CN205129361U - Bearing roller equipment bed - Google Patents

Bearing roller equipment bed Download PDF

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Publication number
CN205129361U
CN205129361U CN201520905041.5U CN201520905041U CN205129361U CN 205129361 U CN205129361 U CN 205129361U CN 201520905041 U CN201520905041 U CN 201520905041U CN 205129361 U CN205129361 U CN 205129361U
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China
Prior art keywords
base
roller
cylinder
roller bracket
cylinders
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Expired - Fee Related
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CN201520905041.5U
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Chinese (zh)
Inventor
周洪涛
蒲荷梅
彭小兵
李长青
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PANZHIHUA SANSHENG MECHANICAL MANUFACTURING Co Ltd
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PANZHIHUA SANSHENG MECHANICAL MANUFACTURING Co Ltd
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Priority to CN201520905041.5U priority Critical patent/CN205129361U/en
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Publication of CN205129361U publication Critical patent/CN205129361U/en
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Abstract

本实用新型公开了一种托辊组装床,包括底座,在底座两端分别水平设置一个气缸,两个气缸的活塞杆相对且同轴设置,在活塞杆端部可拆卸式连接安装模具头,在两个气缸之间的中部设有辊筒支架,辊筒支架固定在底座上。本实用新型结构简单,设计合理,用于托辊的组装,省时省力,工作效率高,能保证较好的装配精度。

The utility model discloses a supporting roller assembly bed, which comprises a base, and a cylinder is arranged horizontally at both ends of the base, and the piston rods of the two cylinders are arranged coaxially and oppositely, and a mold head is detachably connected and installed at the end of the piston rod. A roller bracket is arranged in the middle between the two cylinders, and the roller bracket is fixed on the base. The utility model has the advantages of simple structure and reasonable design, which is used for the assembly of idler rollers, saves time and labor, has high work efficiency, and can ensure better assembly precision.

Description

一种托辊组装床A roller assembly bed

技术领域 technical field

本实用新型属于托辊组装技术领域,特别是涉及一种托辊组装床。 The utility model belongs to the technical field of roller assembly, in particular to a roller assembly bed.

背景技术 Background technique

托辊主要是由辊筒、芯轴、轴承、迷宫盖、密封盖和卡簧组成。目前一般都采用人工组装的方式进行装配,存在效率不高,精度不高的缺点。如何解决上述技术问题成为了该领域技术人员努力的方向。 The roller is mainly composed of a roller, a mandrel, a bearing, a labyrinth cover, a sealing cover and a circlip. At present, manual assembly is generally used for assembly, which has the disadvantages of low efficiency and low precision. How to solve the above technical problems has become the direction of efforts of those skilled in the art.

实用新型内容 Utility model content

本实用新型的目的就是提供一种托辊组装床,能完全解决上述现有技术中存在的问题。 The purpose of this utility model is to provide a roller assembly bed, which can completely solve the above-mentioned problems in the prior art.

本实用新型的目的通过下述技术方案来实现: The purpose of this utility model is achieved through the following technical solutions:

一种托辊组装床,包括底座,在底座两端分别水平设置一个气缸,两个气缸的活塞杆相对且同轴设置,在活塞杆端部可拆卸式连接安装模具头,在两个气缸之间的中部设有辊筒支架,辊筒支架固定在底座上。 A roller assembly bed, including a base, a cylinder is horizontally arranged at both ends of the base, the piston rods of the two cylinders are opposite and coaxially arranged, the mold head is detachably connected and installed at the end of the piston rod, and the two cylinders There is a roller bracket in the middle of the room, and the roller bracket is fixed on the base.

作为优选,所述安装模具头包括圆柱形主体,主体一端与活塞杆可拆卸式连接,另一端设有圆柱形凸头。 Preferably, the installation die head includes a cylindrical body, one end of the main body is detachably connected to the piston rod, and the other end is provided with a cylindrical protrusion.

作为优选,所述凸头端部沿轴线开设盲孔。 Preferably, the end of the protruding head is provided with a blind hole along the axis.

作为优选,所述底座两端沿气缸轴向设有滑槽,气缸通过气缸安装座配合安装在滑槽中。 As a preference, sliding slots are provided at both ends of the base along the axial direction of the cylinder, and the cylinder is mounted in the sliding slots through the cylinder mounting seat.

作为优选,所述辊筒支架顶端为V形槽,辊筒支架两侧面沿高度方向开设有若干螺纹孔,通过螺钉穿过底座与螺纹孔配合将辊筒支架固定在底座上。 Preferably, the top of the roller bracket is a V-shaped groove, and the two sides of the roller bracket are provided with a number of threaded holes along the height direction, and the roller bracket is fixed on the base by screws passing through the base and cooperating with the threaded holes.

与现有技术相比,本实用新型的有益效果在于:结构简单,设计合理,用于托辊的组装,省时省力,工作效率高,能保证较好的装配精度。 Compared with the prior art, the utility model has the advantages of simple structure and reasonable design, which is used for the assembly of idlers, saves time and labor, has high work efficiency, and can ensure better assembly accuracy.

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;

图2是图1中的气缸安装座与底座的连接结构示意图; Fig. 2 is a schematic diagram of the connection structure between the cylinder mounting seat and the base in Fig. 1;

图3是图1中辊筒支架与底座的连接结构示意图; Fig. 3 is a schematic diagram of the connection structure between the roller support and the base in Fig. 1;

图4是使用本实用新型装配托辊,步骤一的使用状态图; Fig. 4 is a use state diagram of step 1 of assembling idler rollers using the utility model;

图5是步骤一完成后的托辊结构示意图; Fig. 5 is a structural schematic diagram of the idler roller after step 1 is completed;

图6是步骤一中使用的安装模具头的结构示意图; Fig. 6 is the structural representation of the installation mold head used in step one;

图7是使用本实用新型装配托辊,步骤二的使用状态图; Fig. 7 is a diagram of the state of use of step 2 of assembling idlers using the utility model;

图8是步骤二完成后的托辊结构示意图; Fig. 8 is a structural schematic diagram of the idler roller after step 2 is completed;

图9是步骤二中使用的安装模具头的结构示意图; Fig. 9 is the structural representation of the installation mold head used in step 2;

图10是使用本实用新型装配托辊,步骤三的使用状态图; Fig. 10 is a diagram of the state of use in step 3 of assembling idlers using the utility model;

图11是步骤三完成后的托辊结构示意图。 Fig. 11 is a structural schematic diagram of the idler roller after step three is completed.

具体实施方式 detailed description

下面结合具体实施例和附图对本实用新型作进一步的说明。 Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.

如图1至图3所示,一种托辊组装床,包括底座1,在底座1两端分别水平安装一个气缸2,两个气缸2的活塞杆相对且同轴设置,在活塞杆端部可拆卸式连接安装模具头3,在两个气缸2之间的中部设有2个辊筒支架4,辊筒支架4固定在底座1上。 As shown in Figures 1 to 3, a roller bed assembly includes a base 1, and a cylinder 2 is installed horizontally at both ends of the base 1, and the piston rods of the two cylinders 2 are opposite and coaxially arranged. The mold head 3 is detachably connected and installed, and two roller brackets 4 are arranged in the middle between the two cylinders 2, and the roller brackets 4 are fixed on the base 1.

所述底座1两端沿气缸轴向设有滑槽6,每个气缸2的两侧通过气缸安装座5配合安装在滑槽6中。 Both ends of the base 1 are provided with slide grooves 6 along the axial direction of the cylinder, and both sides of each cylinder 2 are fitted in the slide grooves 6 through the cylinder mounts 5 .

所述辊筒支架4顶端为V形槽7,辊筒支架4两侧面沿高度方向等间距开设有若干螺纹孔8,通过螺钉穿过底座1与螺纹孔8配合将辊筒支架4固定在底座1上。 The top of the roller bracket 4 is a V-shaped groove 7, and the two sides of the roller bracket 4 are provided with a number of threaded holes 8 at equal intervals along the height direction, and the roller bracket 4 is fixed on the base by screws passing through the base 1 and cooperating with the threaded holes 8 1 on.

使用上述组装床装配托辊的步骤如下: The steps to assemble the rollers using the assembled bed above are as follows:

步骤一、装配轴承座11 Step 1. Assemble the bearing seat 11

参见图6,使用的安装模具头3包括圆柱形主体31,主体31一端与气缸2的活塞杆端部可拆卸式连接,另一端设有圆柱形凸头32。 Referring to FIG. 6 , the used installation die head 3 includes a cylindrical main body 31 , one end of the main body 31 is detachably connected to the end of the piston rod of the cylinder 2 , and the other end is provided with a cylindrical protrusion 32 .

参见图4和图5,根据待装托辊的规格,调整两个气缸2之间的距离以及辊筒支架4的高度。将辊筒10水平放置到辊筒支架4的V形槽7中,轴承座11套置在安装模具头3的凸头32上,气缸2工作,两个气缸2同时将轴承座11向中间推进,将轴承座11推入辊筒10两端内,使轴承座11装配到位。 Referring to Fig. 4 and Fig. 5, adjust the distance between the two air cylinders 2 and the height of the roller support 4 according to the specification of the roller to be installed. Place the roller 10 horizontally in the V-shaped groove 7 of the roller bracket 4, the bearing seat 11 is sleeved on the protrusion 32 of the mold head 3, the cylinder 2 works, and the two cylinders 2 push the bearing seat 11 to the middle at the same time , Push the bearing seat 11 into the two ends of the roller 10, so that the bearing seat 11 is assembled in place.

步骤二、装配芯轴12和轴承13 Step 2: Assemble the mandrel 12 and the bearing 13

参见图9,使用的安装模具头3与步骤一中使用的不同之处在于,凸头32端部开设有与芯轴12匹配的盲孔33。 Referring to FIG. 9 , the difference between the installed die head 3 used in step 1 is that a blind hole 33 matching the mandrel 12 is opened at the end of the protruding head 32 .

参见图7和图8,首先,人工在芯轴12一端装配轴承13,将芯轴12带有轴承13的端部插入盲孔33中,该侧气缸2工作,将芯轴12推入辊筒10,使芯轴12未装配轴承的一端从另一端的轴承座11中伸出,然后在该端人工装配轴承13,接着两个气缸2同时工作,使两端的轴承13被压入轴承座11中装配到位。 Referring to Fig. 7 and Fig. 8, first, manually assemble the bearing 13 at one end of the mandrel 12, insert the end of the mandrel 12 with the bearing 13 into the blind hole 33, and the side cylinder 2 works to push the mandrel 12 into the roller 10. Let the end of the mandrel 12 without bearings protrude from the bearing seat 11 at the other end, and then manually assemble the bearing 13 at this end, and then the two cylinders 2 work at the same time, so that the bearings 13 at both ends are pressed into the bearing seat 11 assembled in place.

步骤三、装配迷宫盖、密封盖和卡簧 Step 3. Assemble the labyrinth cover, sealing cover and retaining ring

使用的安装模具头3与步骤一中的一样。 The installation die head 3 used is the same as that in step one.

参见图10和图11,首先,在芯轴12两端分别人工装配上内外迷宫盖14、15,两端的气缸2同时工作,将内外迷宫盖14、15压入轴承座11中装配到位。 Referring to Fig. 10 and Fig. 11, firstly, the inner and outer labyrinth covers 14, 15 are manually assembled at both ends of the mandrel 12, and the cylinders 2 at both ends work simultaneously to press the inner and outer labyrinth covers 14, 15 into the bearing housing 11 and assemble them in place.

接着,在芯轴12两端分别人工装配上密封盖16,两端的气缸2同时工作,将密封盖16压入轴承座11中装配到位。 Next, seal covers 16 are manually assembled on both ends of the mandrel 12, and the cylinders 2 at both ends work simultaneously to press the seal covers 16 into the bearing housing 11 and assemble them in place.

最后,在芯轴12两端分别人工装配上卡簧17,两端的气缸2同时工作,将卡簧17推入芯轴12上的卡簧槽内,即完成了托辊的装配过程。 Finally, manually assemble the retaining springs 17 at both ends of the mandrel 12, and the cylinders 2 at both ends work simultaneously to push the retaining springs 17 into the retaining grooves on the mandrel 12, which completes the assembly process of the roller.

使用本组装床进行托辊装配,操作简单方便,省时省力,造价低,很大程度提高了工人生产效率,由过去每人每天100根的组装速度,提升到现在每人每天平均组装150根,有效提高了生产效率,同时,装配精度也能得到保证。 Using this assembly bed for idler assembly is simple and convenient to operate, saves time and effort, and is low in cost, which greatly improves the production efficiency of workers. From the past assembly speed of 100 per person per day, it has now increased to an average of 150 per person per day. , effectively improving the production efficiency, and at the same time, the assembly accuracy can also be guaranteed.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (5)

1.一种托辊组装床,其特征在于:包括底座,在底座两端分别水平设置一个气缸,两个气缸的活塞杆相对且同轴设置,在活塞杆端部可拆卸式连接安装模具头,在两个气缸之间的中部设有辊筒支架,辊筒支架固定在底座上。 1. A roller assembly bed, characterized in that: it includes a base, a cylinder is horizontally arranged at both ends of the base, the piston rods of the two cylinders are opposite and coaxially arranged, and the mold head is detachably connected and installed at the end of the piston rod , There is a roller bracket in the middle between the two cylinders, and the roller bracket is fixed on the base. 2.根据权利要求1所述的托辊组装床,其特征在于:所述安装模具头包括圆柱形主体,主体一端与活塞杆可拆卸式连接,另一端设有圆柱形凸头。 2. The idler assembly bed according to claim 1, wherein the installation die head includes a cylindrical body, one end of the main body is detachably connected to the piston rod, and the other end is provided with a cylindrical protrusion. 3.根据权利要求2所述的托辊组装床,其特征在于:所述凸头端部沿轴线开设盲孔。 3. The idler assembly bed according to claim 2, characterized in that: the end of the protruding head is provided with a blind hole along the axis. 4.根据权利要求2或3所述的托辊组装床,其特征在于:所述底座两端沿气缸轴向设有滑槽,气缸通过气缸安装座配合安装在滑槽中。 4. The idler assembly bed according to claim 2 or 3, characterized in that: both ends of the base are provided with chute along the axial direction of the cylinder, and the cylinder is mounted in the chute through the cylinder mounting seat. 5.根据权利要求2或3所述的托辊组装床,其特征在于:所述辊筒支架顶端为V形槽,辊筒支架两侧面沿高度方向开设有若干螺纹孔,通过螺钉穿过底座与螺纹孔配合将辊筒支架固定在底座上。 5. The roller assembly bed according to claim 2 or 3, characterized in that: the top of the roller bracket is a V-shaped groove, and the two sides of the roller bracket are provided with a number of threaded holes along the height direction, and the screws pass through the base Cooperate with the threaded holes to fix the roller bracket on the base.
CN201520905041.5U 2015-11-12 2015-11-12 Bearing roller equipment bed Expired - Fee Related CN205129361U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520905041.5U CN205129361U (en) 2015-11-12 2015-11-12 Bearing roller equipment bed

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520905041.5U CN205129361U (en) 2015-11-12 2015-11-12 Bearing roller equipment bed

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141634A (en) * 2016-07-16 2016-11-23 太原工业学院 Closed bilateral compresses torr roll assembly device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141634A (en) * 2016-07-16 2016-11-23 太原工业学院 Closed bilateral compresses torr roll assembly device

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C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Bearing roller equipment bed

Effective date of registration: 20160927

Granted publication date: 20160406

Pledgee: Panzhihua commercial silver Limited by Share Ltd. commercial street sub branch

Pledgor: PANZHIHUA CITY SAM SHING MACHINERY MANUFACTURING CO.,LTD.

Registration number: 2016510000050

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20171025

Granted publication date: 20160406

Pledgee: Panzhihua commercial silver Limited by Share Ltd. commercial street sub branch

Pledgor: PANZHIHUA CITY SAM SHING MACHINERY MANUFACTURING CO.,LTD.

Registration number: 2016510000050

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Bearing roller equipment bed

Effective date of registration: 20171027

Granted publication date: 20160406

Pledgee: Panzhihua commercial silver Limited by Share Ltd. commercial street sub branch

Pledgor: PANZHIHUA CITY SAM SHING MACHINERY MANUFACTURING CO.,LTD.

Registration number: 2017510000080

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20181203

Granted publication date: 20160406

Pledgee: Panzhihua commercial silver Limited by Share Ltd. commercial street sub branch

Pledgor: PANZHIHUA CITY SAM SHING MACHINERY MANUFACTURING CO.,LTD.

Registration number: 2017510000080

PC01 Cancellation of the registration of the contract for pledge of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160406

CF01 Termination of patent right due to non-payment of annual fee