CN205136780U - Thermostatic controller - Google Patents
Thermostatic controller Download PDFInfo
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- CN205136780U CN205136780U CN201520627693.7U CN201520627693U CN205136780U CN 205136780 U CN205136780 U CN 205136780U CN 201520627693 U CN201520627693 U CN 201520627693U CN 205136780 U CN205136780 U CN 205136780U
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Abstract
一种恒温控制器。解决了现有温控器结构复杂,手动调节麻烦,而且在装配的时候不可以调节的问题。它包括外壳、底座,所述的外壳与底座周向转动配合,所述的外壳内设有温包套、温包和温包盖,所述的温包套的螺纹底部和底座螺纹连接,温包套的上部插齿部分和外壳的内部上下滑移配合,所述的外壳上面设有限位,防止温包套错位;所述外壳标有数字,方便在转动外壳时大致知道温控阀的开启程度,避免温包在微调的时候打开程度过大或过小;所述温包套和底座之间设有可调顶杆,方便的装配和使用时进行调节高度,不要进行机械拆装。
A thermostatic controller. The present invention solves the problems that the existing temperature controller has complex structure, manual adjustment is troublesome, and cannot be adjusted during assembly. It includes a casing and a base. The casing and the base rotate in a circumferential direction. The casing is provided with a temperature package, a temperature package and a temperature package cover. The threaded bottom of the temperature package is threaded with the base. The upper gear part of the cover and the inside of the shell slide up and down to cooperate, and there is a limit position on the cover to prevent the misalignment of the temperature cover; the shell is marked with numbers, so that it is convenient to roughly know the opening of the temperature control valve when turning the shell To prevent the temperature package from opening too large or too small during fine-tuning; there is an adjustable ejector rod between the temperature package cover and the base, which is convenient for assembly and height adjustment during use, without mechanical disassembly.
Description
技术领域 technical field
本实用新型涉及温控阀门技术领域,具体涉及一种可控制调节阀门的恒温控制器。 The utility model relates to the technical field of temperature control valves, in particular to a constant temperature controller capable of controlling and regulating valves.
背景技术 Background technique
温度控制阀适用于蒸汽、热水、热油等为介质的各种热工况,广泛用于供暖、空调、生活热水中的温度自动调节,以及特殊工况的温度自动调节,但阀门自身调节难度很大,所以要借助恒温控制器,通过恒温控制器的顶杆的高度调节来控制阀门的开启大小进而控制流量,以消除负荷波动造成的影响,使温度恢复至设定值。 The temperature control valve is suitable for various thermal working conditions such as steam, hot water, hot oil, etc., and is widely used for automatic temperature adjustment in heating, air conditioning, domestic hot water, and automatic temperature adjustment in special working conditions, but the valve itself It is very difficult to adjust, so it is necessary to use a thermostatic controller to control the opening of the valve and then control the flow through the height adjustment of the ejector rod of the thermostatic controller, so as to eliminate the influence caused by load fluctuations and restore the temperature to the set value.
温控阀包括恒温控制器和调节阀门,其中恒温控制器在自动调节阀门的流量起到重要作用,像预设定阀门只是可以预设定某一个流量,而配合恒温控制器就可以很精确地控制流量。现在市场使用的恒温控制器大部分是顶杆和温包的波纹管直接接触,这样的结构在长期使用的过程中,波纹管的外壁容易被阀杆顶破,降低了温包的使用寿命,且影响恒温控制器的调节精度。在安装和使用过程中顶杆的高度不可以调整,这样在装配和使用当中不能满足所需的情况下,需要进行破坏性拆卸再重新安装,大大消耗了人力、物力所以这些结构布局不合理。 The temperature control valve includes a thermostatic controller and a regulating valve. The thermostatic controller plays an important role in automatically adjusting the flow of the valve. Like a preset valve, a certain flow can be preset, and it can be precisely adjusted with a thermostatic controller. Control flow. Most of the constant temperature controllers currently used in the market are directly in contact with the bellows of the ejector rod and the temperature bulb. During the long-term use of such a structure, the outer wall of the bellows is easily broken by the valve stem, which reduces the service life of the temperature bulb. And affect the adjustment accuracy of the thermostat controller. The height of the ejector rod cannot be adjusted during installation and use, so that when the assembly and use cannot meet the requirements, destructive disassembly and reinstallation are required, which consumes a lot of manpower and material resources, so these structural layouts are unreasonable.
实用新型内容 Utility model content
针对现有技术的不足,本实用新型的目的在于提供一种使用寿命长,可调节高度且结构布局合理的新恒温控制器。 Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide a new constant temperature controller with long service life, adjustable height and reasonable structural layout.
本实用新型采用的技术方案是:一种恒温控制器,包括外壳、底座、顶杆组件、温包组件、温包套、温包套上盖和连接螺母。所述的外壳和底座卡扣连接周向转动,外壳内设有温包套和温包组件,温包套的底部螺纹与所述的底座的螺纹连接做旋转运动,而温包套和所述外壳的上部插齿相对上下位移,该温包组件包括温包及与温包密封连接的底盖,温包和温包底盖构成凹腔,所述凹腔内设有感温介质,中间设有波纹管;底座和温包之间有顶杆穿插当中,顶杆的六角端卡进底座的六角凹槽里面,顶杆的另一端穿过温包套插进温包的波纹管中,所述的顶杆组件有下顶杆、顶杆座、上顶杆和弹簧组成,所述下顶杆和顶杆座通过螺纹连接,上顶杆和顶杆座穿插连接中间设有弹簧,所述底座与螺母卡扣连接,螺母用于恒温控制器和阀门之间的连接。 The technical solution adopted by the utility model is: a constant temperature controller, including a shell, a base, a push rod assembly, a temperature package assembly, a temperature package cover, a temperature package cover and a connecting nut. The shell and the base are buckled and rotated in a circumferential direction, and the shell is provided with a temperature package and a temperature package assembly. The bottom thread of the temperature package is connected to the thread of the base for rotational movement, and the temperature package and the The upper part of the housing is relatively displaced up and down. The temperature bulb assembly includes a temperature bulb and a bottom cover that is sealed and connected with the temperature bulb. The temperature bulb and the bottom cover of the temperature bulb form a cavity. There is a bellows; there is a push rod inserted between the base and the temperature bulb, the hexagonal end of the push rod is inserted into the hexagonal groove of the base, and the other end of the push rod is inserted into the bellows of the temperature bulb through the temperature cover. The ejector rod assembly described above consists of a lower ejector rod, an ejector rod seat, an upper ejector rod and a spring. The lower ejector rod and the ejector rod seat are connected through threads, and a spring is interspersed between the upper ejector rod and the ejector rod seat. The base is snap-connected with the nut, and the nut is used for the connection between the thermostatic controller and the valve.
通过上述技术方案,调节下顶杆和顶杆座之间采用螺纹连接,可以更加精确地调整调节顶杆的高度,在装配和使用中达到要求不需要重新设计模具或者对恒温控制器进行机械式拆装,温包设置了具有弹性的波纹管,更简便的运用感温介质的热胀冷缩的原理,且保证了温包的使用寿命,且顶杆座和上顶杆之间设有弹簧防止在压力过大时对波纹管造成破坏,设置的单独可调节顶杆,操作更加简便,结构布局更加合理。 Through the above technical scheme, the threaded connection between the lower ejector rod and the ejector rod seat can be adjusted more precisely to adjust the height of the ejector rod, and it is not necessary to redesign the mold or mechanically adjust the thermostatic controller to meet the requirements during assembly and use. Disassembly and assembly, the temperature bulb is equipped with an elastic bellows, which makes it easier to use the principle of thermal expansion and contraction of the temperature-sensitive medium, and ensures the service life of the temperature bulb, and there is a spring between the ejector rod seat and the upper ejector rod To prevent damage to the bellows when the pressure is too high, the separately adjustable ejector pin is provided, which makes the operation easier and the structure layout more reasonable.
本实用新型还进一步设置为:所述的可调节下顶杆与下座之间有限位装置,该限位装置包括调节顶杆的底面大小大于底座的圆通孔,通过上述方案有效的防止顶杆在工作过程中滑落出来,结构也更加紧凑,布局更加合理。 The utility model is further set as: the limit device between the adjustable lower ejector rod and the lower seat, the limit device includes a round through hole that adjusts the size of the bottom surface of the ejector rod to be larger than that of the base, and effectively prevents the ejector rod from It slides out during the working process, the structure is more compact, and the layout is more reasonable.
本实用新型还进一步设置为:所述外壳和底座内壁都设有相对应的限位卡,外壳和底座只能在规定的范围内周向运动,防止转动过大导致温包套脱离底座;外壳上标有相应的数字,底座开了一个口,旋到相应的位置开口处对应相应的数字,方便在转动外壳时直观知道温控阀的开启程度,避免温包在微调的时候打开程度过大或过小,结构更加合理。 The utility model is further configured as follows: the outer shell and the inner wall of the base are provided with corresponding limit cards, and the outer shell and the base can only move circumferentially within a specified range, so as to prevent the temperature envelope from breaking away from the base due to excessive rotation; The corresponding number is marked on the base, and the base has an opening, which corresponds to the corresponding number when screwed to the corresponding position, so that it is convenient to intuitively know the opening degree of the temperature control valve when turning the shell, and avoid the temperature bulb being opened too much when fine-tuning Or too small, the structure is more reasonable.
附图说明 Description of drawings
图1为实用新型的剖视图。 Fig. 1 is a sectional view of the utility model.
图2为实用新型的爆炸图。 Figure 2 is an exploded view of the utility model.
图3为可调顶杆结构示意图。 Figure 3 is a schematic diagram of the structure of the adjustable ejector pin.
图1包括1-外壳、2-温包套上盖、3-温包套、4上顶杆、5-底座、6-连接螺帽、7-下顶杆、8-弹簧、9-顶杆座、10-温包。 Figure 1 includes 1-housing, 2-temperature package upper cover, 3-temperature package, 4 upper ejector rod, 5-base, 6-connecting nut, 7-lower ejector rod, 8-spring, 9-ejector rod seat, 10-temperature package.
图2包括1-外壳、2-温包套上盖、3-温包套、4-上顶杆、5-底座、6-连接螺帽、7-下顶杆、8-弹簧、9-顶杆座、10-温包。 Figure 2 includes 1-housing, 2-temperature package upper cover, 3-temperature package, 4-upper ejector rod, 5-base, 6-connecting nut, 7-lower ejector rod, 8-spring, 9-top Rod mount, 10-temperature bulb.
具体实施方式 detailed description
下面结合附图对本实用新型实施例作进一步说明: Below in conjunction with accompanying drawing, the utility model embodiment is further described:
如图1结合图2所示,可调节恒温控制器,所述的外壳1与底座5卡扣式结构,周向转动配合,在外壳1的内壁相应位置设有限位卡,底座5相应的位置也设有限位卡,使得外壳1和底座5只能在限位的行程内做周向转动配合,防止行程过大使得温包套3和底座5分离;所述的外壳1内设有温包套3、温包10和温包套上盖2,所述的温包套3上部和外壳1的上部都开有导向使用的插齿槽,使得温包套3带动温包10在外壳1内上下滑动时更加顺畅,更加精确;所述的温包套3设于温包10外并与温包10联动连接,所述的温包10内设有波纹管,所述的底座5里设有由下顶杆7、顶杆座9、上顶杆4和弹簧8组成的顶杆,顶杆的上端穿过温包套3插进温包10的波纹管里面与波纹管的端面相接触,顶杆座9和上顶杆4之间装有弹簧8,目的是顶杆在阀门长期配合使用的过程中,因为受力加大,所以频繁的开启和关闭容易造成波纹管的损坏,从而影响温包10的寿命,而顶杆座9和上顶杆4之间使用弹簧8,它们之间有弹性,能有效的避免顶杆对波纹管的刚性冲击,大大延长了温包10的使用寿命,所述顶杆座9的下端是六角形状,内部是螺纹,螺纹和下顶杆7的螺纹配合来调节顶杆的总高度,改变了以前对长顶杆的切削,短顶杆的改模具的麻烦,而且在装配和使用过程中也可以方便调节预设定高度,改变了以前的破坏性拆装的方法,大大提高了使用性能,结构布局更加合理;所述外壳1外围印有相应的数字,方便在转动外壳1时大致知道温控阀的开启程度,避免温包10在微调的时候打开程度过大或过小;所述底座5下面卡接了和阀门连接的螺帽6,使用螺帽6连接方便安装和拆卸,结构和布局更加合理。 As shown in Figure 1 in conjunction with Figure 2, the thermostatic controller can be adjusted. The shell 1 and the base 5 have a buckle-type structure, and they are rotated in a circumferential direction. There is also a limit card, so that the shell 1 and the base 5 can only be rotated in the circumferential direction within the limit stroke, preventing the stroke from being too large to separate the temperature package 3 from the base 5; the shell 1 is provided with a temperature package Cover 3, temperature package 10 and temperature package cover 2, the upper part of the temperature package 3 and the upper part of the shell 1 are provided with slotting slots for guiding use, so that the temperature package 3 drives the temperature package 10 in the shell 1 It is smoother and more accurate when sliding up and down; the temperature package 3 is arranged outside the temperature package 10 and linked with the temperature package 10, the temperature package 10 is provided with bellows, and the base 5 is provided with The ejector rod is composed of the lower ejector rod 7, the ejector rod seat 9, the upper ejector rod 4 and the spring 8. The upper end of the ejector rod passes through the temperature envelope 3 and is inserted into the bellows of the temperature envelope 10 to contact the end surface of the bellows. A spring 8 is installed between the ejector rod seat 9 and the upper ejector rod 4. The purpose is that the ejector rod will be subjected to increased force during the long-term use of the valve, so frequent opening and closing will easily cause damage to the bellows, thereby affecting The life of the temperature bulb 10, and the spring 8 is used between the ejector rod seat 9 and the upper ejector rod 4. There is elasticity between them, which can effectively avoid the rigid impact of the ejector rod on the bellows, and greatly prolong the service life of the temperature bulb 10. , the lower end of the ejector rod seat 9 is in a hexagonal shape, and the inside is a thread, and the thread cooperates with the thread of the lower ejector rod 7 to adjust the total height of the ejector rod, which changes the previous cutting of the long ejector rod and the modification of the short ejector rod. In addition, the pre-set height can be easily adjusted during assembly and use, which changes the previous destructive disassembly method, greatly improves the performance, and makes the structural layout more reasonable; the outer shell 1 is printed with corresponding The number is convenient to roughly know the opening degree of the temperature control valve when turning the shell 1, and avoids the opening degree of the temperature bulb 10 from being too large or too small when fine-tuning; the nut 6 connected to the valve is clamped under the base 5, and used The nut 6 is connected to facilitate installation and disassembly, and the structure and layout are more reasonable.
所述的外壳内壁上部开有导向的插齿槽,所述的温包套上部开有和外壳内壁相匹配的导向插齿槽,导向部位凹凸型的插齿滑槽,而与之对应的是凸凹型的插齿滑槽,这样的结构能保证所述的温包套和外壳不会相对转动,还能很好的沿着滑槽导向上下滑移。 The upper part of the inner wall of the housing is provided with a guiding slot, the upper part of the temperature envelope is provided with a guiding slot matching the inner wall of the housing, and the guiding part is concave and convex. The structure of the convex-concave gear slotting chute can ensure that the temperature envelope and the shell will not rotate relative to each other, and can also slide up and down well along the guide of the chute.
所述顶杆座和上顶杆之间设有弹簧,上顶杆插进顶杆座靠顶杆座的台阶定位,弹簧置于顶杆座的内部和上顶杆的小端部分相卡,这样的结构构成了弹性松紧配合,当顶杆受到较大冲击时,顶杆座内的弹簧将冲击力吸收,有效的保护了波纹,延长温包的使用寿命;下顶杆和顶杆座使用螺纹连接,方便调节顶杆的高度,在装配和使用过程中使调节更加简单,避免了破坏性机械式拆装,结构布局更加合理。 A spring is provided between the ejector rod seat and the upper ejector rod, the upper ejector rod is inserted into the ejector rod seat and positioned by the step of the ejector rod seat, the spring is placed inside the ejector rod seat and the small end of the upper ejector rod is locked, Such a structure constitutes an elastic tight fit. When the ejector rod is subject to a large impact, the spring in the ejector rod seat absorbs the impact force, effectively protecting the corrugation and prolonging the service life of the temperature bulb; the lower ejector rod and the ejector rod seat are used The threaded connection is convenient for adjusting the height of the ejector rod, which makes the adjustment easier during assembly and use, avoids destructive mechanical disassembly and assembly, and makes the structural layout more reasonable.
本实用新型具体使用如下:使用时,是底座和外壳相对转动,与底座相连接的温包套由于其上部被滑槽限制了转动副,只能有上下移动副,温包套的上升或者下降过程中,使得与温包套联动连接的温包上下运动,从而带动顶杆的顶出或收缩,从而控制阀门的关闭或者打开。由于外壳和底座之间设有限位,根据相应的位置可以设置相应的开启程度,然后由温控器根据温度自行调节,如果感觉不能达到自己想要的开启高度还可以对顶杆进行调节,顶杆采用螺纹结构,调节其高度可以预设定阀门的开启高度。之后根据外界的温度变化,温度升高时,介质膨胀,把波纹推动向下从而推动顶杆向下,减少热媒的流量;温度较低时,介质收缩,波纹管收缩,顶杆内的弹簧把顶杆向上推动,增加热媒的流量。从而达到对阀门进行微调。 The specific use of the utility model is as follows: when in use, the base and the shell are relatively rotated, and the temperature envelope connected to the base is limited by the chute on the upper part of the rotation pair, so there can only be an up and down movement pair, and the rise or fall of the temperature envelope During the process, the temperature bulb connected with the temperature package cover moves up and down, thereby driving the ejector rod to push out or shrink, thereby controlling the closing or opening of the valve. Since there is a limit between the shell and the base, the corresponding opening degree can be set according to the corresponding position, and then the temperature controller can adjust itself according to the temperature. If you feel that the opening height you want can not be reached, you can also adjust the ejector rod. The rod adopts a threaded structure, and adjusting its height can preset the opening height of the valve. Later, according to the external temperature change, when the temperature rises, the medium expands, pushing the corrugation down and pushing the ejector pin downward, reducing the flow of heat medium; when the temperature is low, the medium shrinks, the bellows shrinks, and the spring in the ejector pin Push the ejector rod upward to increase the flow of heat medium. So as to achieve fine-tuning of the valve.
各技术人员须知:虽然本实用新型已按照上述具体实施方式做了描述,但本实用新型的发明思想并不仅限于此实用新型,任何运用本发明思想的改装,都将纳入本专利专利权保护范围内。 Notes to all technical personnel: Although the utility model has been described according to the above-mentioned specific embodiments, the inventive idea of the utility model is not limited to this utility model, and any modification using the inventive idea will be included in the protection scope of the patent right Inside.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520627693.7U CN205136780U (en) | 2015-08-13 | 2015-08-13 | Thermostatic controller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520627693.7U CN205136780U (en) | 2015-08-13 | 2015-08-13 | Thermostatic controller |
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| CN205136780U true CN205136780U (en) | 2016-04-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108548002A (en) * | 2018-07-10 | 2018-09-18 | 上饶市欧德环保有限公司 | A kind of temperature digital display thermostatic control valve |
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- 2015-08-13 CN CN201520627693.7U patent/CN205136780U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108548002A (en) * | 2018-07-10 | 2018-09-18 | 上饶市欧德环保有限公司 | A kind of temperature digital display thermostatic control valve |
| CN108548002B (en) * | 2018-07-10 | 2019-05-17 | 江西艾芬达暖通科技股份有限公司 | A kind of temperature digital display thermostatic control valve |
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Address after: 325055, 11, Dongtai West Road, Haicheng street, Wenzhou economic and Technological Development Zone, Zhejiang, 1 Patentee after: ZHEJIANG BAIYILUN INTELLIGENT CONTROL SYSTEM CO.,LTD. Address before: 325055, 11, Dongtai West Road, Haicheng street, Wenzhou economic and Technological Development Zone, Zhejiang, 1 Patentee before: AVONFLOW BAIYILUN TRV Co.,Ltd. |
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Effective date of registration: 20180919 Address after: 350400 A 2, 28 building, Taiwan Pioneer Park, two Jin Road, North Town, Pingtan, Fuzhou, Fujian. Patentee after: FUJIAN PINGTAN RUIQIAN INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 325055 1 1 Dongtai West Road, Haicheng street, Wenzhou economic and Technological Development Zone, Zhejiang Patentee before: ZHEJIANG BAIYILUN INTELLIGENT CONTROL SYSTEM CO.,LTD. |
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