CN205127953U - Heat retaining chemical reaction cauldron - Google Patents

Heat retaining chemical reaction cauldron Download PDF

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Publication number
CN205127953U
CN205127953U CN201520897876.0U CN201520897876U CN205127953U CN 205127953 U CN205127953 U CN 205127953U CN 201520897876 U CN201520897876 U CN 201520897876U CN 205127953 U CN205127953 U CN 205127953U
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kettle body
heat
chemical reaction
delivery pipe
heating chamber
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冯宇
吴秀荣
叶友余
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Jiujiang Shanshui Technology Co ltd
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Jiujiang Shanshui Technology Co Ltd
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Abstract

本实用新型公开了一种保温的化学反应釜,包括釜体、进料斗和电机;所述釜体的外侧依次设置有保温腔、加热腔,在保温腔内连通有真空泵,加热腔的顶部连通有冷水输送管和热水输送管,在釜体内安装有温度传感器;搅拌轴的上端套设有轴承,在搅拌轴上设置有搅拌叶片,搅拌叶片上开设有若干个通孔;在搅拌叶片的左右两端均设置有竖直的刮板;所述釜体的顶部设置有进料斗、安全阀和蒸汽口;所述进料斗内设置有分料板。本实用新型通过温度传感器以及冷水输送管、热水输送管调节加热腔的水温,在进料斗内的分料板的作用下对物料进行预混合,同时起到缓冲作用,通过真空泵将保温腔内抽成真空,内部的热量无法向外界辐射,保证反应成品的质量。

The utility model discloses a heat-preserving chemical reaction kettle, which comprises a kettle body, a feeding hopper and a motor; the outer side of the kettle body is sequentially provided with a heat-preservation chamber and a heating chamber, and a vacuum pump is communicated with the heat-preservation chamber, and the top of the heating chamber The cold water delivery pipe and the hot water delivery pipe are connected, and a temperature sensor is installed in the kettle body; a bearing is set on the upper end of the stirring shaft, and a stirring blade is arranged on the stirring shaft, and several through holes are opened on the stirring blade; The left and right ends of the tank are provided with vertical scrapers; the top of the kettle body is provided with a feed hopper, a safety valve and a steam port; the feed hopper is provided with a distribution plate. The utility model adjusts the water temperature of the heating chamber through the temperature sensor, the cold water delivery pipe, and the hot water delivery pipe, and pre-mixes the materials under the action of the material distribution plate in the feeding hopper, and at the same time plays a buffering role. The inside is evacuated, and the internal heat cannot be radiated to the outside, which ensures the quality of the reaction product.

Description

一种保温的化学反应釜An insulated chemical reaction kettle

技术领域 technical field

本实用新型涉及一种化工设备,具体是一种保温的化学反应釜。 The utility model relates to chemical equipment, in particular to a heat-preserving chemical reaction kettle.

背景技术 Background technique

反应釜是化工领域常用设备,其原理是将釜体中各种液体通过桨是搅拌器搅拌,使物料分散均匀,从而充分反应,随着科技的发展,社会对化工产品质量不断的提高,而影响化工产品质量的首要因素就是反应设备,反应釜又是反应设备中的首要设备,因此在化工领域中反应釜的好坏直接影响产品质量。在反应后由于难以防止反应釜在反应过程中釜体表面热量会向腔体内部介质或者空气中发射,因此在对反应釜进行加热后要使得反应釜在一定时间能仍能够保持恒定温度是及其困难的,由于某些对于反应温度较为严格的化学制品的生产,容易导致制品纯度降低,副产物增加。另一方面,反应釜在投入原料多,体积需要增大时,这时流动速度改变,而原有的搅拌器不能充分搅拌,使得物料分子间不能充分碰撞,反应效果的效果较低。 The reaction kettle is a common equipment in the chemical industry. Its principle is to stir various liquids in the kettle body through the paddle agitator to disperse the materials evenly, so as to fully react. With the development of science and technology, the society continues to improve the quality of chemical products, and The primary factor affecting the quality of chemical products is the reaction equipment, and the reactor is the primary equipment in the reaction equipment. Therefore, in the chemical industry, the quality of the reactor directly affects the product quality. After the reaction, it is difficult to prevent the heat on the surface of the reactor body from being emitted to the medium or the air inside the cavity during the reaction, so after heating the reactor, it is necessary to keep the reactor at a constant temperature for a certain period of time. It is difficult, because the production of certain chemical products that are relatively strict to the reaction temperature will easily lead to a decrease in the purity of the product and an increase in by-products. On the other hand, when more raw materials are put into the reaction kettle and the volume needs to be increased, the flow velocity changes at this time, and the original agitator cannot fully stir, so that the material molecules cannot fully collide, and the reaction effect is low.

实用新型内容 Utility model content

本实用新型的目的在于提供一种保温效果好,降低能源消耗,节约生产成本,搅拌充分,保证产品质量的保温的化学反应釜,以解决上述背景技术中提出的问题。 The purpose of the utility model is to provide a chemical reaction kettle with good heat preservation effect, reduced energy consumption, saving production cost, sufficient stirring, and heat preservation to ensure product quality, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:

一种保温的化学反应釜,包括釜体、进料斗和电机;所述釜体的外侧依次设置有保温腔、加热腔,在保温腔内连通有真空泵,加热腔的顶部连通有冷水输送管和热水输送管,在釜体内安装有温度传感器;所述电机设置在釜体的底部,电机的输出轴上固定连接搅拌轴,搅拌轴竖直向上进入釜体内,搅拌轴的上端套设有轴承,轴承固定在横梁上,横梁固定在釜体内壁上,在搅拌轴上设置有搅拌叶片,搅拌叶片为不锈钢板,搅拌叶片上开设有若干个通孔;在搅拌叶片的左右两端均设置有竖直的刮板,刮板与釜体内壁接触;所述釜体的顶部设置有进料斗、安全阀和蒸汽口;所述进料斗内设置有分料板,所述分料板为上下设置的两个。 An insulated chemical reaction kettle, including a kettle body, a hopper and a motor; the outside of the kettle body is provided with a heat preservation chamber and a heating chamber in sequence, a vacuum pump is connected to the heat preservation chamber, and a cold water delivery pipe is connected to the top of the heating chamber and hot water delivery pipe, a temperature sensor is installed in the kettle body; the motor is arranged at the bottom of the kettle body, the output shaft of the motor is fixedly connected to the stirring shaft, the stirring shaft enters the kettle body vertically upwards, and the upper end of the stirring shaft is covered with a Bearing, the bearing is fixed on the crossbeam, the crossbeam is fixed on the inner wall of the kettle, the stirring blade is provided on the stirring shaft, the stirring blade is a stainless steel plate, and several through holes are opened on the stirring blade; There is a vertical scraper, and the scraper is in contact with the inner wall of the kettle; the top of the kettle body is provided with a feed hopper, a safety valve and a steam port; the feed hopper is provided with a distribution plate, and the distribution plate Two set for up and down.

进一步的:所述加热腔的外侧壁上设有隔热层。 Further: a heat insulation layer is provided on the outer wall of the heating chamber.

进一步的:所述加热腔的底部设有出水口。 Further: a water outlet is provided at the bottom of the heating chamber.

进一步的:所述通孔的直径为5~10mm。 Further: the diameter of the through hole is 5-10 mm.

进一步的:所述分料板上设置有漏料孔。 Further: the material distribution plate is provided with leakage holes.

与现有技术相比,本实用新型的有益效果是:本实用新型通过温度传感器以及冷水输送管、热水输送管调节加热腔的水温,热量通过空气传递到釜体内,使釜体内加热,在进料斗内的分料板的作用下对物料进行预混合,同时起到缓冲作用,通过真空泵将保温腔内抽成真空,内部的热量无法向外界辐射,保证反应成品的质量;本实用新型安全可靠,热量散失少,保温效果好,降低能源消耗,节约生产成本,搅拌充分,保证反应成品的产品质量。 Compared with the prior art, the beneficial effect of the utility model is: the utility model adjusts the water temperature of the heating chamber through the temperature sensor, the cold water delivery pipe, and the hot water delivery pipe, and the heat is transferred to the kettle body through the air, so that the kettle body is heated, and the The material is pre-mixed under the action of the material distribution plate in the feed hopper, and at the same time it plays a buffer role. The vacuum pump vacuumizes the heat preservation chamber, so that the internal heat cannot be radiated to the outside to ensure the quality of the reaction product; the utility model It is safe and reliable, with less heat loss, good heat preservation effect, reduced energy consumption, saving production costs, and sufficient stirring to ensure the product quality of the reaction product.

附图说明 Description of drawings

图1为一种保温的化学反应釜的结构示意图。 Fig. 1 is a structural schematic diagram of an insulated chemical reaction kettle.

图中:1-釜体,2-保温腔,3-加热腔,4-进料斗,5-真空泵,6-电机,7-横梁,8-轴承,9-搅拌轴,10-搅拌叶片,11-通孔,12-刮板,13-分料板,14-冷水输送管,15-热水输送管,16-温度传感器,17-安全阀,18-蒸汽口。 In the figure: 1-kettle body, 2-insulation chamber, 3-heating chamber, 4-feed hopper, 5-vacuum pump, 6-motor, 7-beam, 8-bearing, 9-stirring shaft, 10-stirring blade, 11-through hole, 12-scraper, 13-distributing plate, 14-cold water delivery pipe, 15-hot water delivery pipe, 16-temperature sensor, 17-safety valve, 18-steam port.

具体实施方式 detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图,本实用新型实施例中,一种保温的化学反应釜,包括釜体1、进料斗4和电机6;所述釜体1的外侧依次设置有保温腔2、加热腔3,加热腔3的外侧壁上设有隔热层,避免热量向外散失,在保温腔2内连通有真空泵5,通过真空泵5使保温腔2内保持真空,隔断热量传递的介质,进行保温,加热腔3的顶部连通有冷水输送管14和热水输送管15,在釜体1内安装有温度传感器16,通过温度传感器16监测釜体1内的温度,冷水输送管14与热水输送管15调节水温,从而为釜体1内提供适宜的温度,在加热腔3的底部设有出水口;所述电机6设置在釜体1的底部,电机6的输出轴上固定连接搅拌轴9,搅拌轴9竖直向上进入釜体1内,搅拌轴9的上端套设有轴承8,轴承8固定在横梁7上,横梁7固定在釜体1内壁上,通过横梁7将搅拌轴9的上端固定,避免搅拌轴9抖动,在搅拌轴9上设置有搅拌叶片10,搅拌叶片10为不锈钢板,搅拌叶片10上开设有若干个通孔11,通孔11的直径为5~10mm,通过通孔11使反应液流过,能够降低搅拌叶片10搅拌时的阻力;在搅拌叶片10的左右两端均设置有竖直的刮板12,刮板12与釜体1内壁接触,通过搅拌叶片10的转动,使刮板12将附着在釜体1内壁上的材料刮下;所述釜体1的顶部设置有进料斗4、安全阀17和蒸汽口18;所述进料斗4内设置有分料板13,所述分料板13为上下设置的两个,位于下方的分料板13直径大于上方分料板13直径,所述分料板13上设置有漏料孔,分料板13可对物料进行预混合,同时起到缓冲作用,这样即可以避免物料的混合不均匀,又更好地避免物料直接落入釜体1内部而影响搅拌效果。 Please refer to the figure, in the embodiment of the utility model, a chemical reaction kettle for heat preservation includes a kettle body 1, a feed hopper 4 and a motor 6; The outer wall of the heating chamber 3 is provided with a heat insulation layer to prevent heat from being lost to the outside. A vacuum pump 5 is connected to the heat preservation chamber 2. The vacuum pump 5 keeps the heat preservation chamber 2 vacuum, cuts off the heat transfer medium, and performs heat preservation and heating. The top of the chamber 3 is connected with a cold water delivery pipe 14 and a hot water delivery pipe 15, and a temperature sensor 16 is installed in the kettle body 1 to monitor the temperature in the kettle body 1 through the temperature sensor 16. The cold water delivery pipe 14 and the hot water delivery pipe 15 Regulate water temperature, thereby provide suitable temperature in kettle body 1, be provided with water outlet at the bottom of heating cavity 3; The shaft 9 enters the kettle body 1 vertically upwards, the upper end of the stirring shaft 9 is covered with a bearing 8, the bearing 8 is fixed on the beam 7, the beam 7 is fixed on the inner wall of the kettle body 1, and the upper end of the stirring shaft 9 is fixed by the beam 7 , to avoid shaking of the stirring shaft 9, the stirring shaft 9 is provided with a stirring blade 10, the stirring blade 10 is a stainless steel plate, and several through holes 11 are provided on the stirring blade 10, and the diameter of the through hole 11 is 5 to 10 mm. 11 Let the reaction solution flow through, which can reduce the resistance of the stirring blade 10 when stirring; vertical scrapers 12 are arranged at the left and right ends of the stirring blade 10, and the scraper 12 is in contact with the inner wall of the kettle body 1. Rotate so that the scraper 12 scrapes off the material attached to the inner wall of the kettle body 1; the top of the kettle body 1 is provided with a feed hopper 4, a safety valve 17 and a steam port 18; Distributing plate 13, described distributing plate 13 is two that are arranged up and down, and the diameter of distributing plate 13 that is positioned at the bottom is greater than the diameter of upper distributing plate 13, and described distributing plate 13 is provided with material leakage hole, and distributing plate 13 It can pre-mix the materials and play a buffer role at the same time, so as to avoid uneven mixing of materials and better prevent materials from falling directly into the interior of the kettle body 1 to affect the stirring effect.

在进行反应时,真空泵5不工作,通过温度传感器16以及冷水输送管14和热水输送管15调节加热腔3的水温,热量通过空气传递到釜体1内,使釜体1内加热,原料从进料斗4进入,在进料斗4内的分料板13的作用下对物料进行预混合,同时起到缓冲作用,原料在釜体1内搅拌反应结束后,启动真空泵5,将保温腔2内抽成真空,内部的热量无法向外界辐射,保证反应成品的质量;本实用新型安全可靠,热量散失少,保温效果好,降低能源消耗,节约生产成本,搅拌充分,保证反应成品的产品质量。 When carrying out the reaction, the vacuum pump 5 does not work, and the water temperature of the heating chamber 3 is adjusted by the temperature sensor 16, the cold water delivery pipe 14 and the hot water delivery pipe 15, and the heat is transferred to the kettle body 1 through the air, so that the kettle body 1 is heated and the raw materials Entering from the feed hopper 4, the materials are pre-mixed under the action of the material distribution plate 13 in the feed hopper 4, and at the same time play a buffer role. After the raw materials are stirred and reacted in the kettle body 1, start the vacuum pump 5 to keep the heat The cavity 2 is evacuated, and the internal heat cannot be radiated to the outside to ensure the quality of the finished product; the utility model is safe and reliable, has less heat loss, good heat preservation effect, reduces energy consumption, saves production costs, and fully stirs to ensure the quality of the finished product. product quality.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1.一种保温的化学反应釜,包括釜体(1)、进料斗(4)和电机(6);其特征在于:所述釜体(1)的外侧依次设置有保温腔(2)、加热腔(3),在保温腔(2)内连通有真空泵(5),加热腔(3)的顶部连通有冷水输送管(14)和热水输送管(15),在釜体(1)内安装有温度传感器(16);所述电机(6)设置在釜体(1)的底部,电机(6)的输出轴上固定连接搅拌轴(9),搅拌轴(9)竖直向上进入釜体(1)内,搅拌轴(9)的上端套设有轴承(8),轴承(8)固定在横梁(7)上,横梁(7)固定在釜体(1)内壁上,在搅拌轴(9)上设置有搅拌叶片(10),搅拌叶片(10)为不锈钢板,搅拌叶片(10)上开设有若干个通孔(11);在搅拌叶片(10)的左右两端均设置有竖直的刮板(12),刮板(12)与釜体(1)内壁接触;所述釜体(1)的顶部设置有进料斗(4)、安全阀(17)和蒸汽口(18);所述进料斗(4)内设置有分料板(13),所述分料板(13)为上下设置的两个。 1. An insulated chemical reaction kettle, including a kettle body (1), a feed hopper (4) and a motor (6); it is characterized in that: the outer side of the kettle body (1) is sequentially provided with a heat preservation chamber (2) 1. The heating chamber (3) is connected with a vacuum pump (5) in the heat preservation chamber (2), and the top of the heating chamber (3) is connected with a cold water delivery pipe (14) and a hot water delivery pipe (15). ) is equipped with a temperature sensor (16); the motor (6) is arranged at the bottom of the kettle body (1), and the output shaft of the motor (6) is fixedly connected to the stirring shaft (9), and the stirring shaft (9) is vertically upward Entering the kettle body (1), the upper end of the stirring shaft (9) is covered with a bearing (8), and the bearing (8) is fixed on the beam (7), and the beam (7) is fixed on the inner wall of the kettle body (1). Stirring blades (10) are arranged on the stirring shaft (9), and the stirring blades (10) are stainless steel plates, and several through holes (11) are provided on the stirring blades (10); A vertical scraper (12) is provided, and the scraper (12) is in contact with the inner wall of the kettle body (1); the top of the kettle body (1) is provided with a feed hopper (4), a safety valve (17) and a steam mouth (18); the feed hopper (4) is provided with a material distribution plate (13), and the material distribution plate (13) is two upper and lower ones. 2.根据权利要求1所述的一种保温的化学反应釜,其特征在于:所述加热腔(3)的外侧壁上设有隔热层。 2. The heat-preserving chemical reaction kettle according to claim 1, characterized in that: the outer wall of the heating chamber (3) is provided with a heat insulating layer. 3.根据权利要求1所述的一种保温的化学反应釜,其特征在于:所述加热腔(3)的底部设有出水口。 3. The thermal insulation chemical reaction kettle according to claim 1, characterized in that: the bottom of the heating chamber (3) is provided with a water outlet. 4.根据权利要求1所述的一种保温的化学反应釜,其特征在于:所述通孔(11)的直径为5~10mm。 4. The heat-retaining chemical reaction kettle according to claim 1, characterized in that: the diameter of the through hole (11) is 5-10 mm. 5.根据权利要求1所述的一种保温的化学反应釜,其特征在于:所述分料板(13)上设置有漏料孔。 5 . The heat-retaining chemical reaction kettle according to claim 1 , characterized in that: the material distribution plate ( 13 ) is provided with leakage holes. 6 .
CN201520897876.0U 2015-11-12 2015-11-12 Heat retaining chemical reaction cauldron Expired - Lifetime CN205127953U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106423014A (en) * 2016-11-18 2017-02-22 广西大学 Efficient reaction kettle
CN107469417A (en) * 2017-08-28 2017-12-15 宜兴市建华成套环保有限公司 A kind of peripheral transmission half-bridge mud scraper
CN115282914A (en) * 2022-08-12 2022-11-04 安徽匠星联创新材料科技有限公司 Epoxy resin production process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106423014A (en) * 2016-11-18 2017-02-22 广西大学 Efficient reaction kettle
CN107469417A (en) * 2017-08-28 2017-12-15 宜兴市建华成套环保有限公司 A kind of peripheral transmission half-bridge mud scraper
CN115282914A (en) * 2022-08-12 2022-11-04 安徽匠星联创新材料科技有限公司 Epoxy resin production process
CN115282914B (en) * 2022-08-12 2024-10-01 南京康泰建筑灌浆科技有限公司 Epoxy resin production process

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