CN205111074U - Be applied to supplementary rotating disc of laser cladding machine - Google Patents

Be applied to supplementary rotating disc of laser cladding machine Download PDF

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Publication number
CN205111074U
CN205111074U CN201520966966.0U CN201520966966U CN205111074U CN 205111074 U CN205111074 U CN 205111074U CN 201520966966 U CN201520966966 U CN 201520966966U CN 205111074 U CN205111074 U CN 205111074U
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turntable
laser cladding
laser
equipment applied
auxiliary
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李跃华
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Lumzone (xiamen) Chemical Machinery Co Ltd
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Abstract

本实用新型公开了一种应用于激光熔覆机的辅助转盘设备,所述激光熔覆机设有用于加工工件的激光器,包括支撑支架、用于固定工件的转盘和驱动单元;所述激光器位于所述转盘的上方,所述转盘可转动地装接于所述支撑支架,所述驱动单元带动所述转盘转动。本实用新型提供了一种应用于激光熔覆机的辅助转盘设备,使激光加工技术能更方便、更快捷、更实用地应用于制造业中。

The utility model discloses an auxiliary turntable device applied to a laser cladding machine. The laser cladding machine is provided with a laser for processing a workpiece, including a support bracket, a turntable for fixing the workpiece and a drive unit; the laser is located at Above the turntable, the turntable is rotatably attached to the supporting bracket, and the drive unit drives the turntable to rotate. The utility model provides an auxiliary turntable device applied to a laser cladding machine, so that the laser processing technology can be more conveniently, quickly and practically applied to the manufacturing industry.

Description

应用于激光熔覆机的辅助转盘设备Auxiliary turntable equipment applied to laser cladding machine

技术领域technical field

本实用新型涉及一种转盘装置,特别是涉及一种应用于激光熔覆机的辅助转盘设备。The utility model relates to a turntable device, in particular to an auxiliary turntable device applied to a laser cladding machine.

背景技术Background technique

激光加工技术是21世纪最有发展前景的制造技术之一,在科学技术进步和社会发展中发挥了极其重要的作用,众多高新技术成果与其有着密切的联系。激光不仅可以切割、熔覆,还可以完成精密焊接,热输出量小,接头质量好,符合“优质、高效、低耗、无污染”生产的发展方向,是值得大力推广的先进制造技术。现有技术的激光熔覆机,在加工工件表面的过程中,需通过激光器的位移实现表面加工,不够方便快捷。Laser processing technology is one of the most promising manufacturing technologies in the 21st century. It has played an extremely important role in the progress of science and technology and social development. Many high-tech achievements are closely related to it. Laser can not only cut and clad, but also complete precision welding. The heat output is small and the joint quality is good. It is in line with the development direction of "high-quality, high-efficiency, low-consumption, and pollution-free" production. It is an advanced manufacturing technology worthy of vigorous promotion. In the laser cladding machine of the prior art, in the process of processing the surface of the workpiece, the surface processing needs to be realized through the displacement of the laser, which is not convenient and fast enough.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术之不足,提供一种应用于激光熔覆机的辅助转盘设备,使激光加工技术能更方便、更快捷、更实用地应用于制造业中。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide an auxiliary turntable device applied to a laser cladding machine, so that the laser processing technology can be applied in the manufacturing industry more conveniently, faster and more practically.

本实用新型解决其技术问题所采用的技术方案为:The technical scheme that the utility model solves its technical problem adopts is:

应用于激光熔覆机的辅助转盘设备,所述激光熔覆机设有用于加工工件的激光器,包括支撑支架、用于固定工件的转盘和驱动单元;所述激光器位于所述转盘的上方,所述转盘可转动地装接于所述支撑支架,所述驱动单元带动所述转盘转动。Applied to the auxiliary turntable equipment of the laser cladding machine, the laser cladding machine is provided with a laser for processing the workpiece, including a support bracket, a turntable for fixing the workpiece and a drive unit; the laser is located above the turntable, and the The turntable is rotatably attached to the support bracket, and the drive unit drives the turntable to rotate.

作为一种优选,所述激光器沿所述转盘的径向方向运动。通过激光器沿转盘径向方向的运动和转盘的转动,使工件的加工范围扩展为二维平面。As a preference, the laser moves along the radial direction of the turntable. Through the movement of the laser along the radial direction of the turntable and the rotation of the turntable, the processing range of the workpiece is expanded to a two-dimensional plane.

作为一种优选,所述支撑支架的底部分别设有若干个可调节高度的固定支脚。As a preference, several height-adjustable fixed legs are respectively provided at the bottom of the support bracket.

作为一种优选,所述固定支脚包括螺杆、操作手柄和支撑部,所述操作手柄设置于所述螺杆的顶端并与螺杆一体相连,所述支撑部装接于该螺杆的底部;所述螺杆螺旋配合于所述支撑支架。As a preference, the fixed foot includes a screw, an operating handle and a supporting part, the operating handle is arranged on the top of the screw and connected integrally with the screw, and the supporting part is attached to the bottom of the screw; the screw screw fitted to the support bracket.

作为一种优选,所述固定支脚共四个,并分别配合于所述支撑支架的四角;所述支撑支架通过旋转其中一侧的二个固定支脚的螺杆,改变支撑支架的倾斜角度,该倾斜角度的范围大于0°小于30°。As a preference, there are four fixed feet, which are respectively matched with the four corners of the support bracket; the support bracket changes the inclination angle of the support bracket by rotating the screws of the two fixed feet on one side, and the inclination The range of the angle is greater than 0° and less than 30°.

作为一种优选,所述支撑支架的底部还装接有万向轮;所述万向轮共四个,分别装接于所述支撑支架四角。As a preference, universal wheels are attached to the bottom of the support bracket; there are four universal wheels, which are respectively attached to the four corners of the support bracket.

作为一种优选,所述驱动单元采用防爆调速电机。As a preference, the drive unit adopts an explosion-proof speed-regulating motor.

作为一种优选,还包括调频单元,该调频单元与所述防爆调速电机相连接,并控制该防爆调速电机的运转速率。As a preference, it also includes a frequency modulation unit, which is connected to the explosion-proof speed-regulating motor and controls the operating speed of the explosion-proof speed-regulating motor.

作为一种优选,还包括齿轮传动组,所述驱动单元通过该齿轮传动组与所述转盘相联动。该齿轮传动组包括由所述驱动单元带动的主动齿轮和带动所述转盘转动的从动齿轮,所述主动齿轮和所述从动齿轮相互啮合。As a preference, it also includes a gear transmission set, through which the drive unit is linked with the turntable. The gear transmission set includes a driving gear driven by the drive unit and a driven gear driving the turntable to rotate, and the driving gear and the driven gear mesh with each other.

作为一种优选,所述转盘的直径为600mm。As a preference, the diameter of the turntable is 600mm.

本实用新型的有益效果是:The beneficial effects of the utility model are:

(1)通过将工件固定于转盘,当转盘在驱动单元的带动下旋转时,位于转盘上方的激光器对工件表面进行加工,当激光器沿线性运动时,即可实现对工件表面进行加工,使激光加工技术能更方便、更快捷、更实用地应用于制造业中;(1) By fixing the workpiece on the turntable, when the turntable rotates under the driving unit, the laser located above the turntable processes the surface of the workpiece, and when the laser moves linearly, the surface of the workpiece can be processed, so that the laser Processing technology can be more convenient, faster and more practical in the manufacturing industry;

(2)通过调节其中一侧的二个固定支脚的高度,可改变支撑支架的倾斜角度,进而改变固定于转盘上的工件的倾斜角度,以对工件上不同倾角的加工面进行加工。(2) By adjusting the height of the two fixed feet on one side, the inclination angle of the support bracket can be changed, and then the inclination angle of the workpiece fixed on the turntable can be changed to process the processing surfaces with different inclination angles on the workpiece.

以下结合附图及实施例对本实用新型作进一步详细说明;但本实用新型的应用于激光熔覆机的辅助转盘设备不局限于实施例。The utility model will be further described in detail below with reference to the accompanying drawings and embodiments; however, the auxiliary turntable equipment applied to the laser cladding machine of the utility model is not limited to the embodiments.

附图说明Description of drawings

图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2是本实用新型的传动机构的结构示意图;Fig. 2 is the structural representation of transmission mechanism of the present utility model;

图3是本实用新型的倾斜动作示意图一(倾斜角度为0°);Fig. 3 is a schematic diagram of a tilting action of the utility model one (the tilting angle is 0°);

图4是本实用新型的倾斜动作示意图二(倾斜角度为30°)。Fig. 4 is a second schematic diagram of the tilting action of the present invention (the tilting angle is 30°).

具体实施方式detailed description

实施例Example

请参见图1至图4所示,本实用新型的应用于激光熔覆机的辅助转盘2装置,所述激光熔覆机设有用于加工工件的激光器,包括支撑支架1、用于固定工件的转盘2和驱动单元3;所述激光器位于所述转盘2的上方,所述转盘2可转动地装接于所述支撑支架1,所述驱动单元3带动所述转盘2转动。所述转盘2通过轴承21可转动地转接于所述支撑支架1。Please refer to Fig. 1 to Fig. 4, the utility model is applied to the auxiliary turntable 2 device of the laser cladding machine. Turntable 2 and drive unit 3 ; the laser is located above the turntable 2 , the turntable 2 is rotatably attached to the support bracket 1 , and the drive unit 3 drives the turntable 2 to rotate. The turntable 2 is rotatably connected to the supporting frame 1 through a bearing 21 .

更进一步的,所述激光器沿所述转盘2的径向方向运动。通过激光器沿转盘2径向方向的运动和转盘2的转动,使工件的加工范围扩展为二维平面。Furthermore, the laser moves along the radial direction of the turntable 2 . Through the movement of the laser along the radial direction of the turntable 2 and the rotation of the turntable 2, the processing range of the workpiece is extended to a two-dimensional plane.

更进一步的,所述支撑支架1的底部分别设有若干个可调节高度的固定支脚4。Furthermore, the bottom of the support frame 1 is respectively provided with several height-adjustable fixed legs 4 .

更进一步的,所述固定支脚4包括螺杆41、操作手柄43和支撑部42,所述操作手柄43设置于所述螺杆41的顶端并与螺杆41一体相连,所述支撑部42装接于该螺杆41的底部;所述螺杆41螺旋配合于所述支撑支架1。Furthermore, the fixed foot 4 includes a screw 41, an operating handle 43 and a supporting part 42, the operating handle 43 is arranged on the top of the screw 41 and integrally connected with the screw 41, and the supporting part 42 is attached to the The bottom of the screw rod 41 ; the screw rod 41 is screwed to the support bracket 1 .

更进一步的,所述固定支脚4共四个,并分别配合于所述支撑支架1的四角;所述支撑支架1通过旋转其中一侧的二个固定支脚4的螺杆41,改变支撑支架1的倾斜角度,该倾斜角度的范围大于0°小于30°。Furthermore, there are four fixed legs 4, which are respectively matched with the four corners of the support bracket 1; the support bracket 1 changes the position of the support bracket 1 by rotating the screws 41 of the two fixed legs 4 on one side. An inclination angle, the range of the inclination angle is greater than 0° and less than 30°.

更进一步的,所述支撑支架1的底部还装接有万向轮5;所述万向轮5共四个,分别装接于所述支撑支架1四角。Furthermore, universal wheels 5 are attached to the bottom of the support bracket 1; there are four universal wheels 5, which are respectively attached to the four corners of the support bracket 1.

更进一步的,所述驱动单元3采用防爆调速电机。该防爆调速电机的相关参数如下:功率为220W;载荷为500kg;转速为0.2~3RPM;外形尺寸为600mm×600mm×450mm;重量为80kg。Further, the drive unit 3 adopts an explosion-proof speed-regulating motor. The relevant parameters of the explosion-proof speed-regulating motor are as follows: the power is 220W; the load is 500kg; the speed is 0.2-3RPM; the overall size is 600mm×600mm×450mm; the weight is 80kg.

更进一步的,还包括调频单元31,该调频单元31与所述防爆调速电机相连接,并控制该防爆调速电机的运转速率。Furthermore, it also includes a frequency modulation unit 31, which is connected to the explosion-proof speed-regulating motor and controls the operating speed of the explosion-proof speed-regulating motor.

更进一步的,还包括齿轮传动组,所述驱动单元3通过该齿轮传动组与所述转盘2相联动。该齿轮传动组包括由所述驱动单元3带动的主动齿轮61和带动所述转盘2转动的从动齿轮62,所述主动齿轮61和所述从动齿轮62相互啮合。所述防爆调速电机的转速为每分钟90~1400转,电机内置的减速比为60,所述主动齿轮61的齿数为15,所述从动齿轮62的齿数为110,即齿轮传动组的减速比为7.33,即得到转盘2的转速为0.2~3RPM。Furthermore, it also includes a gear transmission set, through which the drive unit 3 is linked with the turntable 2 . The gear transmission set includes a driving gear 61 driven by the driving unit 3 and a driven gear 62 driving the turntable 2 to rotate, and the driving gear 61 and the driven gear 62 mesh with each other. The speed of the explosion-proof speed-regulating motor is 90 to 1400 revolutions per minute, the built-in reduction ratio of the motor is 60, the number of teeth of the driving gear 61 is 15, and the number of teeth of the driven gear 62 is 110, that is, the number of teeth of the gear transmission group The reduction ratio is 7.33, that is, the rotation speed of the turntable 2 is 0.2-3 RPM.

更进一步的,所述转盘2的直径为600mm。Furthermore, the diameter of the turntable 2 is 600mm.

上述实施例仅用来进一步说明本实用新型的应用于激光熔覆机的辅助转盘设备,但本实用新型并不局限于实施例,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均落入本实用新型技术方案的保护范围内。The above-mentioned embodiments are only used to further illustrate the auxiliary turntable equipment applied to the laser cladding machine of the present utility model, but the present utility model is not limited to the examples. Amendments, equivalent changes and modifications all fall within the scope of protection of the technical solution of the utility model.

Claims (10)

1.应用于激光熔覆机的辅助转盘设备,所述激光熔覆机设有用于加工工件的激光器,其特征在于:包括支撑支架、用于固定工件的转盘和驱动单元;所述激光器位于所述转盘的上方,所述转盘可转动地装接于所述支撑支架,所述驱动单元带动所述转盘转动。1. Auxiliary turntable equipment applied to laser cladding machines. The laser cladding machine is provided with a laser for processing workpieces, and is characterized in that: it includes a support bracket, a turntable for fixing workpieces, and a drive unit; the laser is located at the Above the turntable, the turntable is rotatably attached to the supporting bracket, and the drive unit drives the turntable to rotate. 2.根据权利要求1所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述激光器沿所述转盘的径向方向运动。2. The auxiliary turntable equipment applied to a laser cladding machine according to claim 1, wherein the laser moves along the radial direction of the turntable. 3.根据权利要求1所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述支撑支架的底部分别设有若干个可调节高度的固定支脚。3. The auxiliary turntable equipment applied to laser cladding machines according to claim 1, characterized in that: the bottoms of the support brackets are respectively provided with several fixed legs whose height can be adjusted. 4.根据权利要求3所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述固定支脚包括螺杆、操作手柄和支撑部,所述操作手柄设置于所述螺杆的顶端并与螺杆一体相连,所述支撑部装接于该螺杆的底部;所述螺杆螺旋配合于所述支撑支架。4. Auxiliary turntable equipment applied to laser cladding machines according to claim 3, characterized in that: the fixed foot includes a screw, an operating handle and a supporting part, and the operating handle is arranged on the top of the screw and is connected with The screw rods are integrally connected, and the support part is attached to the bottom of the screw rods; the screw rods are spirally matched with the support brackets. 5.根据权利要求4所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述固定支脚共四个,并分别配合于所述支撑支架的四角;所述支撑支架通过旋转其中一侧的二个固定支脚的螺杆,改变支撑支架的倾斜角度,该倾斜角度的范围大于0°小于30°。5. The auxiliary turntable device applied to the laser cladding machine according to claim 4, characterized in that: there are four fixed legs, which are respectively matched with the four corners of the support bracket; The two screw rods on one side for fixing the feet change the inclination angle of the supporting bracket, and the range of the inclination angle is greater than 0° and less than 30°. 6.根据权利要求1所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述支撑支架的底部还装接有万向轮;所述万向轮共四个,分别装接于所述支撑支架四角。6. The auxiliary turntable equipment applied to laser cladding machines according to claim 1, characterized in that: the bottom of the support bracket is also equipped with universal wheels; there are four universal wheels, which are respectively installed on the four corners of the support bracket. 7.根据权利要求1所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述驱动单元采用防爆调速电机。7. The auxiliary turntable equipment applied to a laser cladding machine according to claim 1, wherein the drive unit is an explosion-proof speed-regulating motor. 8.根据权利要求7所述的应用于激光熔覆机的辅助转盘设备,其特征在于:还包括调频单元,该调频单元与所述防爆调速电机相连接,并控制该防爆调速电机的运转速率。8. The auxiliary turntable equipment applied to laser cladding machines according to claim 7, characterized in that: it also includes a frequency modulation unit, which is connected to the explosion-proof speed-regulating motor and controls the speed of the explosion-proof speed-regulating motor Operating speed. 9.根据权利要求1所述的应用于激光熔覆机的辅助转盘设备,其特征在于:还包括齿轮传动组,所述驱动单元通过该齿轮传动组与所述转盘相联动。9 . The auxiliary turntable equipment applied to a laser cladding machine according to claim 1 , further comprising a gear transmission set, through which the drive unit is linked with the turntable. 10.根据权利要求1所述的应用于激光熔覆机的辅助转盘设备,其特征在于:所述转盘的直径为600mm。10. The auxiliary turntable equipment applied to a laser cladding machine according to claim 1, wherein the diameter of the turntable is 600 mm.
CN201520966966.0U 2015-11-27 2015-11-27 Be applied to supplementary rotating disc of laser cladding machine Expired - Lifetime CN205111074U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110241410A (en) * 2019-05-13 2019-09-17 大连理工大学 A method for repairing tooth surface defects of wind power gears

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110241410A (en) * 2019-05-13 2019-09-17 大连理工大学 A method for repairing tooth surface defects of wind power gears
CN110241410B (en) * 2019-05-13 2020-04-07 大连理工大学 Method for repairing defects of tooth surface of wind power gear

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