CN205123346U - Hybrid vehicle carries lithium battery management device - Google Patents
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- CN205123346U CN205123346U CN201520922286.9U CN201520922286U CN205123346U CN 205123346 U CN205123346 U CN 205123346U CN 201520922286 U CN201520922286 U CN 201520922286U CN 205123346 U CN205123346 U CN 205123346U
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 40
- 230000003993 interaction Effects 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 81
- 239000000178 monomer Substances 0.000 claims description 19
- 230000006855 networking Effects 0.000 claims 1
- 239000004065 semiconductor Substances 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 18
- 238000012544 monitoring process Methods 0.000 description 18
- 238000010586 diagram Methods 0.000 description 11
- 230000017525 heat dissipation Effects 0.000 description 11
- 230000002457 bidirectional effect Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229910001006 Constantan Inorganic materials 0.000 description 2
- HPDFFVBPXCTEDN-UHFFFAOYSA-N copper manganese Chemical compound [Mn].[Cu] HPDFFVBPXCTEDN-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
本实用新型公开了一种混合动力车载锂电池管理装置,属于电源技术领域,涉及电池管理方向,管理装置包括STM32处理器、电池参数采集系统、充放电系统、人机交互界面系统、散热系统和报警电路,电池参数采集系统和充放电系统连接在混合动力车载锂电池的电池组上用来检测电池组状态,STM32处理器的输入端连接电池参数采集系统和充放电系统,STM32处理器的输出端连接人机交互界面系统、散热系统和报警电路。本实用新型解决了现有技术中锂电池管理系统功能比较单一,人机交互程度不高的问题,具有功能丰富、人机交互程度高德优点,增强电池均衡和剩余电量的估算,智能程度高。
The utility model discloses a hybrid vehicle-mounted lithium battery management device, which belongs to the technical field of power supplies and relates to the direction of battery management. The management device includes an STM32 processor, a battery parameter acquisition system, a charging and discharging system, a man-machine interaction interface system, a cooling system and The alarm circuit, the battery parameter acquisition system and the charging and discharging system are connected to the battery pack of the hybrid vehicle lithium battery to detect the state of the battery pack. The input terminal of the STM32 processor is connected to the battery parameter collecting system and the charging and discharging system, and the output of the STM32 processor The terminal is connected to the human-computer interaction interface system, cooling system and alarm circuit. The utility model solves the problem that the lithium battery management system in the prior art has relatively single functions and low degree of human-computer interaction, has the advantages of rich functions and high degree of human-computer interaction, enhances battery balance and estimation of remaining power, and has a high degree of intelligence .
Description
技术领域technical field
本实用新型属于电源技术领域,涉及电池管理方向,具体涉及一种混合动力车载锂电池管理装置。The utility model belongs to the technical field of power supplies and relates to the direction of battery management, in particular to a hybrid vehicle lithium battery management device.
背景技术Background technique
随着社会的发展,信息化建设也越来越快,从汽油作为动力的汽车慢慢的想混合动力车转变,最终会采用纯电动汽车。这样不仅缓解能源的消耗,而且还保护了环境;但是锂电池在加热、过充、过放电流、挤压、振动等条件下可能导致电池寿命的缩短以致损坏,还可能发生起火爆炸事件,因此安全性问题成为纯动力和混合动力汽车商业化的主要制约因素;从电动汽车的使用过程中发现,单个电池的寿命远比电动汽车中电池组的使用寿命长,研究表明这是因为单体电池处在不均衡的状态中,充放电过程不均衡,而不断重复的充放电过程加剧了单体电池的不均衡现象,引起单体寿命的缩短,导致所在的电池的寿命缩短,从而使整个电池系统的寿命缩短;这样对于锂电池的管理就非常重要,这不仅影响着锂电池的使用寿命,而且还影响汽车的性能;目前市场上和一些汽车公司做出了许多的锂电池管理系统,但是功能比较单一,人机交互程度不高。有些偏向于电池充放电、剩余电量(SOC)的估算;有些偏向于电池均衡、热管理及性能评估,在锂电池均衡、性能评估方面比较薄弱,而且市场上的电池管理系统价格昂贵,对锂电池的管理效率不高。With the development of society, the construction of information technology is getting faster and faster. From gasoline-powered cars to hybrid cars, pure electric cars will eventually be adopted. This not only alleviates energy consumption, but also protects the environment; however, under conditions such as heating, overcharging, over-discharging, extrusion, and vibration, lithium batteries may shorten battery life and cause damage, and may also cause fire and explosion events. Safety issues have become a major constraint on the commercialization of pure power and hybrid vehicles; from the use of electric vehicles, it has been found that the life of a single battery is much longer than that of the battery pack in an electric vehicle, and studies have shown that this is because the single battery In an unbalanced state, the charging and discharging process is not balanced, and the repeated charging and discharging process aggravates the unbalanced phenomenon of the single battery, causing the shortening of the life of the single battery and shortening the life of the battery where it is located, thus making the entire battery The life of the system is shortened; this is very important for the management of the lithium battery, which not only affects the service life of the lithium battery, but also affects the performance of the car; currently on the market and some car companies have made many lithium battery management systems, but The function is relatively single, and the degree of human-computer interaction is not high. Some are biased towards the estimation of battery charging and discharging, remaining capacity (SOC); some are biased towards battery equalization, thermal management and performance evaluation, and are relatively weak in lithium battery equalization and performance evaluation, and the battery management system on the market is expensive. The battery is not managed efficiently.
发明内容Contents of the invention
根据以上现有技术的不足,本实用新型所要解决的技术问题是提出一种混合动力车载锂电池管理装置,通过设置电池参数采集系统,优化人机交互界面系统,解决了现有技术中锂电池管理系统功能比较单一,人机交互程度不高的问题,具有功能丰富、人机交互程度高德优点,增强电池均衡和剩余电量的估算,智能程度高。According to the deficiencies of the prior art above, the technical problem to be solved by this utility model is to propose a hybrid vehicle lithium battery management device, by setting the battery parameter acquisition system and optimizing the human-computer interaction interface system, it solves the problems of the lithium battery in the prior art. The function of the management system is relatively single, and the degree of human-computer interaction is not high. It has the advantages of rich functions and high degree of human-computer interaction. It enhances battery balance and estimation of remaining power, and has a high degree of intelligence.
为了解决上述技术问题,本实用新型采用的技术方案为:一种混合动力车载锂电池管理装置,所述混合动力车载锂电池管理装置包括STM32处理器、电池参数采集系统、充放电系统、人机交互界面系统、散热系统和报警电路,电池参数采集系统和充放电系统连接在混合动力车载锂电池的电池组上用来检测电池组状态,STM32处理器的输入端连接电池参数采集系统和充放电系统,STM32处理器的输出端连接人机交互界面系统、散热系统和报警电路。In order to solve the above technical problems, the technical solution adopted by the utility model is: a hybrid vehicle lithium battery management device, the hybrid vehicle lithium battery management device includes an STM32 processor, a battery parameter acquisition system, a charging and discharging system, a man-machine The interactive interface system, heat dissipation system and alarm circuit, the battery parameter acquisition system and the charge and discharge system are connected to the battery pack of the hybrid vehicle lithium battery to detect the state of the battery pack, and the input terminal of the STM32 processor is connected to the battery parameter acquisition system and the charge and discharge system. system, the output of the STM32 processor is connected to the human-computer interaction interface system, cooling system and alarm circuit.
上述装置中,所述电池参数采集系统包括电池监测模块,电池监测模块包括8个电量检测子模块,电量检测子模块同时与电池组中设有的8个单体组相连接,每个单体组包括6个单体,每个单体组分别连接有电量检测子模块,电量检测子模块均连接到STM32处理器并控制电量检测子模块的工作。所述电池监测模块采用的是电池管理芯片AD7280,电量检测子模块采用的是电池电量计芯片DS2788,电池监测模块中包括多个由电阻和MOS管组成的均衡充电电路。所述电池监测模块中的8个电量检测子模块通过菊花链相连,同时连接检测48块单体用来采集单体的电压、温度信息数据。所述充放电系统包括双向DC-DC模块、第一电流检测模块、第二电流检测模块和继电器切换模块,第一电流检测模块连接在电池组上,第一电流检测模块连接STM32处理器并发送检测到的电池组数据到STM32处理器,继电器切换模块连接第一电流检测模块、第二电流检测模块和STM32处理器,STM32处理器连接双向DC-DC模块和第二电流检测模块。所述人机交互界面系统包括整车控制器、CAN总线模块和车载显示器,STM32处理器连接CAN总线模块,CAN总线模块连接整车控制器,整车控制器连接车载显示器。所述散热系统包括多点温度检测模块和散热电路,多点温度检测模块连接在电池组上并采集电池组的温度信息,STM32处理器连接多点温度检测模块并接收多点温度检测模块的检测信息,多点温度检测模块连接散热电路。所述混合动力车载锂电池管理装置还包括远程控制终端,远程控制终端连接人机交互界面系统。所述远程控制终端包括WIFI无线模块、无线路由器、中央服务器、控制终端和智能手机,人机交互界面系统连接WIFI无线模块并通过WIFI无线模块传送数据信息,无线路由器连接WIFI无线模块并接收数据信息,无线路由器与中央服务器连接,中央服务器连接控制终端并将信息传送至控制终端,控制终端把故障信息通过网路传送给智能手机。In the above device, the battery parameter collection system includes a battery monitoring module, the battery monitoring module includes 8 power detection sub-modules, and the power detection sub-modules are simultaneously connected with 8 monomer groups provided in the battery pack, each monomer The group includes 6 monomers, and each monomer group is connected to a power detection sub-module, which is connected to the STM32 processor and controls the work of the power detection sub-module. The battery monitoring module uses a battery management chip AD7280, and the power detection sub-module uses a battery fuel gauge chip DS2788. The battery monitoring module includes a plurality of equalizing charging circuits composed of resistors and MOS tubes. The 8 power detection sub-modules in the battery monitoring module are connected through a daisy chain, and 48 cells are connected and detected at the same time to collect voltage and temperature information data of the cells. The charging and discharging system includes a bidirectional DC-DC module, a first current detection module, a second current detection module and a relay switching module, the first current detection module is connected to the battery pack, and the first current detection module is connected to the STM32 processor and sends The detected battery pack data is sent to the STM32 processor, the relay switching module is connected to the first current detection module, the second current detection module and the STM32 processor, and the STM32 processor is connected to the bidirectional DC-DC module and the second current detection module. The human-computer interaction interface system includes a vehicle controller, a CAN bus module and a vehicle display, the STM32 processor is connected to the CAN bus module, the CAN bus module is connected to the vehicle controller, and the vehicle controller is connected to the vehicle display. The heat dissipation system includes a multipoint temperature detection module and a heat dissipation circuit. The multipoint temperature detection module is connected to the battery pack and collects the temperature information of the battery pack. The STM32 processor is connected to the multipoint temperature detection module and receives the detection of the multipoint temperature detection module. information, the multi-point temperature detection module is connected to the heat dissipation circuit. The hybrid vehicle lithium battery management device also includes a remote control terminal connected to the human-computer interaction interface system. The remote control terminal includes a WIFI wireless module, a wireless router, a central server, a control terminal and a smart phone, the human-computer interaction interface system is connected to the WIFI wireless module and transmits data information through the WIFI wireless module, and the wireless router is connected to the WIFI wireless module and receives data information , the wireless router is connected to the central server, the central server is connected to the control terminal and transmits the information to the control terminal, and the control terminal transmits the fault information to the smart phone through the network.
本实用新型有益效果是:本实用新型旨在提供一种混合机动车载锂电池的的管理装置,主要用于目前混合动力车和纯动力车的锂电池管理,通过车载显示器可以实时显示电池的各项参数以及电路的参数,还有报警装置对故障及时预警,提高了锂电池充放电和使用时的安全性,提高了电池使用寿命和效率,而且成本低,具有很好的市场前景。The beneficial effects of the utility model are: the utility model aims to provide a management device for a hybrid vehicle-mounted lithium battery, which is mainly used for lithium battery management of a current hybrid vehicle and a pure power vehicle, and can display the status of the battery in real time through a vehicle-mounted display Various parameters and circuit parameters, as well as an alarm device can give timely warning of faults, improve the safety of lithium battery charging and discharging and use, improve the service life and efficiency of the battery, and have low cost, which has a good market prospect.
本实用新型所发明的锂电池管理系统,最多能够同时对48节电池单体在充放电时,对电池的信号进行采集,并且还有剩余电量(SOC)检测以及对过压、欠压、过流、过温等现象进行报警,还能在人机界面进行显示各项参数,并且人能通过界面可以设置电池的各项参数的预警值。The lithium battery management system invented by the utility model can collect the signal of the battery when charging and discharging up to 48 battery cells at the same time, and also has the detection of the remaining power (SOC) and the detection of overvoltage, undervoltage, and overvoltage. It can also display various parameters on the man-machine interface, and the human can set the early warning value of various parameters of the battery through the interface.
附图说明Description of drawings
下面对本说明书附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this specification and the marks in the drawings:
图1是本实用新型的具体实施方式的混合动力车载锂电池管理装置的原理框图。Fig. 1 is a functional block diagram of a hybrid vehicle lithium battery management device according to a specific embodiment of the present invention.
图2是本实用新型的具体实施方式的电池参数采集系统的结构框图。Fig. 2 is a structural block diagram of a battery parameter acquisition system according to a specific embodiment of the present invention.
图3是本实用新型的具体实施方式的剩余电量采集的电路原理图。Fig. 3 is a schematic circuit diagram of the remaining power collection of the specific embodiment of the present invention.
图4是本实用新型的具体实施方式的电池监测模块中采集电池信息的电路原理图。Fig. 4 is a schematic diagram of a circuit for collecting battery information in the battery monitoring module according to a specific embodiment of the present invention.
图5是本实用新型的具体实施方式的充放电系统的原理框图。Fig. 5 is a functional block diagram of the charging and discharging system of the specific embodiment of the present invention.
图6是本实用新型的具体实施方式的双向DC-DC模块的电路原理图。Fig. 6 is a schematic circuit diagram of a bidirectional DC-DC module according to a specific embodiment of the present invention.
图7是本实用新型的具体实施方式的远程控制终端的原理框图。Fig. 7 is a functional block diagram of a remote control terminal according to a specific embodiment of the present invention.
具体实施方案:Specific implementation plan:
下面对照说明书附图,通过对实施例的描述,本实用新型的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域技术人员对本实用新型的发明构思、技术方案有更完整、准确和深入的理解。In the following, by referring to the accompanying drawings of the description, through the description of the embodiments, the specific implementation of the present utility model, such as the shape and structure of each component involved, the mutual position and connection relationship between each part, the function and working principle of each part, The manufacturing process, operation and use method, etc. are further described in detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present utility model.
一种混合动力车载锂电池管理装置,其原理框图如图1所示,装置包括STM32处理器、电池参数采集系统、充放电系统、人机交互界面系统、散热系统和报警电路,电池参数采集系统和充放电系统连接在混合动力车载锂电池的电池组上用来检测电池组状态,STM32处理器的输入端连接电池参数采集系统和充放电系统,STM32处理器的输出端连接人机交互界面系统、散热系统和报警电路。管理装置中,电池参数采集系统采集电池组的信息,通过充放电系统对电池组进行充放电,通过人机交互界面系统的CAN总线模块把信息传给人机交互界面系统显示出来,散热系统连接电池组检测电池组的温度并根据STM32处理器驱动散热电路进行降温,报警电路用于对过压、欠压、温度过高、过流等现象进行预警。STM32处理器都是以STM32单片机为核心的处理器,为了叙述方便做以区分,STM32单片机是一种成本较低应用广泛的32位单片机,其功能强大性价比高;本实用新型中STM32处理器是电池管理系统的控制核心,用来驱动控制与其连接的各模块。A hybrid vehicle lithium battery management device, its functional block diagram is shown in Figure 1, the device includes a STM32 processor, battery parameter acquisition system, charging and discharging system, human-computer interaction interface system, heat dissipation system and alarm circuit, battery parameter acquisition system It is connected with the charging and discharging system to the battery pack of the hybrid vehicle lithium battery to detect the state of the battery pack. The input end of the STM32 processor is connected to the battery parameter acquisition system and the charging and discharging system, and the output end of the STM32 processor is connected to the human-computer interaction interface system. , cooling system and alarm circuit. In the management device, the battery parameter acquisition system collects the information of the battery pack, charges and discharges the battery pack through the charging and discharging system, and transmits the information to the man-machine interaction interface system for display through the CAN bus module of the man-machine interface system, and the cooling system is connected to The battery pack detects the temperature of the battery pack and drives the heat dissipation circuit to cool down according to the STM32 processor. The alarm circuit is used to warn of overvoltage, undervoltage, overtemperature, overcurrent and other phenomena. STM32 processors are all processors with STM32 single-chip microcomputer as the core. For the convenience of narration, they are distinguished. STM32 single-chip microcomputer is a 32-bit single-chip microcomputer with low cost and wide application, and its function is powerful and cost-effective; The control core of the battery management system is used to drive and control the modules connected to it.
电池参数采集系统的结构框图如图2所示,电池参数采集系统包括电池监测模块,电池监测模块包括8个电量检测子模块,电量检测子模块同时与电池组中设有的8个单体组相连接,每个单体组包括6个单体,每个单体组分别连接有电量检测子模块,电量检测子模块均连接到STM32处理器并控制电量检测子模块的工作。电池监测模块的8个电量检测子模块通过菊花链相连,总共能够同时对48块单体进行检测,各个子模块再与单体相连,采集所述单体电压、温度信息,通过均衡电路可实现对电池的均衡充电。电池监测模块采用的是电池管理芯片AD7280,电量检测子模块采用的是电池电量计芯片DS2788,电池监测模块中包括多个由电阻和MOS管组成的均衡充电电路。The structural block diagram of the battery parameter acquisition system is shown in Figure 2. The battery parameter acquisition system includes a battery monitoring module. The battery monitoring module includes 8 power detection sub-modules. Each monomer group includes 6 monomers, and each monomer group is connected with a power detection sub-module. The power detection sub-module is connected to the STM32 processor and controls the work of the power detection sub-module. The 8 power detection sub-modules of the battery monitoring module are connected through a daisy chain, and a total of 48 monomers can be detected at the same time, and each sub-module is connected to the monomers to collect the voltage and temperature information of the monomers. Balanced charging of batteries. The battery monitoring module uses the battery management chip AD7280, and the power detection sub-module uses the battery fuel gauge chip DS2788. The battery monitoring module includes multiple equalizing charging circuits composed of resistors and MOS tubes.
电池监测模块的电路原理图如图3和图4所示,电量检测子模块以DS2788作为采集剩余电量的主芯片,如图3所示,整个电路通过PK+和PK-进行供电,正极和负极与电池两端进行连接,STM32处理器通过单总线从DATA口读取数据。首先需要通过厂家提供的DS2788上位机将充满的一节电池进行完全放电记录下单体电池的总电量,然后就用STM32处理器通过单总线读取剩余电量。The circuit diagram of the battery monitoring module is shown in Figure 3 and Figure 4. The power detection sub-module uses DS2788 as the main chip for collecting the remaining power, as shown in Figure 3. The entire circuit is powered by PK+ and PK-, and the positive and negative poles are connected to the The two ends of the battery are connected, and the STM32 processor reads data from the DATA port through a single bus. First, you need to completely discharge a fully charged battery through the DS2788 host computer provided by the manufacturer to record the total power of the single battery, and then use the STM32 processor to read the remaining power through the single bus.
如图4所示,电池监测模块中采集电池信息的原理图,电池监测模块由电源管理芯片AD728作为主芯片,VIN0至VIN6引脚间每相邻两个之间可放一节锂电池,通过R37、R43、R41、Q11构成其均衡充电电路,同过CB1引脚控制MOS管Q11的栅极的通断,来控制电池的均衡充电。如上所述,电池监测模块中设有多个均衡电路,CB2至CB6也是同样的控制方式,后面的电路都是在第一级的基础上叠加相同的电路,总共六路电池接口;R4、R6、R8、R10、R11、R13这六个热敏电阻分别放在六块单体电池上,通过电池上的温度变化,使热敏电阻阻值发生变化,AD7280通过变化热敏电阻阻值导致引脚的电压不同计算出温度大小,采集到单体温度信息。进一步的,实际上需要用8个类似的电路进行级联,通过ALERTHI、SDIHI、/CNVSTHI、SDOHI、SCLKHI、/CSHI、/PDHI这几个引脚分别与后级的ALERT、SDI、/CNVST、SDO、SCLK、/CS、/PD引脚相连形成菊花链,单片机通过菊花链,对AD7280电池检测系统进行写命令和读取数据。As shown in Figure 4, the schematic diagram of collecting battery information in the battery monitoring module. The battery monitoring module uses the power management chip AD728 as the main chip, and a lithium battery can be placed between each adjacent pin of VIN0 to VIN6. R37, R43, R41, and Q11 constitute its equalizing charging circuit, and control the on-off of the gate of the MOS transistor Q11 through the CB1 pin to control the equalizing charging of the battery. As mentioned above, there are multiple equalization circuits in the battery monitoring module. CB2 to CB6 are also controlled in the same way. The latter circuits are all superimposed on the basis of the first level. There are six battery interfaces in total; R4, R6, The six thermistors R8, R10, R11, and R13 are respectively placed on six single batteries, and the resistance of the thermistor changes through the temperature change on the battery. AD7280 causes the pin The voltage is different to calculate the temperature, and the temperature information of the monomer is collected. Further, in fact, it is necessary to use 8 similar circuits for cascading, and through the pins of ALERTHI, SDIHI, /CNVSTHI, SDOHI, SCLKHI, /CSHI, /PDHI, they are respectively connected to the ALERT, SDI, /CNVST, The SDO, SCLK, /CS, and /PD pins are connected to form a daisy chain, and the microcontroller writes commands and reads data to the AD7280 battery detection system through the daisy chain.
如图5所示,充放电系统包括双向DC-DC模块、第一电流检测模块、第二电流检测模块和继电器切换模块,第一电流检测模块连接在电池组上检测电池组的状态,第一电流检测模块连接STM32处理器并发送检测到的电池组数据到STM32处理器,继电器切换模块连接第一电流检测模块、第二电流检测模块和STM32处理器,STM32处理器连接双向DC-DC模块和第二电流检测模块。电池充电时通过电源连接继电器切换模块,继电器切换模块通过STM32处理器器控制,切换到充电模式,再通过第二电流检测模块把电流信息传回STM32处理器,再通过双向DC-DC模块把电能通过第一电流检测模块,输送给电池组进行充电;电池放电时是由电池组通过第一电流检测模块,再与继电器切换模块相连接,如上所述切换到放电模式,通过放电部分与第二电流检测模块相连接,把电能输送给负载,实现锂电池充放电的管理。第一电流检测模块和第二电流检测模块结构相似,采用的是锰铜分流器,电流通过锰铜分流器时测量电压,通过I=U/R;可以求出输入输出电流,测量电压可以使用STM32的AD采集。As shown in Figure 5, the charging and discharging system includes a bidirectional DC-DC module, a first current detection module, a second current detection module and a relay switching module, the first current detection module is connected to the battery pack to detect the state of the battery pack, the first The current detection module is connected to the STM32 processor and sends the detected battery pack data to the STM32 processor, the relay switching module is connected to the first current detection module, the second current detection module and the STM32 processor, and the STM32 processor is connected to the bidirectional DC-DC module and The second current detection module. When the battery is charging, the relay switching module is connected to the power supply. The relay switching module is controlled by the STM32 processor to switch to the charging mode, and then the current information is transmitted back to the STM32 processor through the second current detection module, and then the electric energy is transmitted through the bidirectional DC-DC module. Through the first current detection module, it is sent to the battery pack for charging; when the battery is discharged, the battery pack passes through the first current detection module, and then connects with the relay switching module. The current detection modules are connected to transmit electric energy to the load to realize the management of charging and discharging of lithium batteries. The structure of the first current detection module is similar to that of the second current detection module. It uses a manganese-copper shunt. When the current passes through the manganese-copper shunt, the voltage is measured. Through I=U/R, the input and output current can be obtained, and the measured voltage can be used AD acquisition of STM32.
如图6所示,双向DC-DC模块是以开关电源管理芯片TL494作为主芯片,通过TL494的两路比较器,可以对电压电流进行控制;U4主要是作为充电的主芯片,构成BUCK降压斩波电路,通过把R20和R17之间的电压反馈给TL494的1引脚,然后通过STM32处理器DA输入一个给定电压给TL494的2引脚,然后TL494产生的PWM波驱动Q5、Q6、Q7三个并联的N-MOSFET,实现降压,再通过比较可以把电压稳在一个恒定值,可以通过改变输入的DA值来调节充电电压;通过继电器U3的切换可以把R27、R28、R29三个并联康铜丝电阻上的电压反馈给TL494的1引脚,再通过单片机DA输入一个电压给TL494的2引脚,通过这两个引脚电压比较,然后TL494产生的PWM波驱动Q5、Q6、Q7三个并联的N-MOSFET,可以通过改变输入的DA值来调节输出达到恒定的电流值。As shown in Figure 6, the bidirectional DC-DC module uses the switching power supply management chip TL494 as the main chip, and the voltage and current can be controlled through the two comparators of TL494; U4 is mainly used as the main chip for charging, forming a BUCK step-down The chopper circuit feeds back the voltage between R20 and R17 to pin 1 of TL494, and then inputs a given voltage to pin 2 of TL494 through the STM32 processor DA, and then the PWM wave generated by TL494 drives Q5, Q6, Three N-MOSFETs connected in parallel in Q7 realize step-down, and then the voltage can be stabilized at a constant value through comparison, and the charging voltage can be adjusted by changing the input DA value; through the switching of the relay U3, the three voltages of R27, R28, and R29 can be adjusted. The voltage on two parallel constantan wire resistors is fed back to pin 1 of TL494, and then a voltage is input to pin 2 of TL494 through the microcontroller DA, and the voltages of these two pins are compared, and then the PWM wave generated by TL494 drives Q5 and Q6 , Q7 three N-MOSFETs in parallel can adjust the output to reach a constant current value by changing the input DA value.
U1主要是作为放电的主芯片,构成Boost升压斩波电路;把R1和R3的电压反馈给TL494的16号引脚,通过单片机给DA2一个电压,通过TL494的15和16号引脚的比较,然后TL494产生的PWM波驱动Q1、Q2、Q3三个并联的N-MOSFET,实现升压压,通过调节DA2的电压值可以实现调节输出电压;可以把R27、R28、R29三个并联康铜丝电阻上的电压反馈给TL494的1引脚,再通过调节DA1的输入电压给TL494的2引脚,通过比较可以使输出的电流限定在一定的范围内,起到限流的作用。U1 is mainly used as the main chip for discharge, which constitutes a Boost chopper circuit; the voltage of R1 and R3 is fed back to the 16th pin of TL494, and a voltage is given to DA2 through the single-chip microcomputer, and the 15th and 16th pins of TL494 are compared. , and then the PWM wave generated by TL494 drives the three parallel N-MOSFETs of Q1, Q2, and Q3 to realize the boost voltage, and the output voltage can be adjusted by adjusting the voltage value of DA2; the three parallel constantan of R27, R28, and R29 can be connected The voltage on the wire resistor is fed back to pin 1 of TL494, and then the input voltage of DA1 is adjusted to pin 2 of TL494. Through comparison, the output current can be limited within a certain range, which acts as a current limiter.
人机交互界面系统包括整车控制器、CAN总线模块和车载显示器,STM32处理器连接CAN总线模块,CAN总线模块连接整车控制器,整车控制器连接车载显示器,STM32处理器把信息通过CAN总线模块传回整车控制器,整车控制器连接车载显示器,把信息通过车载显示器进行显示。混合动力车载锂电池管理装置中还设置了远程控制终端,远程控制终端连接人机交互界面系统,如图7所示,远程控制终端包括WIFI无线模块、无线路由器、中央服务器、控制终端和智能手机,人机交互界面系统连接WIFI无线模块并通过WIFI无线模块传送数据信息,无线路由器连接WIFI无线模块并接收数据信息,无线路由器与中央服务器连接,中央服务器连接控制终端并将信息传送至控制终端,通常选用英特网传送信息到控制终端,控制终端把故障信息通过网路传送给智能手机,通知管理人员,实现无人化管理。The human-computer interaction interface system includes the vehicle controller, CAN bus module and vehicle display, the STM32 processor is connected to the CAN bus module, the CAN bus module is connected to the vehicle controller, the vehicle controller is connected to the vehicle display, and the STM32 processor transmits information through CAN The bus module sends back to the vehicle controller, and the vehicle controller is connected to the vehicle display to display the information through the vehicle display. A remote control terminal is also installed in the hybrid vehicle lithium battery management device, and the remote control terminal is connected to the human-computer interaction interface system, as shown in Figure 7, the remote control terminal includes a WIFI wireless module, a wireless router, a central server, a control terminal and a smart phone , the human-computer interaction interface system is connected to the WIFI wireless module and transmits data information through the WIFI wireless module, the wireless router is connected to the WIFI wireless module and receives data information, the wireless router is connected to the central server, the central server is connected to the control terminal and transmits the information to the control terminal, Usually, the Internet is used to transmit information to the control terminal, and the control terminal transmits the fault information to the smart phone through the network to notify the management personnel to realize unmanned management.
散热系统包括多点温度检测模块和散热电路,多点温度检测模块连接在电池组上并采集电池组的温度信息,STM32处理器连接多点温度检测模块并接收多点温度检测模块的检测信息,多点温度检测模块连接散热电路。散热系统通过多点温度检测模块采集电池组的温度信息,把信息传回STM32处理器进行处理,STM32处理器连接有散热电路和报警电路,通过STM32处理器驱动散热电路。报警电路用于对过压、欠压、温度过高、过流等现象进行预警,在接收到处理器的报警指令后发出报警信号。本实用新型主要功能位通过人机交互界面系统,把电路工作的模式、单体的电压和温度、电池组的电压和温度、充放电总电流、单体组的剩余电量等数据信息显示在车载显示屏上,进行实时监测,并且能够人工对其进行操作,实现友好的人机交互;并且对过压、过流、欠压和温度过高等故障进行显示,通过报警电路对上述故障进行报警,实现电池管理系统的智能化。The heat dissipation system includes a multi-point temperature detection module and a heat dissipation circuit. The multi-point temperature detection module is connected to the battery pack and collects the temperature information of the battery pack. The STM32 processor is connected to the multi-point temperature detection module and receives the detection information of the multi-point temperature detection module. The multi-point temperature detection module is connected with the cooling circuit. The heat dissipation system collects the temperature information of the battery pack through the multi-point temperature detection module, and sends the information back to the STM32 processor for processing. The STM32 processor is connected with a heat dissipation circuit and an alarm circuit, and the heat dissipation circuit is driven by the STM32 processor. The alarm circuit is used for early warning of over-voltage, under-voltage, over-temperature, over-current and other phenomena, and sends out an alarm signal after receiving the alarm command from the processor. The main function of the utility model is to display data information such as the circuit working mode, the voltage and temperature of the monomer, the voltage and temperature of the battery pack, the total charge and discharge current, and the remaining power of the monomer group on the vehicle through the human-computer interaction interface system. On the display screen, real-time monitoring is carried out, and it can be operated manually to realize friendly human-computer interaction; and faults such as overvoltage, overcurrent, undervoltage and overtemperature are displayed, and the above faults are alarmed through the alarm circuit. Realize the intelligence of the battery management system.
本实用新型具体的工作流程为:混合动力车载锂电池主要有电池供电状态和电池充电状态,当为充电状态时,电源通过继电器切换电路切换为充电模式,通过第二电流检测模块,通过STM32处理器采集电源输出电流,通过STM32处理器控制双向DC-DC模块,输出给定电流,通过第一电流检测模块,采集输出电流反馈给单片机进行PID调节,使输出电流恒定,并且对输出电压根据电池的限定值进行限定,并且通过STM32处理器对电池监测模块对锂电池单体进行均衡处理,实现均衡充电;当为放电状态时,电池组与第一电流检测模块相连接,通过继电器切换电路切换至放电模式,再连接至双向DC-DC模块,通过STM32处理器对双向DC-DC模块进行控制,使输出电压恒定,对电流进行限制,通过第二电流检测模块把输出电流传回给STM32处理器,再通过继电器切换电路切换到负载,对负载进行供电。电池监测模块采集单体的电压和温度,电量检测子模块则检测单体组的剩余电量,多点温度检测模块采集电池组的温度,并把这些信息传回STM32处理器,进行处理,若温度过高则驱动散热电路进行散热,若出现过流、过压、欠流、欠压和温度过高等故障,通过STM32处理器驱动报警电路,实现对故障进行预警。STM32处理器再把这些信息通过CAN总线模块传回整车传感器,整车处理器与车载显示器相连接,把信息在车载显示器上进行显示,实现人工对其操作友好的人机交互。The specific working process of the utility model is as follows: the hybrid vehicle lithium battery mainly has a battery power supply state and a battery charging state. When it is in the charging state, the power supply is switched to the charging mode through the relay switching circuit, and is processed by the second current detection module through STM32. The device collects the output current of the power supply, controls the bidirectional DC-DC module through the STM32 processor, and outputs a given current. Through the first current detection module, the collected output current is fed back to the single-chip microcomputer for PID adjustment, so that the output current is constant, and the output voltage is adjusted according to the battery The limit value is limited, and the battery monitoring module is used to balance the lithium battery cells through the STM32 processor to achieve balanced charging; when it is in the discharge state, the battery pack is connected to the first current detection module, and the relay switching circuit is switched Go to the discharge mode, then connect to the bidirectional DC-DC module, control the bidirectional DC-DC module through the STM32 processor, keep the output voltage constant, limit the current, and pass the output current back to the STM32 for processing through the second current detection module switch, and then switch to the load through the relay switching circuit to supply power to the load. The battery monitoring module collects the voltage and temperature of the cell, the power detection sub-module detects the remaining power of the cell group, the multi-point temperature detection module collects the temperature of the battery pack, and sends the information back to the STM32 processor for processing. If it is too high, the cooling circuit will be driven to dissipate heat. If there are faults such as overcurrent, overvoltage, undercurrent, undervoltage, and overtemperature, the STM32 processor will drive the alarm circuit to realize early warning of the fault. The STM32 processor then transmits the information back to the vehicle sensor through the CAN bus module, and the vehicle processor is connected to the vehicle display to display the information on the vehicle display to realize human-computer interaction that is friendly to manual operations.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model. The protection scope of the present utility model should be determined by the protection scope defined in the claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105958595A (en) * | 2016-06-21 | 2016-09-21 | 河北竞和钛硅碳材料有限公司 | Network based emergency starting power supply system for motor train unit |
| CN106501727A (en) * | 2016-11-22 | 2017-03-15 | 天津梦琪科技有限公司 | A kind of battery for electric automobile electric quantity monitoring system for prompting |
| CN106785208A (en) * | 2016-12-29 | 2017-05-31 | 江苏春兰清洁能源研究院有限公司 | A kind of Li-ion batteries piles remote control preheating system control device and control method |
| CN107834519A (en) * | 2017-11-20 | 2018-03-23 | 莱克电气股份有限公司 | Lithium battery protection control ASIC chip system |
| CN107864202A (en) * | 2017-11-09 | 2018-03-30 | 中车株洲电力机车有限公司 | A kind of accumulation power supply management system and accumulation power supply |
| CN109066901A (en) * | 2018-09-18 | 2018-12-21 | 湖南柿竹园有色金属有限责任公司 | A kind of more battery packs control administrative skills of computer room |
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| CN109895656A (en) * | 2019-01-22 | 2019-06-18 | 合肥中科昂辉科技有限公司 | A kind of vehicle-mounted management system based on AUTOSAR |
| CN111446771A (en) * | 2020-05-21 | 2020-07-24 | 河南赛贝电子科技有限公司 | An intelligent backup power device for online real-time acquisition equipment |
| CN112428879A (en) * | 2020-12-03 | 2021-03-02 | 重庆峘能电动车科技有限公司 | Battery pack and battery management control system with same |
| CN116906382A (en) * | 2023-06-02 | 2023-10-20 | 北京精密机电控制设备研究所 | Dual-redundancy electro-mechanical static pressure servo actuator with detectable full life cycle |
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| CN105958595A (en) * | 2016-06-21 | 2016-09-21 | 河北竞和钛硅碳材料有限公司 | Network based emergency starting power supply system for motor train unit |
| CN106501727A (en) * | 2016-11-22 | 2017-03-15 | 天津梦琪科技有限公司 | A kind of battery for electric automobile electric quantity monitoring system for prompting |
| CN106785208A (en) * | 2016-12-29 | 2017-05-31 | 江苏春兰清洁能源研究院有限公司 | A kind of Li-ion batteries piles remote control preheating system control device and control method |
| WO2019041692A1 (en) * | 2017-08-28 | 2019-03-07 | 丰县宏祥电子科技有限公司 | Special high-power dc-dc 12v30a converter for micro-electric vehicle |
| CN107864202A (en) * | 2017-11-09 | 2018-03-30 | 中车株洲电力机车有限公司 | A kind of accumulation power supply management system and accumulation power supply |
| CN107834519A (en) * | 2017-11-20 | 2018-03-23 | 莱克电气股份有限公司 | Lithium battery protection control ASIC chip system |
| CN109066901A (en) * | 2018-09-18 | 2018-12-21 | 湖南柿竹园有色金属有限责任公司 | A kind of more battery packs control administrative skills of computer room |
| CN109895656A (en) * | 2019-01-22 | 2019-06-18 | 合肥中科昂辉科技有限公司 | A kind of vehicle-mounted management system based on AUTOSAR |
| CN111446771A (en) * | 2020-05-21 | 2020-07-24 | 河南赛贝电子科技有限公司 | An intelligent backup power device for online real-time acquisition equipment |
| CN112428879A (en) * | 2020-12-03 | 2021-03-02 | 重庆峘能电动车科技有限公司 | Battery pack and battery management control system with same |
| CN116906382A (en) * | 2023-06-02 | 2023-10-20 | 北京精密机电控制设备研究所 | Dual-redundancy electro-mechanical static pressure servo actuator with detectable full life cycle |
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