CN205121908U - Large -power LED traffic signal lamp - Google Patents

Large -power LED traffic signal lamp Download PDF

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Publication number
CN205121908U
CN205121908U CN201520921857.7U CN201520921857U CN205121908U CN 205121908 U CN205121908 U CN 205121908U CN 201520921857 U CN201520921857 U CN 201520921857U CN 205121908 U CN205121908 U CN 205121908U
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light source
led
light
traffic signal
led light
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李敦祥
林元富
吴德立
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Duolun Technology Corp ltd
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NANJING DORON TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了一种大功率LED交通信号灯,包括后罩、散热器、LED光源灯板、电源、整体透镜、菲涅尔透镜和光学前罩,其中散热器与电源安装在后罩底部,LED光源灯板贴装在散热器,LED光源灯板与散热器之间涂有导热材料,整体透镜压在LED光源灯板上,菲涅尔透镜安装在光学前罩内侧,光学前罩与后罩固定;所述的LED光源灯板均匀布设若干大功率的LED,整体透镜对每颗LED进行独立配光,光学前罩均匀分布有微棱镜;LED发出的光经过整体透镜汇聚成对应角度的发射光,再经过菲涅尔透镜的光学板汇聚成环形的平行光,再通过光学前罩射出所需角度的均匀光线。该大功率LED交通信号灯能大大提高大功率LED光源的光线利用率,使用寿命长,降低使用成本,安全可靠。

The utility model discloses a high-power LED traffic signal lamp, which comprises a rear cover, a radiator, an LED light source lamp board, a power supply, an integral lens, a Fresnel lens and an optical front cover, wherein the radiator and the power supply are installed at the bottom of the rear cover, The LED light source light board is mounted on the heat sink, the heat conducting material is coated between the LED light source light board and the heat sink, the whole lens is pressed on the LED light source light board, the Fresnel lens is installed inside the optical front cover, the optical front cover and the rear The cover is fixed; the LED light source light board is evenly arranged with a number of high-power LEDs, and the overall lens performs independent light distribution on each LED, and the optical front cover is evenly distributed with microprisms; the light emitted by the LEDs is converged into a corresponding angle through the overall lens The emitted light is then converged by the optical plate of the Fresnel lens into a ring-shaped parallel light, and then the uniform light at the required angle is emitted through the optical front cover. The high-power LED traffic signal lamp can greatly improve the light utilization rate of the high-power LED light source, has a long service life, reduces use cost, and is safe and reliable.

Description

一种大功率LED交通信号灯A high-power LED traffic signal light

技术领域technical field

本实用新型涉及一种交通信号灯,尤其是一种大功率LED交通信号灯,具体地说是用于各种道路交通路口起指示作用的交通信号灯。The utility model relates to a traffic signal lamp, in particular to a high-power LED traffic signal lamp, in particular to a traffic signal lamp used for indicating various road traffic crossings.

背景技术Background technique

目前市场上主流的信号灯是采用φ5mm的子弹型LED发光二极管密集排列的型式,通过子弹型LED发光二极管排列形成各种指示灯的图案,其配光型式简单,但无法满足LED的光学设计,LED光学效率利用率低。随着大功率LED的发展,LED单管的流明数得以大幅度提升,因此在交通信号灯上利用大功率LED是当前急需解决的问题。At present, the mainstream signal lights on the market adopt the dense arrangement of φ5mm bullet-shaped LED light-emitting diodes, and form various patterns of indicator lights through the arrangement of bullet-shaped LED light-emitting diodes. The light distribution type is simple, but it cannot meet the optical design of LED. The utilization rate of optical efficiency is low. With the development of high-power LEDs, the lumens of a single LED tube can be greatly increased. Therefore, the use of high-power LEDs in traffic lights is an urgent problem to be solved.

由于LED光源具有耗电量低、发光率高和使用寿命长的优点,被广泛用于交通信号灯。但未经二次光学处理的LED信号灯光源亮度虽高,但亮度不均匀,轴线方向亮度高,比较刺眼,视角越大亮度越低,光通量分布极不合理。Because LED light sources have the advantages of low power consumption, high luminous efficiency and long service life, they are widely used in traffic lights. However, although the brightness of the LED signal light source without secondary optical treatment is high, the brightness is uneven, the brightness in the axial direction is high, and it is rather dazzling. The larger the viewing angle, the lower the brightness, and the luminous flux distribution is extremely unreasonable.

发明内容Contents of the invention

发明目的:为解决上述技术问题,弥补普通LED交通信号灯芯视角小、光通量分布不均,光线刺眼的不足的缺陷,本实用新型提出一种大功率LED交通信号灯。Purpose of the invention: In order to solve the above technical problems and make up for the shortcomings of ordinary LED traffic signal wicks such as small viewing angle, uneven distribution of luminous flux, and glare of light, the utility model proposes a high-power LED traffic signal light.

技术方案:本实用新型提出的技术方案为:一种大功率LED交通信号灯,包括后罩1、散热器2、LED光源灯板3、电源4、整体透镜5、菲涅尔透镜6和光学前罩7,散热器2为鳍片式散热结构并固定在后罩1内的底部,LED光源灯板3贴装在散热器2上,LED光源灯板3与散热器2之间的接触面上涂有导热层;LED光源灯板3上均匀布设一颗以上大功率LED,整体透镜5压在LED光源灯板3上,对每一颗大功率LED独立配光;菲涅尔透镜6安装在光学前罩7内侧,菲涅尔透镜6的平坦面与整体透镜5相对,菲涅尔透镜6带有凸起的一面与光学前罩7内壁相对,菲涅尔透镜6与整体透镜5的距离为使得LED光源灯板3发出的发光面与菲涅尔透镜6的焦平面重合;光学前罩7内壁上均匀布设有微棱镜,光学前罩7与后罩1固定,后罩1底部设有电源4;LED发出的光经过整体透镜5汇聚成对应角度的发射光,再经过菲涅尔透镜6的光学板汇聚成环形的平行光,再通过光学前罩7射出所需角度的均匀光线。Technical solution: The technical solution proposed by this utility model is: a high-power LED traffic signal lamp, including a rear cover 1, a radiator 2, an LED light source lamp panel 3, a power supply 4, an integral lens 5, a Fresnel lens 6 and an optical front The cover 7, the radiator 2 is a fin-type heat dissipation structure and is fixed on the bottom of the rear cover 1, the LED light source lamp board 3 is mounted on the radiator 2, and the contact surface between the LED light source lamp board 3 and the radiator 2 Coated with a heat-conducting layer; more than one high-power LED is evenly arranged on the LED light source light board 3, and the overall lens 5 is pressed on the LED light source light board 3 to distribute light independently for each high-power LED; the Fresnel lens 6 is installed on The inside of optical front cover 7, the flat surface of Fresnel lens 6 is opposite to integral lens 5, and the side with convex of Fresnel lens 6 is opposite to optical front cover 7 inner wall, the distance between Fresnel lens 6 and integral lens 5 In order to make the light-emitting surface emitted by the LED light source lamp panel 3 coincide with the focal plane of the Fresnel lens 6; the inner wall of the optical front cover 7 is evenly arranged with microprisms, the optical front cover 7 is fixed to the rear cover 1, and the bottom of the rear cover 1 is provided with Power supply 4; the light emitted by the LED is converged into emitted light at a corresponding angle through the integral lens 5, then converged into circular parallel light through the optical plate of the Fresnel lens 6, and then emits uniform light at a required angle through the optical front cover 7.

优选的,还包括密封圈8,密封圈8套设在光学前罩7与后罩1的结合部。Preferably, a sealing ring 8 is also included, and the sealing ring 8 is sheathed on the junction of the optical front cover 7 and the rear cover 1 .

优选的,所述后罩1外部设有出线孔,出线孔与防水接头9相连。Preferably, the rear cover 1 is provided with an outlet hole, and the outlet hole is connected with the waterproof joint 9 .

优选的,所述的散热器2用铝制成。Preferably, the radiator 2 is made of aluminum.

优选的,所述整体透镜5、菲涅尔透镜6和光学前罩7均用光学级PC材质制成。Preferably, the integral lens 5, the Fresnel lens 6 and the optical front cover 7 are all made of optical grade PC material.

有益效果:与现有技术相比,本实用新型具有以下优点:Beneficial effect: compared with the prior art, the utility model has the following advantages:

1、本实用新型提出的大功率LED交通信号灯通过整体透镜、菲涅尔透镜和光学前罩的配合,使得发出的光束水平视角大、亮度均匀、光线柔和,弥补了普通LED交通信号灯芯视角小、光通量分布不均,光线刺眼的不足的缺陷;1. The high-power LED traffic signal light proposed by this utility model can make up for the small viewing angle of the ordinary LED traffic signal wick through the cooperation of the integral lens, Fresnel lens and optical front cover, so that the emitted light beam has a large horizontal viewing angle, uniform brightness, and soft light. , uneven distribution of luminous flux, lack of glare;

2、本实用新型提出的大功率LED交通信号灯结构紧凑,能提高大功率LED的光线利用率,灯面亮度高,灯面发光均匀,防水防尘性能好,使用寿命长,降低使用成本,安全可靠。2. The high-power LED traffic signal light proposed by this utility model has a compact structure, can improve the light utilization rate of high-power LEDs, has high brightness of the lamp surface, uniform light emission on the lamp surface, good waterproof and dustproof performance, long service life, reduced use cost, and safety reliable.

附图说明Description of drawings

图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;

图2为本实用新型的立体分解图;Fig. 2 is a three-dimensional exploded view of the utility model;

图3为本实用新型的剖视图;Fig. 3 is a sectional view of the utility model;

图4为本实用新型光学前罩的结构示意图;Fig. 4 is the structural representation of the utility model optical front cover;

图5为本实用新型菲涅尔透镜的结构示意图。Fig. 5 is a structural schematic diagram of the Fresnel lens of the present invention.

图中:1、后罩,2、散热器,3、LED光源灯板,4、电源,5、整体透镜,6、菲涅尔透镜,7、光学前罩,8、密封圈,9、防水接头。In the figure: 1. Rear cover, 2. Radiator, 3. LED light source light board, 4. Power supply, 5. Integral lens, 6. Fresnel lens, 7. Optical front cover, 8. Sealing ring, 9. Waterproof connector.

具体实施方式detailed description

下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1至图3所示分别为本实用新型的立体图、立体分解图和剖视图,为了能够在交通信号灯上使用大功率LED光源,并提高大功率LED光源的利用率,且满足相应出光要求,本实用新型提出一种大功率LED交通信号灯,具有新型光学特性,包括后罩1、散热器2、LED光源灯板3、电源4、整体透镜5、菲涅尔透镜6和光学前罩7,其中电源4安装在后罩1的底部。As shown in Fig. 1 to Fig. 3 are the three-dimensional view, the three-dimensional exploded view and the sectional view of the utility model respectively, in order to be able to use the high-power LED light source on the traffic signal lamp, and improve the utilization rate of the high-power LED light source, and meet the corresponding light output requirements, The utility model proposes a high-power LED traffic signal lamp, which has new optical characteristics, and includes a rear cover 1, a radiator 2, an LED light source lamp panel 3, a power supply 4, an integral lens 5, a Fresnel lens 6 and an optical front cover 7. Wherein the power supply 4 is installed at the bottom of the rear cover 1 .

所述散热器2采用螺钉固定在后罩1内的底部,散热器2材料一般为导热性能好的铝,外形为鳍片散热结构,散热面积大。所述LED光源灯板3贴装在散热器2上并采用螺钉固定,LED光源灯板3与散热器2之间涂有导热材料,大大的减低了LED光源灯板3的工作时的温度,从而大大提高了LED光源灯板3的使用寿命。所述整体透镜5压在LED光源灯板3上,菲涅尔透镜6安装在光学前罩7内侧,光学前罩7与后罩1固定。The heat sink 2 is fixed on the bottom of the back cover 1 by screws. The material of the heat sink 2 is generally aluminum with good thermal conductivity, and its shape is a fin heat dissipation structure with a large heat dissipation area. The LED light source lamp board 3 is mounted on the heat sink 2 and fixed with screws, and the heat conducting material is coated between the LED light source lamp board 3 and the heat sink 2, which greatly reduces the working temperature of the LED light source lamp board 3 . Thus, the service life of the LED light source lamp panel 3 is greatly improved. The integral lens 5 is pressed on the LED light source lamp board 3 , the Fresnel lens 6 is installed inside the optical front cover 7 , and the optical front cover 7 is fixed to the rear cover 1 .

作为本发明的进一步优选,所述大功率LED交通信号灯还包括用于固定的密封圈8,后罩1通过密封圈8与光学前罩7紧密连接成一体,密封圈8套在光学前罩7及后罩1的结合部。As a further preference of the present invention, the high-power LED traffic signal lamp also includes a sealing ring 8 for fixing, the rear cover 1 is tightly connected with the optical front cover 7 through the sealing ring 8, and the sealing ring 8 is sleeved on the optical front cover 7 And the junction of rear cover 1.

作为本发明的进一步优选,所述大功率LED交通信号灯还包括安装在后罩1外部出线孔处的防水接头9,密封圈8和防水接头9大大提高灯具的电绝缘能力与防水防尘性能,保证了整灯的防水防尘等级达到IP53。As a further preference of the present invention, the high-power LED traffic signal lamp also includes a waterproof connector 9 installed at the outlet hole outside the rear cover 1, and the sealing ring 8 and the waterproof connector 9 greatly improve the electrical insulation and waterproof and dustproof performance of the lamp. The waterproof and dustproof grade of the whole lamp is guaranteed to reach IP53.

作为本发明的进一步优选,所述的LED光源灯板均匀布设若干大功率的LED,所述整体透镜5对每颗LED进行独立配光其LED耐温性能好。As a further preference of the present invention, several high-power LEDs are evenly arranged on the LED light source lamp board, and the integral lens 5 performs light distribution on each LED independently, so that the LED has good temperature resistance.

所述的散热器2的材料为铝。The material of the heat sink 2 is aluminum.

如图4和图5所示分别为本实用新型结构中光学前罩的结构示意图和菲涅尔透镜的结构示意图,所述的整体透镜5、菲涅尔透镜6和光学前罩7材料均为光学级PC材质,光学前罩7均匀分布有微棱镜。本实用新型在LED光源灯板3表面压盖有整体透镜5,所述整体透镜5能将LED光源灯板3发出的光线汇聚成对应夹角内的光束。光学前罩7内部设有菲涅尔透镜6,菲涅尔透镜6与整体透镜5保持特定的距离,使得LED光源灯板3发出的发光面固定于菲涅尔透镜6的焦平面上,LED光源灯板3发出的光线经菲涅尔透镜6汇聚成环形平行光后,再通过光学前罩7射出所需角度的光线。该光束水平视角大、亮度均匀、光线柔和,弥补了普通LED交通信号灯芯视角小、光通量分布不均,光线刺眼的不足,且其结构紧凑,能提高大功率LED的光线利用率,灯面亮度高,灯面发光均匀,防水防尘性能好,使用寿命长,降低使用成本,安全可靠。As shown in Fig. 4 and Fig. 5, be respectively the structural representation of optical front cover and the structural representation of Fresnel lens in the utility model structure, described integral lens 5, Fresnel lens 6 and optical front cover 7 materials are all It is made of optical grade PC material, and the optical front cover 7 is evenly distributed with microprisms. The utility model is covered with an integral lens 5 on the surface of the LED light source lamp board 3, and the integral lens 5 can converge the light emitted by the LED light source lamp board 3 into a light beam within a corresponding included angle. The inside of the optical front cover 7 is provided with a Fresnel lens 6, and the Fresnel lens 6 keeps a certain distance from the overall lens 5, so that the light-emitting surface emitted by the LED light source lamp panel 3 is fixed on the focal plane of the Fresnel lens 6, and the LED The light emitted by the light source lamp board 3 is converged by the Fresnel lens 6 into circular parallel light, and then the light at a required angle is emitted through the optical front cover 7 . The light beam has a large horizontal viewing angle, uniform brightness, and soft light, which makes up for the shortcomings of ordinary LED traffic signal wicks such as small viewing angle, uneven luminous flux distribution, and glare. Its compact structure can improve the light utilization rate of high-power LEDs and improve the brightness of the lamp surface. High, uniform light on the lamp surface, good waterproof and dustproof performance, long service life, low cost of use, safe and reliable.

以上所述仅是本实用新型的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. Retouching should also be regarded as the scope of protection of the present utility model.

Claims (5)

1. a high-power LED traffic signal lamp, it is characterized in that, comprise back cover (1), heating radiator (2), LED light source lamp plate (3), power supply (4), overall lens (5), Fresnel Lenses (6) and optics front shroud (7), heating radiator (2) is for fin type radiator structure and the bottom be fixed in back cover (1), LED light source lamp plate (3) is mounted on heating radiator (2), and the surface of contact between LED light source lamp plate (3) and heating radiator (2) scribbles heat-conducting layer; LED light source lamp plate (3) is upper evenly lays more than one great power LED, and overall lens (5) is pressed on LED light source lamp plate (3), to each great power LED independence luminous intensity distribution; Fresnel Lenses (6) is arranged on optics front shroud (7) inner side, the tabular surface of Fresnel Lenses (6) is relative with overall lens (5), Fresnel Lenses (6) is relative with optics front shroud (7) inwall with the one side of projection, and the distance of Fresnel Lenses (6) and overall lens (5) overlaps with the focal plane of Fresnel Lenses (6) for the light-emitting area making LED light source lamp plate (3) and send; Optics front shroud (7) inwall is evenly laid with microprism, and optics front shroud (7) is fixed with back cover (1), and back cover (1) bottom is provided with power supply (4); The light that LED sends pools the utilizing emitted light of corresponding angle through overall lens (5), optical sheet again through Fresnel Lenses (6) pools annular directional light, then penetrates the uniform light of required angle by optics front shroud (7).
2. a kind of high-power LED traffic signal lamp according to claim 1, is characterized in that, also comprises O-ring seal (8), and O-ring seal (8) is set in the joint portion of optics front shroud (7) and back cover (1).
3. a kind of high-power LED traffic signal lamp according to claim 1, is characterized in that, described back cover (1) outside is provided with wire hole, and wire hole is connected with water joint (9).
4. a kind of high-power LED traffic signal lamp according to claim 1, is characterized in that, described heating radiator (2) is formed from aluminium.
5. a kind of high-power LED traffic signal lamp according to claim 1, is characterized in that, described overall lens (5), Fresnel Lenses (6) and optics front shroud (7) are all made by optical grade PC material.
CN201520921857.7U 2015-11-18 2015-11-18 Large -power LED traffic signal lamp Expired - Lifetime CN205121908U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107798892A (en) * 2017-11-15 2018-03-13 厦门通士达照明有限公司 A kind of traffic lights
CN109360434A (en) * 2018-11-27 2019-02-19 苏州市职业大学 A traffic signal light that can enhance visual sensitivity
CN109358466A (en) * 2018-10-15 2019-02-19 惠州市华阳多媒体电子有限公司 A large-angle vehicle-mounted projection backlight structure
CN111664383A (en) * 2019-03-09 2020-09-15 珠海和其光照明科技有限公司 Optical system applied to large-area illumination and LED illuminating lamp thereof
CN113803672A (en) * 2021-10-25 2021-12-17 爱在传递(杭州)网络科技有限公司 a classroom lamp
KR20220096411A (en) * 2020-12-31 2022-07-07 한국건설기술연구원 Traffic light Using High Power LED as Light Source
CN116597676A (en) * 2023-07-06 2023-08-15 扬州恒联照明器材有限公司 Signal lamp with LED lamp beads as light source

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107798892A (en) * 2017-11-15 2018-03-13 厦门通士达照明有限公司 A kind of traffic lights
CN107798892B (en) * 2017-11-15 2020-04-17 厦门通士达照明有限公司 Traffic signal lamp
CN109358466A (en) * 2018-10-15 2019-02-19 惠州市华阳多媒体电子有限公司 A large-angle vehicle-mounted projection backlight structure
CN109360434A (en) * 2018-11-27 2019-02-19 苏州市职业大学 A traffic signal light that can enhance visual sensitivity
CN111664383A (en) * 2019-03-09 2020-09-15 珠海和其光照明科技有限公司 Optical system applied to large-area illumination and LED illuminating lamp thereof
KR20220096411A (en) * 2020-12-31 2022-07-07 한국건설기술연구원 Traffic light Using High Power LED as Light Source
KR102488770B1 (en) * 2020-12-31 2023-01-17 한국건설기술연구원 Traffic light Using High Power LED as Light Source
CN113803672A (en) * 2021-10-25 2021-12-17 爱在传递(杭州)网络科技有限公司 a classroom lamp
CN116597676A (en) * 2023-07-06 2023-08-15 扬州恒联照明器材有限公司 Signal lamp with LED lamp beads as light source
CN116597676B (en) * 2023-07-06 2023-09-15 扬州恒联照明器材有限公司 Signal lamp with LED lamp beads as light source

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