CN205102374U - A boiler tail gas heat recovery device - Google Patents

A boiler tail gas heat recovery device Download PDF

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Publication number
CN205102374U
CN205102374U CN201520376344.2U CN201520376344U CN205102374U CN 205102374 U CN205102374 U CN 205102374U CN 201520376344 U CN201520376344 U CN 201520376344U CN 205102374 U CN205102374 U CN 205102374U
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water
boiler
outlet pipe
water tank
tail gas
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黄河
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Pubei Jintong Plastic Industry Co ltd
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PUBEI COUNTY JIANYE PLYWOOD CO Ltd
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Abstract

本实用新型公开了一种锅炉尾气热量回收装置,包括水箱,所述水箱上连接有进水管和出水管,还包括尾气收集箱、尾气排放箱和2根以上的中空换热管,所述尾气收集箱安装于水箱一端的外部且内部设有一过滤装置,尾气排放箱安装于水箱另一端的外部,所述换热管穿设于水箱内,且换热管的一端与尾气收集箱连接、其另一端与尾气排放箱连接;所述出水管分为第一出水管和第二出水管,其中第二出水管通过水泵与锅炉的进水口连接。本实用新型采用的换热思路是:换热管内输送热尾气,换热管外是水,与现有技术相比:提高了锅炉的热效率,节约了能源,还能减少锅炉尾气对环境的污染,且不易被水腐蚀损坏。

The utility model discloses a heat recovery device for boiler tail gas, which comprises a water tank, which is connected with a water inlet pipe and a water outlet pipe, and also includes a tail gas collection box, a tail gas discharge box and more than two hollow heat exchange tubes. The collection box is installed on the outside of one end of the water tank and has a filtering device inside, the exhaust gas discharge box is installed on the outside of the other end of the water tank, the heat exchange tube is installed in the water tank, and one end of the heat exchange tube is connected to the exhaust gas collection box, The other end is connected with the exhaust gas discharge box; the water outlet pipe is divided into a first water outlet pipe and a second water outlet pipe, wherein the second water outlet pipe is connected to the water inlet of the boiler through a water pump. The idea of heat exchange adopted by the utility model is: heat exhaust gas is transported inside the heat exchange tube, and water is outside the heat exchange tube. Compared with the prior art, the thermal efficiency of the boiler is improved, energy is saved, and the pollution of the boiler exhaust gas to the environment can also be reduced. , and not easily damaged by water corrosion.

Description

一种锅炉尾气热量回收装置A boiler tail gas heat recovery device

技术领域technical field

本实用新型收集一种余热回收装置,具体涉及一种锅炉尾气热量回收装置。The utility model discloses a waste heat recovery device, in particular to a boiler tail gas heat recovery device.

背景技术Background technique

锅炉是一种能量转换设备,向锅炉输入的能量有燃料中的化学能、电能、高温烟气的热能等形式,而经过锅炉转换,向外输出具有一定热能的蒸汽、高温水或有机热载体。锅炉按照其功能分为热水锅炉、蒸汽锅炉、导热油锅炉等。而目前广泛应用于工业生产、饭店、大型生活社区等企业的蒸汽锅炉,很多企业在使用锅炉时,通常将锅炉排出的热尾气经烟囱后直接排入大气中。蒸汽锅炉排出的尾气温度相当高,通常会在200℃~300℃之间,将其直接排入大气中,一方面会造成严重的热量浪费,能源利用低;另一方面由于燃烧不充分或加热的燃料是煤炭等原因使得排出的热尾气中含有SO2、NOX、烟尘等污染物,对大气及环境造成严重的污染。若能将锅炉排出的热尾气的余热回收再利用,为生产、生活提供热水、热源,不仅可以提高整个系统的热效率,节约能源,还对尾气进行一定的处理,减少环境的污染。Boiler is a kind of energy conversion equipment. The energy input to the boiler is in the form of chemical energy in fuel, electric energy, heat energy of high-temperature flue gas, etc. After conversion by the boiler, it outputs steam, high-temperature water or organic heat carrier with certain heat energy. . Boilers are divided into hot water boilers, steam boilers, heat transfer oil boilers, etc. according to their functions. At present, steam boilers are widely used in industrial production, restaurants, large-scale living communities and other enterprises. When many enterprises use boilers, they usually discharge the hot exhaust gas from the boiler directly into the atmosphere after passing through the chimney. The temperature of the exhaust gas discharged from the steam boiler is quite high, usually between 200°C and 300°C, and it is directly discharged into the atmosphere. On the one hand, it will cause serious heat waste and low energy utilization; on the other hand, due to insufficient combustion or heating The fuel is coal and other reasons, so that the discharged hot exhaust gas contains SO2, NOX, smoke and other pollutants, causing serious pollution to the atmosphere and the environment. If the waste heat of the hot tail gas discharged from the boiler can be recovered and reused to provide hot water and heat source for production and life, it can not only improve the thermal efficiency of the whole system, save energy, but also treat the tail gas to reduce environmental pollution.

现有技术中,授权公告号为101782274B的中国发明专利公开了一种锅炉尾气热量回收装置,它由管箱、蛇形管束、蛇形管束管板、蛇形管束螺纹接头、热水出口集管、冷水进口集管、长鳍片、定位套、螺杆、起吊螺钉、凝结水排放水封、中和室及三通阀等组成。该种锅炉余热回收装置嵌入在锅炉排烟口和烟囱管道之间,具有明显的节能效果。该种锅炉的回收利用尾气余热的思路是:换热管内装的是水、与烟道内的热尾气进行热交换,但水的密度大、质量重,换热管装入的水有限,且水具有腐蚀性,易生锈导致设备损坏,同时整个余热装置的结构较复杂,成本高。In the prior art, the Chinese invention patent with the authorized announcement number 101782274B discloses a heat recovery device for boiler exhaust gas, which consists of a tube box, a serpentine tube bundle, a serpentine tube bundle tube plate, a serpentine tube bundle threaded joint, and a hot water outlet header , cold water inlet header, long fins, positioning sleeve, screw rod, lifting screw, condensate discharge water seal, neutralization chamber and three-way valve. This kind of boiler waste heat recovery device is embedded between the boiler smoke outlet and the chimney pipe, and has obvious energy-saving effect. The idea of recovering and utilizing the waste heat of exhaust gas of this kind of boiler is: the heat exchange tube is filled with water, which exchanges heat with the hot exhaust gas in the flue, but the density of water is high and the quality is heavy. It is corrosive, easy to rust and cause equipment damage, and the structure of the whole waste heat device is relatively complicated and the cost is high.

实用新型内容Utility model content

针对上述的不足,本实用新型所要解决的技术问题是提供一种回收利用锅炉排出的尾气余热,为生产、生活提供热水及热源,不仅可以提高锅炉的热效率,达到节约能源的目的,还能减少锅炉尾气对环境的污染。In view of the above-mentioned deficiencies, the technical problem to be solved by this utility model is to provide a kind of recovery and utilization of the exhaust waste heat discharged from the boiler to provide hot water and heat source for production and life, which can not only improve the thermal efficiency of the boiler, achieve the purpose of saving energy, but also Reduce environmental pollution from boiler exhaust.

为解决上述问题,本实用新型通过以下技术方案实现:In order to solve the above problems, the utility model is realized through the following technical solutions:

一种锅炉尾气热量回收装置,包括水箱,所述水箱上连接有进水管和出水管,还包括尾气收集箱、尾气排放箱和2根以上的中空换热管,所述尾气收集箱安装于水箱一端的外部且内部设有一过滤装置,尾气排放箱安装于水箱另一端的外部,所述换热管穿设于水箱内,且换热管的一端与尾气收集箱连接、其另一端与尾气排放箱连接;所述出水管分为第一出水管和第二出水管,其中第二出水管通过水泵与锅炉的进水口连接。A heat recovery device for boiler tail gas, comprising a water tank, the water tank is connected with a water inlet pipe and a water outlet pipe, and also includes a tail gas collection box, a tail gas discharge box and more than two hollow heat exchange tubes, and the tail gas collection box is installed in the water tank There is a filtering device on the outside and inside of one end, and the exhaust gas discharge box is installed outside the other end of the water tank. The tank is connected; the outlet pipe is divided into a first outlet pipe and a second outlet pipe, wherein the second outlet pipe is connected to the water inlet of the boiler through a water pump.

上述方案中,由于所述换热管内输送的是锅炉排出的尾气,为提高换热管内的热尾气与水箱内的冷水的热交换率,在不增加成本的同时,所述换热管的数量可以为10~40根,分为n行m列均匀设于水箱内,其中n和m均为正整数。In the above scheme, since the exhaust gas discharged from the boiler is conveyed in the heat exchange tubes, in order to improve the heat exchange rate between the hot exhaust gas in the heat exchange tubes and the cold water in the water tank, the number of the heat exchange tubes should be reduced without increasing the cost. It can be 10 to 40, divided into n rows and m columns and evenly arranged in the water tank, wherein n and m are both positive integers.

上述方案中,所述换热管的数量优选为27根,并分为3行9列均匀设于水箱内。In the above solution, the number of the heat exchange tubes is preferably 27, which are divided into 3 rows and 9 columns and evenly arranged in the water tank.

上述方案中,为进一步处理锅炉尾气中所含的烟尘颗粒或其他污染物质,所述尾气排放箱内设有一过滤装置。In the above solution, in order to further treat the soot particles or other pollutants contained in the boiler exhaust gas, a filter device is provided in the exhaust gas discharge box.

上述方案中,所述过滤装置可以为过滤网,且尾气排放箱内的过滤网的孔径小于尾气收集箱内的过滤网的孔径。In the above solution, the filter device may be a filter screen, and the filter screen in the exhaust gas discharge box has a smaller aperture than the filter screen in the exhaust gas collection box.

上述方案中,为便于控制水箱内的冷水加入或热水排出,所述进水管和出水管上均设有一手动阀。In the above solution, in order to control the addition of cold water or the discharge of hot water in the water tank, a manual valve is provided on the water inlet pipe and the water outlet pipe.

上述方案中,为提高导热系数,并防止换热管因长期浸渍于水中造成换热管的生锈、腐蚀,所述换热管最好由外表面涂覆有防腐层的铝质或铁质材料制成。In the above scheme, in order to improve the thermal conductivity and prevent the heat exchange tube from rusting and corroding due to long-term immersion in water, the heat exchange tube is preferably made of aluminum or iron coated with an anti-corrosion layer. material.

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:

1、本实用新型将内部输送有热尾气的换热管穿设于内装有冷水的水箱内,从而实现热尾气与水箱内冷水的热交换,水箱内的冷水被加热成热水后一方面可为生活提供热水,另一方面可为锅炉提供热源,这样充分回收利用了锅炉尾气的余热,提高了锅炉的热效率,节约了能源;1. In the utility model, the heat exchange tube with the hot tail gas delivered inside is installed in the water tank with cold water inside, so as to realize the heat exchange between the hot tail gas and the cold water in the water tank. After the cold water in the water tank is heated into hot water, it can be Provide hot water for life, on the other hand, it can provide heat source for the boiler, which fully recovers and utilizes the waste heat of the boiler tail gas, improves the thermal efficiency of the boiler, and saves energy;

2、换热管内的锅炉尾气经尾气收集箱及尾气排放箱内设有的过滤装置处理后,有效地降低了锅炉尾气中含有的SO2、烟尘等污染物,减少了对环境的污染;2. After the boiler exhaust gas in the heat exchange tube is treated by the filter device in the exhaust gas collection box and the exhaust gas discharge box, the pollutants such as SO2 and soot contained in the boiler exhaust gas are effectively reduced, and the pollution to the environment is reduced;

3、本实用新型的换热管内输送的是锅炉尾气,质量轻,根据水箱的大小可随意安装,结构简单,且换热管的外表面还涂覆有防腐层,不易损坏。3. The boiler exhaust gas is transported in the heat exchange tube of the utility model, which is light in weight and can be installed at will according to the size of the water tank. The structure is simple, and the outer surface of the heat exchange tube is also coated with an anti-corrosion layer, which is not easy to be damaged.

附图说明Description of drawings

图1本锅炉尾气热量回收装置的一种结构示意图。Fig. 1 is a schematic diagram of the structure of the boiler exhaust heat recovery device.

图中标号为:1、水箱;2、尾气收集箱;3、尾气排放箱;4、换热管;5、进水管;6、第一出水管;7、第二出水管;8、水泵;9、手动阀;10、过滤网。The labels in the figure are: 1. Water tank; 2. Exhaust gas collection box; 3. Exhaust gas discharge box; 4. Heat exchange tube; 5. Water inlet pipe; 6. First water outlet pipe; 7. Second water outlet pipe; 8. Water pump; 9. Manual valve; 10. Filter screen.

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型作进一步的解释说明,但不用以限制本实用新型。The utility model will be further explained below in conjunction with the accompanying drawings and specific embodiments, but it is not intended to limit the utility model.

如图1所示,一种锅炉尾气热量回收装置,包括水箱1,所述水箱1上连接有进水管5和出水管,还包括尾气收集箱2、尾气排放箱3和2根以上的中空换热管4,所述尾气收集箱2安装于水箱1一端的外部且其内部设有一过滤装置,以便过滤掉锅炉尾气中的烟尘、碳颗粒、SO2等污染物。尾气排放箱3安装于水箱1另一端的外部,所述换热管4穿设于水箱1内,且换热管5的一端与尾气收集箱2连接、其另一端与尾气排放箱3连接;所述出水管分为第一出水管6和第二出水管7,其中第二出水管7通过水泵8与锅炉的进水口连接。第一出水管6供生活用热水,第二出水管7通过水泵8将热水输送至锅炉内作为锅炉产生蒸汽的加热源,为便于控制进水和出水,所述进水管5和出水管上均设有一手动阀9。As shown in Figure 1, a heat recovery device for boiler tail gas includes a water tank 1 connected to a water inlet pipe 5 and a water outlet pipe, and also includes an exhaust gas collection box 2, an exhaust gas discharge box 3 and more than two hollow air conditioners. The heat pipe 4, the exhaust gas collection box 2 is installed on the outside of one end of the water tank 1 and a filtering device is arranged inside it, so as to filter out pollutants such as soot, carbon particles, SO2 in the boiler exhaust gas. The exhaust gas discharge box 3 is installed outside the other end of the water tank 1, the heat exchange tube 4 is penetrated in the water tank 1, and one end of the heat exchange tube 5 is connected with the exhaust gas collection box 2, and the other end is connected with the exhaust gas discharge box 3; The water outlet pipe is divided into a first water outlet pipe 6 and a second water outlet pipe 7 , wherein the second water outlet pipe 7 is connected to the water inlet of the boiler through a water pump 8 . The first water outlet pipe 6 supplies hot water for domestic use, and the second water outlet pipe 7 delivers hot water to the boiler through a water pump 8 as a heating source for the steam generated by the boiler. Each is provided with a manual valve 9.

上述方案中,所述换热管4具体是由外表面涂覆有防腐层的铝质或铁质材料制成,当然也可以由其他能导热的金属材质制成。其中,所述换热管4的数量为10~40根,分为n行m列均匀设于水箱1内,其中n和m均为正整数。本实施例中,所述换热管4的数量具体为27根,并分为3行9列均匀设于水箱内。当然还可以是其他数值。In the above solution, the heat exchange tube 4 is specifically made of aluminum or iron material coated with an anti-corrosion layer on the outer surface, and of course it can also be made of other metal materials capable of conducting heat. Wherein, the number of the heat exchange tubes 4 is 10-40, which are divided into n rows and m columns and evenly arranged in the water tank 1, wherein n and m are both positive integers. In this embodiment, the number of the heat exchange tubes 4 is specifically 27, which are divided into 3 rows and 9 columns and evenly arranged in the water tank. Of course, other values are also possible.

为起到双重过滤作用,使排出的锅炉尾气无污染,所述尾气排放箱3内设有一过滤装置。本实施中,尾气收集箱2和尾气排放箱3内所设的过滤装置均为过滤网10,且尾气排放箱3内的过滤网10的孔径小于尾气收集箱2内的过滤网10的孔径。当然所述过滤装置还可以是其他结构。In order to play a double filtering role and make the exhausted boiler exhaust gas pollution-free, a filtering device is provided in the exhaust gas discharge box 3 . In this implementation, the filtering devices set in the exhaust gas collection box 2 and the exhaust gas discharge box 3 are filter screens 10, and the aperture of the filter screen 10 in the exhaust gas discharge box 3 is smaller than the aperture of the filter screen 10 in the exhaust gas collection box 2. Of course, the filtering device can also have other structures.

为了提高过滤装置的过滤效果,所述尾气收集箱2和尾气排放箱3内还可设有吸附装置,以便于吸收不易过滤的SO2、NOX等有害气体。In order to improve the filtering effect of the filter device, an adsorption device can also be provided in the exhaust gas collection box 2 and the exhaust gas discharge box 3, so as to absorb harmful gases such as SO2 and NOX that are not easy to filter.

以上所述仅是本实用新型的优选实施方式,需要指出的是:这些实施例仅用于说明本实用新型而不用限制本实用新型的范围,而且,在阅读了本实用新型的内容之后,本领域相关技术人员可以对本实用新型作出各种改动或修改,这些变化和改进都落入要求保护的本实用新型权利要求书所限定的范围内。The above is only a preferred embodiment of the utility model, it should be pointed out that these examples are only used to illustrate the utility model without limiting the scope of the utility model, and, after reading the content of the utility model, this utility model Those skilled in the art can make various changes or modifications to the utility model, and these changes and improvements all fall within the scope defined by the claims of the utility model for protection.

Claims (7)

1. a heat energy recovering device for boiler tail gas, comprise water tank (1), described water tank (1) is connected with water inlet pipe (5) and outlet pipe, it is characterized in that: also comprise exhaust collection case (2), the hollow heat exchanger tube (4) of exhaust emissions case (3) and more than 2, described exhaust collection case (2) is installed on the outside of water tank (1) one end and inside is provided with a filter, exhaust emissions case (3) is installed on the outside of water tank (1) other end, described heat exchanger tube (4) is arranged in water tank (1), and one end of heat exchanger tube (4) is connected with exhaust collection case (2), its other end is connected with exhaust emissions case (3), described outlet pipe is divided into the first outlet pipe (6) and the second outlet pipe (7), and wherein the second outlet pipe (7) is connected with the water inlet of boiler by water pump (8).
2. heat energy recovering device for boiler tail gas according to claim 1, is characterized in that: the quantity of described heat exchanger tube (4) is 10 ~ 40, and be divided into the capable m row of n to be evenly located in water tank (1), wherein n and m is positive integer.
3. heat energy recovering device for boiler tail gas according to claim 1 and 2, is characterized in that: the quantity of described heat exchanger tube (4) is 27, and is divided into 3 row 9 to arrange evenly being located in water tank (1).
4. heat energy recovering device for boiler tail gas according to claim 1, is characterized in that: be provided with a filter in described exhaust emissions case (3).
5. the heat energy recovering device for boiler tail gas according to claim 1 or 4, it is characterized in that: described filter is screen pack (10), and the aperture of screen pack (10) in exhaust emissions case (3) is less than the aperture of the screen pack (10) in exhaust collection case (2).
6. heat energy recovering device for boiler tail gas according to claim 1, is characterized in that: described water inlet pipe (5) and outlet pipe are equipped with a hand-operated valve (9).
7. heat energy recovering device for boiler tail gas according to claim 1, is characterized in that: described heat exchanger tube (4) has the aluminium matter of anticorrosive coat or ferrous material to make by outer surface.
CN201520376344.2U 2015-06-03 2015-06-03 A boiler tail gas heat recovery device Expired - Lifetime CN205102374U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104848518A (en) * 2015-06-03 2015-08-19 浦北县建业胶合板有限责任公司 Boiler exhaust heat recovery device
CN118999232A (en) * 2024-10-23 2024-11-22 上海华电电力发展有限公司望亭发电分公司 Industrial waste heat recycling system and energy storage method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104848518A (en) * 2015-06-03 2015-08-19 浦北县建业胶合板有限责任公司 Boiler exhaust heat recovery device
CN118999232A (en) * 2024-10-23 2024-11-22 上海华电电力发展有限公司望亭发电分公司 Industrial waste heat recycling system and energy storage method

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