机挂板固定连接,盲板与水压机挂板之间的接触端面安装有密封装置;所述盲板的另一端与盖板固定连接;所述盖板的止口外圆与盲板内孔径向之间安装有密封圈;所述盲板内孔端面与盖板的端面之间安装有轴向密封件;所述轴向密封件径向对应的盲板上有径向压力输入孔。 The technical scheme adopted by the utility model to solve its technical problems is: the pressure test pipe end connection and sealing device include a blind plate, a hydraulic machine hanging plate, one end of the blind plate is fixedly connected with the hydraulic machine hanging plate, and the blind plate and the hydraulic machine hanging plate are connected. A sealing device is installed on the contact end surface; the other end of the blind plate is fixedly connected to the cover plate; a sealing ring is installed between the outer circle of the cover plate and the radial direction of the inner hole of the blind plate; the end surface of the inner hole of the blind plate is connected to the cover An axial seal is installed between the end faces of the plates; a radial pressure input hole is provided on the blind plate radially corresponding to the axial seal.
所述轴向密封件的外圆表面为齿形,内孔一端安装有金属支撑圈,金属支撑圈通过轴向安装的销钉与轴向密封件的橡胶体连接。所述轴向密封件外圆表面的齿形中间为完整齿,两端为半齿,完整齿的直径大于半齿的直径。 The outer circular surface of the axial seal is tooth-shaped, and a metal support ring is installed at one end of the inner hole, and the metal support ring is connected with the rubber body of the axial seal through axially installed pins. The tooth profile of the outer circular surface of the axial seal is a complete tooth in the middle and half teeth at both ends, and the diameter of the complete tooth is greater than the diameter of the half tooth.
本实用新型的有益效果是,结构简单、合理,通过对轴向密封件打压实现轴向密封,无需对管端进行机加工,对压力试验机没有特定性能要求,降低生产成本,避免压力试验后二次机加工带来的质量缺陷。 The beneficial effect of the utility model is that the structure is simple and reasonable, and the axial seal is realized by pressing the axial seal, without machining the pipe end, and there is no specific performance requirement for the pressure testing machine, which reduces the production cost and avoids the pressure after the pressure test. Quality defects caused by secondary machining.
附图说明 Description of drawings
图1是现有采用内侧径向密封的压力试验机连接示意图。 Fig. 1 is a connection schematic diagram of an existing pressure testing machine using an inner radial seal.
图2是现有采用坡口轴向密封的压力试验机连接示意图。 Fig. 2 is a connection schematic diagram of an existing pressure testing machine using a groove axial seal.
图3是本实用新型压力试验管端连接及密封装置的结构示意图。 Fig. 3 is a structural schematic diagram of the pressure test pipe end connection and sealing device of the utility model.
图4是本实用新型的轴向密封件剖面图。 Fig. 4 is a sectional view of the axial seal of the present invention.
图中:1.盲板,2.轴向密封件,3.盖板,4.密封圈,5.螺栓,6.水压机挂板,7.径向压力输入孔,8.金属支撑圈,9.销钉,10.齿形。 In the figure: 1. Blind plate, 2. Axial seal, 3. Cover plate, 4. Seal ring, 5. Bolt, 6. Hanging plate of hydraulic machine, 7. Radial pressure input hole, 8. Metal support ring, 9 .Pin, 10. Tooth shape.
具体实施方式 detailed description
下面结合图3、图4和实施例对本实用新型作进一步说明。但是,本领域技术人员应该知晓的是,本发明不限于所列出的具体实施方式,只要符合本发明的精神,都应该包括于本发明的保护范围内。 Below in conjunction with Fig. 3, Fig. 4 and embodiment the utility model is further described. However, those skilled in the art should know that the present invention is not limited to the specific embodiments listed, as long as it conforms to the spirit of the present invention, it should be included in the protection scope of the present invention.
参见图3。本实用新型压力试验管端连接及密封装置,包括盲板1、水压机挂板6,盲板1的一端与水压机挂板6通过螺栓固定连接,盲板1与水压机挂板6之间的接触端面安装有密封装置;盲板1的另一端与盖板3采用螺栓5固定连接。 See Figure 3. The pressure test pipe end connection and sealing device of the utility model includes a blind plate 1 and a hydraulic machine hanging plate 6, one end of the blind plate 1 and the hydraulic machine hanging plate 6 are fixedly connected by bolts, and the contact end surface between the blind plate 1 and the hydraulic machine hanging plate 6 A sealing device is installed; the other end of the blind plate 1 and the cover plate 3 are fixedly connected by bolts 5 .
盲板1的内孔为外大内小的阶梯孔,盖板3的外圆呈阶梯状,盖板3小端止口外圆与盲板1止口内孔的径向之间安装有密封圈4,通常密封圈4为O型密封圈;盲板1阶梯内孔端面与盖板3的端面之间安装有轴向密封件2,轴向密封件2(参见图4)的外圆表面为齿形10,齿形10中间为完整齿,两端为半齿,且完整齿的直径大于半齿的直径。轴向密封件2的橡胶体内孔为阶梯孔,大端孔内安装有金属支撑圈8,金属支撑圈8通过轴向安装的销钉9与轴向密封件2的橡胶体连接。轴向密封件2径向对应的盲板1上有径向压力输入孔7,通过径向压力输入孔7加压作用在轴向密封件2的外圆上,挤压轴向密封件2变形,实现密封功能。 The inner hole of the blind plate 1 is a stepped hole with a large outside and a small inside. The outer circle of the cover plate 3 is stepped. A sealing ring 4 is installed between the outer circle of the small end of the cover plate 3 and the radial direction of the inner hole of the blind plate 1. , usually the sealing ring 4 is an O-shaped sealing ring; an axial seal 2 is installed between the end face of the stepped inner hole of the blind plate 1 and the end face of the cover plate 3, and the outer circular surface of the axial seal 2 (see Figure 4) is a tooth Shape 10, the middle of the tooth shape 10 is a complete tooth, and the two ends are half teeth, and the diameter of the complete tooth is greater than the diameter of the half tooth. The inner hole of the rubber body of the axial seal 2 is a stepped hole, and a metal support ring 8 is installed in the big end hole, and the metal support ring 8 is connected with the rubber body of the axial seal 2 through an axially installed pin 9 . There is a radial pressure input hole 7 on the blind plate 1 corresponding to the radial direction of the axial seal 2, through the radial pressure input hole 7 pressurization acts on the outer circle of the axial seal 2, and the deformation of the axial seal 2 is squeezed , to achieve the sealing function.
采用本实用新型压力试验管端连接及密封装置,成对使用,将待试压阀门袖管两端分别插入管端连接及密封装置,试压时: The pressure test pipe end connection and sealing device of the utility model is used in pairs, and the two ends of the valve sleeve to be tested are respectively inserted into the pipe end connection and sealing device. During the pressure test:
首先,通过盲板1的径向压力输入孔7注水并加压,使大间隙的轴向密封件2受压后收缩变形,直至抱紧管端外壁达到密封效果,关闭径向压力输入孔7; First, inject water and pressurize through the radial pressure input hole 7 of the blind plate 1, so that the axial seal 2 with a large gap shrinks and deforms after being compressed, until the outer wall of the pipe end is tightly hugged to achieve a sealing effect, and the radial pressure input hole 7 is closed ;
然后,通过盲板1内侧压力入口向阀门内侧注入液体或气体进行压力试验。 Then, inject liquid or gas into the inside of the valve through the pressure inlet inside the blind plate 1 to carry out the pressure test.
压力试验完成后泄压: Pressure relief after pressure test:
首先,打开压力入口将阀门内压力释放; First, open the pressure inlet to release the pressure in the valve;
然后,将管端连接及密封装置中盲板1上的径向压力输入孔7打开,释放对轴向密封件2施加的压力,轴向密封件2恢复原状,解除对管端的密封,即可拆除试压阀门。 Then, open the radial pressure input hole 7 on the blind plate 1 in the pipe end connection and sealing device, release the pressure applied to the axial seal 2, restore the axial seal 2 to its original state, and release the seal on the pipe end. Remove the pressure test valve.
本实用新型涉及的技术方案,不仅适用带袖管焊接阀门压力试验管端与压力试验机连接及密封,同样也适用于大型管线、钢管压力试验管端连接及密封。 The technical scheme involved in the utility model is not only applicable to the connection and sealing of the pressure test pipe end of the welded valve with sleeve and the pressure test machine, but also suitable for the connection and sealing of the pressure test pipe end of large pipelines and steel pipes.
应该注意的是上述实施例是示例而非限制本发明,本领域技术人员将能够设计很多替代实施例而不脱离本专利的权利要求范围。 It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the patent claims.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520991503.XU CN205138781U (en) | 2015-12-04 | 2015-12-04 | Compression test pipe end is connected and sealing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520991503.XU CN205138781U (en) | 2015-12-04 | 2015-12-04 | Compression test pipe end is connected and sealing device |
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| CN205138781U true CN205138781U (en) | 2016-04-06 |
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| CN201520991503.XU Expired - Lifetime CN205138781U (en) | 2015-12-04 | 2015-12-04 | Compression test pipe end is connected and sealing device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109253851A (en) * | 2018-08-28 | 2019-01-22 | 中国核工业二三建设有限公司 | A kind of valve air pressure test device |
| CN114486486A (en) * | 2022-01-10 | 2022-05-13 | 中国原子能科学研究院 | Testing device |
-
2015
- 2015-12-04 CN CN201520991503.XU patent/CN205138781U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109253851A (en) * | 2018-08-28 | 2019-01-22 | 中国核工业二三建设有限公司 | A kind of valve air pressure test device |
| CN114486486A (en) * | 2022-01-10 | 2022-05-13 | 中国原子能科学研究院 | Testing device |
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| TR01 | Transfer of patent right |
Effective date of registration: 20200918 Address after: 100120 Beijing Xicheng District six laying Kang Patentee after: CHINA NATIONAL PETROLEUM Corp. Patentee after: CNPC BOHAI EQUIPMENT MANUFACTURING Co.,Ltd. Patentee after: BOHAI CAMERON FLUID CONTROL EQUIPMENT (TIANJIN) CO.,LTD. Address before: 300280 Tianjin Dagang oil field, Grand Port, Tianjin Patentee before: CNPC BOHAI EQUIPMENT MANUFACTURING Co.,Ltd. Patentee before: BOHAI CAMERON FLUID CONTROL EQUIPMENT (TIANJIN) Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
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Granted publication date: 20160406 |