CN205133757U - Granular material's rotatory electroplating device of disconnect -type - Google Patents
Granular material's rotatory electroplating device of disconnect -type Download PDFInfo
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- CN205133757U CN205133757U CN201520687203.2U CN201520687203U CN205133757U CN 205133757 U CN205133757 U CN 205133757U CN 201520687203 U CN201520687203 U CN 201520687203U CN 205133757 U CN205133757 U CN 205133757U
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Abstract
本实用新型公开了一种颗粒状材料的分离式旋转电镀设备,包括电源单元、镀液循环单元与电镀单元;所述电源单元的阴、阳极分开连接在电镀单元与镀液循环单元,通过循环镀液构成回路;所述镀液循环单元通过蠕动泵的作用使镀液循环通过电镀单元;所述电镀单元的主体是一电镀滚筒,滚筒外壁中间设有碳刷与导电层滑动连接,碳刷与电源阴极相连,导电层通过埋在滚筒壁内的阴极连接线与滚筒内部的石墨阴极极板连接。本实用新型通过电源单元、镀液循环单元与电镀单元的协同作用,增加了镀液各项性能参数的稳定性,提高了电镀效率,避免了颗粒状材料漏镀、镀层烧焦或不均的现象,显著提高了镀层质量。
The utility model discloses a separated rotary electroplating device for granular materials, which comprises a power supply unit, a plating solution circulation unit and an electroplating unit; The plating solution constitutes a loop; the plating solution circulation unit circulates the plating solution through the electroplating unit through the action of a peristaltic pump; the main body of the electroplating unit is an electroplating drum, and a carbon brush is provided in the middle of the outer wall of the drum to slide and connect with the conductive layer. It is connected to the cathode of the power supply, and the conductive layer is connected to the graphite cathode plate inside the drum through the cathode connecting wire buried in the drum wall. The utility model increases the stability of various performance parameters of the plating solution through the synergistic effect of the power supply unit, the plating solution circulation unit and the electroplating unit, improves the electroplating efficiency, and avoids missing plating of granular materials, burning or uneven plating. Phenomenon, significantly improve the coating quality.
Description
技术领域 technical field
本实用新型涉及一种电镀设备,具体涉及一种颗粒状材料的分离式旋转电镀设备。 The utility model relates to an electroplating equipment, in particular to a separated rotary electroplating equipment for granular materials.
背景技术 Background technique
电镀是利用电解作用使金属或其它材料制件的表面附着一层金属膜的工艺,从而起到防止金属氧化,提高材料耐磨性、导电性、反光性或者改变材料性能;电镀成品的质量取决于镀层的均匀性与牢固程度,尤其是颗粒状材料(如合金粉末、活性炭、膨胀石墨等),由于颗粒状材料本身在电镀液中易分散,不易集中,易导致电流在镀件上分布不均,在传统的电镀方法中容易出现漏镀、镀层烧焦或者不均匀的现象,而且电镀效率低下,由于颗粒状物质本身粒径较小,容易分散到电镀液中,造成镀液污染,严重影响电镀成品的质量。 Electroplating is a process that uses electrolysis to attach a layer of metal film to the surface of metal or other materials, so as to prevent metal oxidation, improve material wear resistance, conductivity, reflectivity or change material properties; the quality of electroplating products depends on Due to the uniformity and firmness of the coating, especially granular materials (such as alloy powder, activated carbon, expanded graphite, etc.), since the granular materials themselves are easy to disperse and concentrate in the electroplating solution, it is easy to cause uneven distribution of current on the plated parts. Both, in the traditional electroplating method, it is easy to have missed plating, burnt coating or uneven phenomenon, and the electroplating efficiency is low. Because the particle size of the granular material itself is small, it is easy to disperse into the electroplating solution, causing the plating solution to be polluted, which is serious. Affect the quality of electroplating finished products.
实用新型内容 Utility model content
本实用新型的目的是在于提供一种颗粒状材料的分离式旋转电镀设备,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a separate rotary electroplating equipment for granular materials to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
一种颗粒状材料的分离式旋转电镀设备,其包括电源单元、镀液循环单元与电镀单元,所述电源单元的阴、阳极分开连接电镀单元与镀液循环单元,通过循环镀液构成回路;所述镀液循环单元通过蠕动泵的作用使镀液循环通过电镀单元,电镀液由搅拌装置与电热管保持性能参数稳定;所述电镀单元的主体是一电镀滚筒,其外部与电动机连接,通过联轴器的作用实现旋转,在滚筒外壁中间设置有导电层,绕滚筒一圈,通过弹簧将碳刷与导电层滑动连接,碳刷与电源单元的阴极相连,导电层通过埋在滚筒壁内的阴极连接线与滚筒内部的石墨阴极极板连接,滚筒内部均匀设置有一定高度的四根石墨阴极极板,滚筒进出镀液口装有过滤网,进出料口设置在滚筒底端。 A separate rotary electroplating device for granular materials, which includes a power supply unit, a plating solution circulation unit, and an electroplating unit. The cathode and anode of the power supply unit are separately connected to the electroplating unit and the plating solution circulation unit, and a circuit is formed by circulating the plating solution; The plating solution circulation unit circulates the plating solution through the electroplating unit through the action of the peristaltic pump, and the performance parameters of the electroplating solution are kept stable by the stirring device and the electric heating tube; The role of the coupling realizes the rotation. There is a conductive layer in the middle of the outer wall of the drum. It goes around the drum and connects the carbon brush to the conductive layer through a spring. The carbon brush is connected to the cathode of the power unit, and the conductive layer is buried in the drum wall. The cathode connecting wire is connected to the graphite cathode plate inside the drum, and four graphite cathode plates of a certain height are evenly arranged inside the drum, and a filter screen is installed at the inlet and outlet of the drum, and the inlet and outlet are set at the bottom of the drum.
优选的,所述电镀滚筒涂布有绝缘层。 Preferably, the electroplating drum is coated with an insulating layer.
优选的,所述碳刷的材质为电化石墨,与导电层滑动连接,导电层通过埋在滚筒壁内的导线与滚筒内部的石墨阴极极板连接。 Preferably, the material of the carbon brush is electrochemical graphite, which is slidingly connected to the conductive layer, and the conductive layer is connected to the graphite cathode plate inside the drum through the wire buried in the drum wall.
优选的,所述电镀滚筒内石墨阴极极板数目为2~8根,高度与电镀滚筒直径比为1:5~1:10。 Preferably, the number of graphite cathode plates in the electroplating drum is 2-8, and the ratio of the height to the diameter of the electroplating drum is 1:5-1:10.
优选的,所述导电层的宽度为2~10cm。 Preferably, the conductive layer has a width of 2-10 cm.
与现有技术相比,本实用新型具有以下有益效果: Compared with the prior art, the utility model has the following beneficial effects:
该颗粒状材料的分离式旋转电镀设备,采用电源单元、镀液循环单元与电镀单元实现对颗粒状材料的均匀电镀,所述电源单元的阴、阳极分离式连接法能够避免电镀过程中电流过大、局部过热,提高镀层质量;镀液循环单元能保持电镀液的性能参数稳定,使镀液温度与成分均匀分布,避免镀液性能恶化;电镀单元中的石墨阴极极板能够在滚筒旋转时搅匀被镀颗粒并提供电子,很好的避免了漏镀、镀层烧焦或者不均匀的现象,并且提高了电镀效率,通过调控电镀滚筒旋转速度与镀液流速能够控制镀层的厚度,滚筒进出镀液口的过滤网可以防止颗粒物质污染镀液。本实用新型设备简单可靠,容易控制,适合规模化生产并推广使用。 The separate rotary electroplating equipment for granular materials uses a power supply unit, a plating solution circulation unit and an electroplating unit to achieve uniform electroplating of granular materials. The cathode and anode separation connection method of the power supply unit can avoid overcurrent during the electroplating process. Large and local overheating can improve the quality of the coating; the plating solution circulation unit can keep the performance parameters of the plating solution stable, make the temperature and composition of the plating solution evenly distributed, and avoid the deterioration of the performance of the plating solution; the graphite cathode plate in the electroplating unit can rotate when the drum rotates Stir the particles to be plated and provide electrons, which avoids the phenomenon of missed plating, burnt or uneven coating, and improves the plating efficiency. The filter screen in the plating solution port can prevent particulate matter from contaminating the plating solution. The device of the utility model is simple and reliable, easy to control, suitable for large-scale production and popularized use.
附图说明 Description of drawings
图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为本实用新型镀液循环单元结构示意图。 Fig. 2 is a schematic structural diagram of the plating solution circulation unit of the present invention.
图3为本实用新型电镀单元结构示意图。 Fig. 3 is a structural schematic diagram of the electroplating unit of the present invention.
图4为本实用新型图3中电镀滚筒碳刷处的剖视图。 Fig. 4 is a cross-sectional view of the carbon brush of the electroplating drum in Fig. 3 of the present invention.
如图所示,其中1为直流电源;2为电镀液储槽;3为阳极电极;4为电镀液;5为搅拌设备;6为蠕动泵;7为联轴器;8为电动机;9为进出料口;10为电镀滚筒;11为碳刷;12为石墨阴极极板;13为过滤网;14为滚动轴承;15为阴极连接线;16为导电层;17为电热管。 As shown in the figure, 1 is a DC power supply; 2 is an electroplating solution storage tank; 3 is an anode electrode; 4 is an electroplating solution; 5 is a stirring device; 6 is a peristaltic pump; 7 is a coupling; 8 is an electric motor; 10 is an electroplating drum; 11 is a carbon brush; 12 is a graphite cathode plate; 13 is a filter; 14 is a rolling bearing; 15 is a cathode connection line; 16 is a conductive layer; 17 is an electric heating tube.
具体实施方式 detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,本实用新型提供一种颗粒状材料的分离式旋转电镀设备,包括电源单元、镀液循环单元与电镀单元。所述电源单元的直流电源1的阳极电极3插入电镀液4中,阴极与电镀滚筒10上的碳刷11相连接;所述镀液循环单元由安装在电镀液储槽2左侧的蠕动泵6、上侧的搅拌装置5、底端的电热管17及输水管道组成;所述电镀单元的主体是一电镀滚筒10,其外部通过联轴器7与电动机8连接,滚动轴承14安装在电镀滚筒10两侧,在电镀滚筒10外壁中间设有一圈导电层16,通过弹簧将碳刷11与导电层16滑动连接,导电层16通过埋在电镀滚筒10壁内的阴极连接线15与电镀滚筒10内部的石墨阴极极板12连接,电镀滚筒10进出镀液口装有过滤网13,进出料口9设置在电镀滚筒10底端。 As shown in Fig. 1, the utility model provides a separate rotary electroplating equipment for granular materials, including a power supply unit, a plating solution circulation unit and an electroplating unit. The anode electrode 3 of the DC power supply 1 of the power supply unit is inserted in the electroplating solution 4, and the cathode is connected with the carbon brush 11 on the electroplating cylinder 10; 6. The stirring device 5 on the upper side, the electric heating tube 17 at the bottom and the water delivery pipe; the main body of the electroplating unit is an electroplating drum 10, the outside of which is connected to the motor 8 through a coupling 7, and the rolling bearing 14 is installed on the electroplating drum 10, a circle of conductive layer 16 is provided in the middle of the outer wall of the electroplating drum 10, and the carbon brush 11 is slidably connected to the conductive layer 16 through a spring. The internal graphite cathode plate 12 is connected, and a filter screen 13 is installed at the inlet and outlet of the plating solution of the electroplating drum 10 , and the inlet and outlet 9 are arranged at the bottom of the electroplating drum 10 .
实际工作时,被镀的颗粒状材料经去油、粗化、活化、化学镀(本身不导电颗粒)处理后通过进出料口9进料至电镀滚筒10体积的1/3~1/2,通过电热管17、搅拌装置5调节镀液温度至所需,开启蠕动泵6和电动机8,当电镀液从电镀滚筒10中流出时开启直流电源1,通过电镀滚筒10与石墨阴极极板12共同作用,使颗粒材料均匀电镀,控制镀液流速与电镀滚筒10转速来调节镀层的厚度。 During actual work, the granular material to be plated is fed to 1/3 to 1/2 of the volume of the electroplating drum 10 through the inlet and outlet 9 after degreasing, roughening, activation, and chemical plating (non-conductive particles itself). Adjust the temperature of the plating solution to the required level by the electric heating tube 17 and the stirring device 5, turn on the peristaltic pump 6 and the motor 8, and turn on the DC power supply 1 when the electroplating solution flows out from the electroplating drum 10, and use the electroplating drum 10 and the graphite cathode plate 12 together The function is to make the granular material evenly electroplate, and control the flow rate of the plating solution and the rotation speed of the electroplating drum 10 to adjust the thickness of the coating.
工作原理:该用于颗粒状材料的分离式旋转电镀设备通过电源单元、镀液循环单元与电镀单元来实现电镀,在电镀过程中,通过各单元共同作用保持镀液性能参数稳定、颗粒状材料均匀获得电子等条件,得到高质量镀层。 Working principle: The separated rotary electroplating equipment for granular materials realizes electroplating through the power supply unit, plating solution circulation unit and electroplating unit. During the electroplating process, the performance parameters of the plating solution are kept stable and the granular materials Uniform access to electrons and other conditions to obtain high-quality coatings.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其它实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN201520687203.2U CN205133757U (en) | 2015-09-07 | 2015-09-07 | Granular material's rotatory electroplating device of disconnect -type |
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| CN201520687203.2U CN205133757U (en) | 2015-09-07 | 2015-09-07 | Granular material's rotatory electroplating device of disconnect -type |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110344101A (en) * | 2019-08-14 | 2019-10-18 | 深圳市迅成科技有限公司 | A kind of electroplating system with cleaning and speed-regulating function after plating |
| CN115365720A (en) * | 2022-09-07 | 2022-11-22 | 哈电集团(秦皇岛)重型装备有限公司 | Welding equipment with conductive slip ring |
-
2015
- 2015-09-07 CN CN201520687203.2U patent/CN205133757U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110344101A (en) * | 2019-08-14 | 2019-10-18 | 深圳市迅成科技有限公司 | A kind of electroplating system with cleaning and speed-regulating function after plating |
| CN115365720A (en) * | 2022-09-07 | 2022-11-22 | 哈电集团(秦皇岛)重型装备有限公司 | Welding equipment with conductive slip ring |
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