CN205136567U - Electric automobile keeps off automatic speed changing shift system with two - Google Patents
Electric automobile keeps off automatic speed changing shift system with two Download PDFInfo
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- CN205136567U CN205136567U CN201520711502.5U CN201520711502U CN205136567U CN 205136567 U CN205136567 U CN 205136567U CN 201520711502 U CN201520711502 U CN 201520711502U CN 205136567 U CN205136567 U CN 205136567U
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Abstract
本实用新型涉及一种<b>电动汽车用两挡自动变速换挡系统,包括一个驱动桥壳体,</b>在驱动桥壳体内由下至上依次平行排列有输入轴、中间轴和差速组件,驱动桥壳体通过轴承安装有输入轴,在该输入轴上设有高速挡齿轮和低速挡齿轮,该输入轴高速挡齿轮和低速挡齿轮分别与活套在中间轴上与其相应的中间轴高速挡齿轮和中间轴低速挡齿轮相啮合,在中间轴上的中间轴高速挡齿轮和中间轴低速挡齿轮之间安装有同步器,中间轴的一端设有输出齿轮,该输出齿轮与差速组件的主减速被动齿轮相啮合,该差速组件通过两边的半轴孔与半轴连接将动力输送到车轮上。具有结构合理、换挡轻便、高效率、低噪音和寿命长的特点。
The utility model relates to a <b>two-speed automatic shifting system for an electric vehicle, which comprises a drive axle housing,</b>in the drive axle housing, an input shaft, an intermediate shaft and a differential are arranged in parallel in sequence from bottom to top The drive axle housing is equipped with an input shaft through a bearing, and a high-speed gear and a low-speed gear are arranged on the input shaft. The intermediate shaft high speed gear and the intermediate shaft low speed gear are meshed, and a synchronizer is installed between the intermediate shaft high speed gear and the intermediate shaft low speed gear on the intermediate shaft, and an output gear is provided at one end of the intermediate shaft. The main deceleration and passive gears of the differential assembly are meshed, and the differential assembly is connected to the half shaft through the half shaft holes on both sides to transmit power to the wheels. It has the characteristics of reasonable structure, light shifting, high efficiency, low noise and long life.
Description
技术领域 technical field
本实用新型属于换挡系统技术领域,涉及一种电动汽车用两挡自动变速换挡系统。 The utility model belongs to the technical field of gear shifting systems, and relates to a two-speed automatic gear shifting system for an electric vehicle .
背景技术 Background technique
电动汽车由于其具有环境污染小、低噪音、高效率、结构简单、使用维修方便、经久耐用等优点,目前已经成为国内汽车发展的必然趋势。就目前的电动汽车的传动装置而言,电动汽车传动装置是将电动机的驱动转矩传给汽车的驱动轴,当采用电动轮驱动时,传统汽车传动装置的多数部件常常可以忽略,如离合器、变速器、差速器在电动汽车都可以不用。现在采用电动机调速控制装置的电动车驱动桥,电动机直接安装在驱动桥上,通过控制器控制电动机的电压或电流,完成电动机的驱动转矩和旋转方向的控制。这种结构的驱动桥,在控制器可控范围内再也无法改变车辆的行驶速度和车辆的承载力。 Due to its advantages of less environmental pollution, low noise, high efficiency, simple structure, convenient use and maintenance, and durability, electric vehicles have become an inevitable trend in the development of domestic automobiles. As far as the current electric vehicle transmission is concerned, the electric vehicle transmission is to transmit the driving torque of the electric motor to the drive shaft of the vehicle. When the electric wheel is used to drive, most components of the traditional vehicle transmission can often be ignored, such as clutches, Transmissions and differentials can be used in electric vehicles. Now the electric vehicle drive axle with motor speed control device is used. The motor is directly installed on the drive axle, and the voltage or current of the motor is controlled by the controller to complete the control of the drive torque and rotation direction of the motor. The drive axle with this structure can no longer change the running speed of the vehicle and the carrying capacity of the vehicle within the controllable range of the controller.
实用新型内容 Utility model content
为了克服现有技术的上述缺点,本实用新型提供一种电动汽车用两挡自动变速换挡系统,它能在控制器控制范围内改变车辆的行驶速度和车辆的承载力,具有结构紧凑、换挡轻便、重量轻、噪音低、效率高、运行可靠等特点。 In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a two-speed automatic transmission shifting system for electric vehicles , which can change the driving speed of the vehicle and the carrying capacity of the vehicle within the control range of the controller. Portable gear, light weight, low noise, high efficiency, reliable operation and so on.
本实用新型解决其技术问题所采用的技术方案是:一种电动汽车用两挡自动变速换挡系统,包括一个驱动桥壳体,在驱动桥壳体内由下至上依次平行排列有输入轴、中间轴和差速组件,驱动桥壳体通过轴承安装有输入轴,在该输入轴上设有高速挡齿轮和低速挡齿轮,该输入轴高速挡齿轮和低速挡齿轮分别与活套在中间轴上与其相应的中间轴高速挡齿轮和中间轴低速挡齿轮相啮合,在中间轴上的中间轴高速挡齿轮和中间轴低速挡齿轮之间安装有同步器,中间轴的一端设有输出齿轮,该输出齿轮与差速组件的主减速被动齿轮相啮合,该差速组件通过两边的半轴孔与半轴连接将动力输送到车轮上。 The technical solution adopted by the utility model to solve the technical problem is: a two-speed automatic transmission shift system for electric vehicles, including a drive axle housing, in which an input shaft, a middle Shaft and differential assembly, the drive axle housing is equipped with an input shaft through bearings, and a high speed gear and a low speed gear are arranged on the input shaft. It meshes with the corresponding intermediate shaft high speed gear and the intermediate shaft low speed gear. A synchronizer is installed between the intermediate shaft high speed gear and the intermediate shaft low speed gear on the intermediate shaft. One end of the intermediate shaft is provided with an output gear. The output gear meshes with the main reduction and driven gears of the differential assembly, and the differential assembly is connected to the half shaft through the half shaft holes on both sides to transmit power to the wheels.
在驱动桥壳体上安装有换挡电机和驱动电机,其中换挡电机通过正转、反转控制驱动桥高速和低速的变换,驱动电机则与输入轴动力相连。 A shift motor and a drive motor are installed on the drive axle housing , wherein the shift motor controls the high-speed and low-speed conversion of the drive axle through forward rotation and reverse rotation, and the drive motor is connected to the input shaft power.
所述换挡电机通过一级减速主动齿轮轴与一级减速被动齿轮啮合,将动力传给二级减速主动齿轮轴,再通过二级减速主动齿轮轴与二级减速被动齿轮的啮合将动力传给换挡轴,换挡轴上装有换挡杆,通过换挡杆控制同步器完成换挡操作,在二级减速主动齿轮轴的一端装有角度传感器,角度传感器把角度信号发送给控制器,控制器接受信号再通过换挡电机控制驱动桥自动换挡。 The shift motor transmits the power to the second-stage reduction driving gear shaft through the meshing of the first-stage reduction driving gear shaft and the first-stage reduction passive gear, and then transmits the power to For the shift shaft, a shift lever is installed on the shift shaft, and the synchronizer is controlled by the shift lever to complete the shift operation. An angle sensor is installed at one end of the two-stage reduction drive gear shaft, and the angle sensor sends the angle signal to the controller. The controller receives the signal and then controls the drive axle to automatically shift gears through the shift motor.
所述同步器通过花键连接在中间轴上。 The synchronizer is splined to the intermediate shaft.
所述同步器上设有滑动齿套,在该滑动齿套上装有拨叉。 The synchronizer is provided with a sliding gear sleeve, and a shift fork is arranged on the sliding gear sleeve.
差速组件中包括差速器和齿轮。 The differential assembly includes the differential and gears.
本实用新型的有益效果是:在驱动桥内采用滑块式同步器进行换挡,在换挡控制上采用换挡电机和角度传感器相结合的方式进行控制,既解决了电动车在控制器可控范围内再也无法改变车辆的行驶速度和车辆的承载力的问题,又有效地提高了电动汽车的实用性、适用范围更广,效率更高,本实用新型具有结构合理、换挡轻便、高效率、低噪音和寿命长的特点。 The beneficial effect of the utility model is that: in the driving axle, a slider type synchronizer is used for shifting, and the shifting control is controlled by a combination of a shifting motor and an angle sensor. The speed of the vehicle and the carrying capacity of the vehicle can no longer be changed within the control range, and the practicability of the electric vehicle is effectively improved, the scope of application is wider, and the efficiency is higher. The utility model has the advantages of reasonable structure, light shifting, Features of high efficiency, low noise and long life.
附图说明 Description of drawings
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2是本实用新型纵向剖视图。 Fig. 2 is a longitudinal sectional view of the utility model.
图中:1-驱动桥壳体、2-换挡电机、3-输入轴、4-中间轴、5-中间轴高速挡齿轮、6-同步器、7-拨叉、8-中间轴低速挡齿轮、9-主减速被动齿轮、10-差速组件、11-半轴孔、12-驱动电机、13-一级减速主动齿轮轴、14-二级减速主动齿轮轴、15-一级减速被动齿轮、16-换挡轴、17-二级减速被动齿轮、18-角度传感器、19-换挡杆。 In the figure: 1-drive axle housing, 2-shift motor, 3-input shaft, 4-intermediate shaft, 5-intermediate shaft high speed gear, 6-synchronizer, 7-shift fork, 8-intermediate shaft low speed gear Gear, 9-main deceleration and passive gear, 10-differential assembly, 11-half shaft hole, 12-drive motor, 13-primary deceleration driving gear shaft, 14-secondary deceleration driving gear shaft, 15-primary deceleration passive Gear, 16- shift shaft , 17- secondary reduction passive gear , 18- angle sensor , 19- shift lever .
具体实施方式 detailed description
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
参见图1和图2,一种电动汽车用两挡自动变速换挡系统,包括一个驱动桥壳体1,在驱动桥壳体1内由下至上依次平行排列有输入轴3、中间轴4和差速组件10,驱动桥壳体1通过轴承安装有输入轴3,在该输入轴3上设有高速挡齿轮和低速挡齿轮,该输入轴3高速挡齿轮和低速挡齿轮分别与活套在中间轴4上与其相应的中间轴高速挡齿轮5和中间轴低速挡齿轮8相啮合,在中间轴4上的中间轴高速挡齿轮5和中间轴低速挡齿轮8之间安装有同步器6,中间轴4的一端设有输出齿轮,该输出齿轮与差速组件10的主减速被动齿轮9相啮合,该差速组件10通过两边的半轴孔11与半轴连接将动力输送到车轮上。 Referring to Fig. 1 and Fig. 2, a two-speed automatic transmission shifting system for an electric vehicle includes a drive axle housing 1, in which an input shaft 3, an intermediate shaft 4 and The differential assembly 10, the drive axle housing 1 is equipped with an input shaft 3 through a bearing, and a high speed gear and a low speed gear are arranged on the input shaft 3, and the high speed gear and the low speed gear of the input shaft 3 are connected with the looper respectively. The intermediate shaft 4 meshes with its corresponding intermediate shaft high speed gear 5 and intermediate shaft low speed gear 8, and a synchronizer 6 is installed between the intermediate shaft high speed gear 5 and the intermediate shaft low speed gear 8 on the intermediate shaft 4, One end of the intermediate shaft 4 is provided with an output gear, which meshes with the final reduction and driven gear 9 of the differential assembly 10, and the differential assembly 10 is connected with the half shaft through the half shaft holes 11 on both sides to transmit power to the wheels.
在驱动桥壳体1上安装有换挡电机2和驱动电机12,其中换挡电机2通过正转、反转控制驱动桥高速和低速的变换,驱动电机12则与输入轴3动力相连。 A shift motor 2 and a drive motor 12 are installed on the drive axle housing 1 , wherein the shift motor 2 controls the high-speed and low-speed conversion of the drive axle through forward rotation and reverse rotation, and the drive motor 12 is connected with the input shaft 3 power.
所述换挡电机2通过一级减速主动齿轮轴13与一级减速被动齿轮15啮合,将动力传给二级减速主动齿轮轴14,再通过二级减速主动齿轮轴14与二级减速被动齿轮17的啮合将动力传给换挡轴16,换挡轴16上装有换挡杆19,通过换挡杆19控制同步器6完成换挡操作,在二级减速主动齿轮轴14的一端装有角度传感器18,角度传感器18把角度信号发送给控制器,控制器接受信号再通过换挡电机2控制驱动桥自动换挡。 The shift motor 2 is meshed with the primary reduction driven gear shaft 13 through the primary reduction driving gear shaft 13, and the power is transmitted to the secondary reduction driving gear shaft 14, and then through the secondary reduction driving gear shaft 14 and the secondary reduction passive gear . The engagement of 17 transmits the power to the shift shaft 16 , which is equipped with a shift lever 19 , and the synchronizer 6 is controlled by the shift lever 19 to complete the shift operation. The sensor 18 and the angle sensor 18 send the angle signal to the controller, and the controller receives the signal and then controls the drive axle to automatically shift gears through the shift motor 2 .
所述同步器6通过花键连接在中间轴4上。 The synchronizer 6 is splined to the intermediate shaft 4 .
所述同步器6上设有滑动齿套,在该滑动齿套上装有拨叉7。 The synchronizer 6 is provided with a sliding gear sleeve, on which a shift fork 7 is housed.
差速组件10中包括差速器和齿轮。 The differential assembly 10 includes a differential and gears.
本实用新型在驱动桥内采用滑块式同步器6进行换挡,在换挡控制上采用换挡电机2和角度传感器18相结合的方式进行控制,既解决了电动车在控制器可控范围内再也无法改变车辆的行驶速度和车辆的承载力的问题,又有效地提高了电动汽车的实用性、适用范围更广,效率更高,本实用新型具有结构合理、换挡轻便、高效率、低噪音和寿命长的特点。 The utility model adopts the slider type synchronizer 6 to shift gears in the drive axle, and adopts the combination of the gear shift motor 2 and the angle sensor 18 to control the shifting control, which not only solves the problem that the electric vehicle is in the controllable range of the controller. The speed of the vehicle and the carrying capacity of the vehicle can no longer be changed within the vehicle, and the practicability of the electric vehicle is effectively improved, the scope of application is wider, and the efficiency is higher. The utility model has the advantages of reasonable structure, light shifting, and high efficiency. , low noise and long life characteristics.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520711502.5U CN205136567U (en) | 2015-09-15 | 2015-09-15 | Electric automobile keeps off automatic speed changing shift system with two |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520711502.5U CN205136567U (en) | 2015-09-15 | 2015-09-15 | Electric automobile keeps off automatic speed changing shift system with two |
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| Publication Number | Publication Date |
|---|---|
| CN205136567U true CN205136567U (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520711502.5U Expired - Lifetime CN205136567U (en) | 2015-09-15 | 2015-09-15 | Electric automobile keeps off automatic speed changing shift system with two |
Country Status (1)
| Country | Link |
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| CN (1) | CN205136567U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106286721A (en) * | 2016-10-31 | 2017-01-04 | 北京新能源汽车股份有限公司 | Transmission and vehicle |
| CN107956845A (en) * | 2017-12-25 | 2018-04-24 | 重庆国轴机械制造有限公司 | Two gear gearboxes and electric automobile |
| WO2025123721A1 (en) * | 2023-12-14 | 2025-06-19 | 中国第一汽车股份有限公司 | Speed reducer and vehicle |
-
2015
- 2015-09-15 CN CN201520711502.5U patent/CN205136567U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106286721A (en) * | 2016-10-31 | 2017-01-04 | 北京新能源汽车股份有限公司 | Transmission and vehicle |
| CN107956845A (en) * | 2017-12-25 | 2018-04-24 | 重庆国轴机械制造有限公司 | Two gear gearboxes and electric automobile |
| WO2025123721A1 (en) * | 2023-12-14 | 2025-06-19 | 中国第一汽车股份有限公司 | Speed reducer and vehicle |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160406 |