CN205101836U - Novel oil mist purifies and retrieves in oil tank device - Google Patents
Novel oil mist purifies and retrieves in oil tank device Download PDFInfo
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Abstract
本实用新型公开了一种新型油箱内油雾净化回收装置。它包括油雾分离收集箱、驱动主机、非对称式三通型聚集桶;油雾分离收集箱一侧有吸气管和排油管,另一侧有回油口,其内设有桶式过滤器;驱动主机包括电机、叶轮和蜗形壳体的叶轮罩,叶轮和叶轮罩水平放置,电机在叶轮罩上面;油雾分离收集箱顶端与叶轮罩入口连接;非对称式三通型聚集桶水平方向的桶身与叶轮罩出口连接,向上的桶身内设置有过滤片材,顶部是终端排气口,向下的桶身下部呈倒锥形结构,底部与油雾分离收集箱的回油口连接。本实用新型具有结构简单、压损小且运行平稳、节省空间方便安装、无需拆卸维护简易、净化收集效率高、循环利用油和气,使用成本低等优点。
The utility model discloses a novel device for purifying and recovering oil mist in an oil tank. It includes an oil mist separation collection box, a driving host, and an asymmetrical three-way collection barrel; one side of the oil mist separation collection box has a suction pipe and an oil discharge pipe, and the other side has an oil return port, and a barrel filter is installed inside. The drive host includes the motor, the impeller and the impeller cover of the volute casing. The impeller and the impeller cover are placed horizontally, and the motor is above the impeller cover; the top of the oil mist separation collection box is connected to the inlet of the impeller cover; an asymmetric three-way collection bucket The barrel body in the horizontal direction is connected to the outlet of the impeller cover. The upward barrel body is equipped with a filter sheet, the top is the terminal exhaust port, and the lower part of the downward barrel body is an inverted cone structure. The bottom is separated from the oil mist and the oil return of the collection box port connection. The utility model has the advantages of simple structure, small pressure loss, stable operation, space saving, convenient installation, easy maintenance without disassembly, high purification and collection efficiency, oil and gas recycling, and low use cost.
Description
技术领域technical field
本实用新型属于润滑技术领域,涉及一种新型油箱内油雾净化回收装置。The utility model belongs to the technical field of lubrication and relates to a novel oil mist purification and recovery device in an oil tank.
背景技术Background technique
无论是在数控机床加工过程中,还是在液压润滑行业油站高压快速供油及回油的过程中,往往会产生大量油雾,隐性且严重地损害了工作人员的身心健康,且油雾弥漫在现场令人厌恶烦躁,影响生产效率;其次,若任由油雾长期于车间内蔓延,也将会导致润滑系统中的元件损坏而造成损失。Whether it is in the process of CNC machine tool processing or in the process of high-pressure rapid oil supply and oil return in oil stations in the hydraulic lubrication industry, a large amount of oil mist is often generated, which implicitly and seriously damages the physical and mental health of the staff, and the oil mist Permeating the site is disgusting and irritating, affecting production efficiency; secondly, if the oil mist is allowed to spread in the workshop for a long time, it will also cause damage to the components in the lubrication system and cause losses.
因此,在人们越来越重视环保的今天,选择既可以消除油雾,得以清新的空气环境,又可以让昂贵的润滑油回收再循环使用,是摆在众多润滑设备厂家面前的迫切问题。Therefore, as people pay more and more attention to environmental protection today, it is an urgent problem for many lubricating equipment manufacturers to choose a clean air environment that can eliminate oil mist and recycle expensive lubricating oil.
一些在油站上使用的国外进口的油雾收集装置价格十分昂贵,且后续维护使用成本高,令国内使用厂家难以承受。同时,目前无论是国内还国外的油雾收集装置,大都采用多层细密过滤材料,力图以大量阻隔来达到过滤效果,这种型式的油雾收集装置使用周期短、易堵塞、压损大,使用过程中机身易震动,需要频繁地维护清理。Some imported oil mist collection devices used in oil stations are very expensive, and the follow-up maintenance costs are high, making it unaffordable for domestic manufacturers. At the same time, at present, most of the oil mist collection devices at home and abroad use multi-layer fine filter materials, trying to achieve the filtering effect with a large number of barriers. This type of oil mist collection device has a short service life, is easy to block, and has a large pressure loss. The fuselage is easy to vibrate during use and requires frequent maintenance and cleaning.
目前,国内润滑行业的厂家,均是在油站的油箱上安装小型的鼓风机设备,以此来替代油雾净化器装置,起到清除油箱内部所产生的污浊的油雾。鼓风机主要由电机、叶轮及挡板组成,它们几乎全封闭在一个金属壳体内,由于壳体需要考虑挡板位置、电机固定位置的设置等,致使旋转的叶轮与壳体形成的气流通道受到限制,造成排气效率低,抽气速率较弱;同时,这种型式的油雾收集器的维护也不方便,大多需要做不同程度的拆卸作业,非常繁琐。At present, manufacturers in the domestic lubrication industry install small blower equipment on the oil tank of the oil station to replace the oil mist purifier device to remove the dirty oil mist generated inside the oil tank. The blower is mainly composed of a motor, an impeller and a baffle, which are almost completely enclosed in a metal shell. Since the shell needs to consider the position of the baffle, the setting of the fixed position of the motor, etc., the airflow channel formed by the rotating impeller and the shell is restricted. , resulting in low exhaust efficiency and weak pumping rate; at the same time, the maintenance of this type of oil mist collector is also inconvenient, and most of them need to be disassembled to varying degrees, which is very cumbersome.
另外,此鼓风机的吸气口是与油箱相连通,油箱内部的油雾不过滤,通过鼓风机的膛管直接排到空气中,极易造成空气污染,严重损害现场工作人员的身心健康,同时任由大量的油气长期蔓延在空气中,终将会导致润滑系统中的元件损坏而造成损失,其次也不利于油气的分离,使油滴能够循环回收再利用。In addition, the suction port of the blower is connected to the fuel tank, and the oil mist inside the fuel tank is not filtered, and is directly discharged into the air through the bore pipe of the blower, which can easily cause air pollution and seriously damage the physical and mental health of on-site workers. A large amount of oil and gas spread in the air for a long time will eventually cause damage to the components in the lubrication system and cause losses. Secondly, it is not conducive to the separation of oil and gas, so that oil droplets can be recycled and reused.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种新型油箱内油雾净化回收装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a novel oil mist purification and recovery device in the fuel tank.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种新型油箱内油雾净化回收装置,它包括油雾分离收集箱、驱动主机、非对称式三通型聚集桶三大部分;油雾分离收集箱一侧设有与油箱连接的一根粗的吸气管和一根细的排油管;油雾分离收集箱另一侧设有回油口;油雾分离收集箱内设有桶式过滤器;驱动主机包括电机、叶轮和蜗形壳体的叶轮罩,叶轮和叶轮罩是水平放置的,电机安放在叶轮罩上面;油雾分离收集箱顶端与驱动主机的叶轮罩入口连接;非对称式三通型聚集桶有向上、向下、水平方向三个桶身,其水平方向的桶身与驱动主机的叶轮罩出口连接,向上的桶身内设置有过滤片材,向上的桶身顶部是终端排气口,向下的桶身下部呈倒锥形结构,倒锥形底部出口通过回油管与油雾分离收集箱的回油口连接。A new type of oil mist purification and recovery device in the oil tank, which includes three parts: an oil mist separation collection box, a driving host, and an asymmetric three-way collection barrel; one side of the oil mist separation collection box is provided with a rough The suction pipe and a thin oil discharge pipe; the other side of the oil mist separation collection box is equipped with an oil return port; the oil mist separation collection box is equipped with a barrel filter; the drive host includes a motor, an impeller and a volute casing The impeller cover, the impeller and the impeller cover are placed horizontally, and the motor is placed on the impeller cover; the top of the oil mist separation collection box is connected to the impeller cover inlet of the driving host; the asymmetric three-way gathering bucket has upward, downward, horizontal There are three barrel bodies in the direction, the barrel body in the horizontal direction is connected to the outlet of the impeller cover of the drive main engine, the upward barrel body is provided with a filter sheet, the top of the upward barrel body is the terminal exhaust port, and the downward barrel body is an inverted Conical structure, the inverted conical bottom outlet is connected to the oil return port of the oil mist separation collection box through the oil return pipe.
进一步地,油雾分离收集箱顶端与驱动主机的叶轮罩入口之间通过可拆卸的螺栓连接;该螺栓拆下来以后,驱动主机和非对称式三通型聚集桶就可以绕着油雾分离收集箱做横向360°旋转。Further, the top of the oil mist separation collection box is connected to the inlet of the impeller cover of the drive host through a detachable bolt; after the bolt is removed, the drive host and the asymmetric three-way collection barrel can be separated and collected around the oil mist. The box does a horizontal 360° rotation.
进一步地,所述过滤片材为高效过滤片材,如过滤海绵片材、活性炭过滤片材等。Further, the filter sheet is a high-efficiency filter sheet, such as a filter sponge sheet, an activated carbon filter sheet, and the like.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的新型油箱内油雾净化回收装置,采用油雾净化器替代以往的鼓风机设备,克服了以往采用鼓风机所带来的难拆卸、气流不畅通、压损过大、效率低、污染严重等诸多问题。其主要优点如下:The new oil mist purification and recovery device in the oil tank of the utility model uses an oil mist purifier to replace the previous blower equipment, which overcomes the difficulty of disassembly, poor air flow, excessive pressure loss, low efficiency, and serious pollution caused by the blower in the past. and many other issues. Its main advantages are as follows:
1、该油雾净化回收装置采用分体组合的方式构成,包括油雾分离收集箱、驱动主机以及非对称式三通型聚集桶三大部分。若设备遇到故障问题时,不需要整体从油箱上拆卸,只需拆卸有问题的部件即可,维护及保养非常简单。1. The oil mist purification and recovery device is composed of split components, including three parts: the oil mist separation collection box, the driving host and the asymmetrical three-way collection barrel. If the equipment encounters a fault, it does not need to be disassembled from the fuel tank as a whole, only the problematic parts need to be disassembled, and the maintenance and maintenance are very simple.
2、该油雾净化回收装置的驱动主机可做横向360°旋转,节省安装空间,能够安装在油箱上的任意的位置。2. The drive host of the oil mist purification and recovery device can rotate 360° horizontally, saving installation space, and can be installed at any position on the oil tank.
3、该油雾净化回收装置设有两级过滤装置,以便保证油箱内部的油雾经过此油雾净化回收装置后,油和气能够很好地分离,且排出洁净的气体,不至于污染空气。3. The oil mist purification and recovery device is equipped with a two-stage filter device to ensure that the oil mist inside the fuel tank passes through the oil mist purification and recovery device, and the oil and gas can be separated well, and the clean gas will be discharged without polluting the air.
4、该油雾净化回收装置能够把分离后的油滴聚集起来,在正压推进和负压牵引的共同作用下,把聚集起来的油统一输送回油箱,从而循环利用。4. The oil mist purification and recovery device can gather the separated oil droplets, and under the joint action of positive pressure propulsion and negative pressure traction, the gathered oil can be transported back to the oil tank for recycling.
综上所述,与鼓风机净化设备相比,本实用新型的油雾净化回收装置,具有结构简单、压损小且运行平稳、节省空间方便安装、无需拆卸维护简易、净化收集效率高、循环利用油和气,使用成本低等优点。In summary, compared with the blower purification equipment, the oil mist purification and recovery device of the present utility model has the advantages of simple structure, small pressure loss, stable operation, space saving, convenient installation, no disassembly and maintenance, high purification and collection efficiency, and recycling Oil and gas, low cost of use and other advantages.
附图说明Description of drawings
图1是本实用新型一种新型油箱内油雾净化回收装置的主视结构示意图;Fig. 1 is a schematic diagram of the main structure of a new type of oil mist purification and recovery device in the fuel tank of the present invention;
图2是图1的俯视结构示意图。FIG. 2 is a schematic top view of the structure of FIG. 1 .
图中:1、油雾分离收集箱2、驱动主机3、非对称式三通型聚集桶4、桶式过滤器5、吸气口6、回油口7、排油口8、高效过滤片材9、终端排气口10、螺栓11、油箱12、倒锥形结构13、电机14、叶轮15、叶轮罩In the figure: 1. Oil mist separation and collection box 2. Drive host 3. Asymmetric three-way gathering barrel 4. Barrel filter 5. Suction port 6. Oil return port 7. Oil discharge port 8. High-efficiency filter Material 9, terminal exhaust port 10, bolt 11, oil tank 12, inverted cone structure 13, motor 14, impeller 15, impeller cover
具体实施方式detailed description
以下结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
实施例Example
润滑油站在不断供油和回油的过程中,油液在流动飞溅时,常导致油箱内容产生大量的油雾,若油雾不清除,不仅造成润滑系统的工作性能不稳定,油雾里的水气导致润滑系统的元件损坏而造成损失,而且油箱内部的油雾通过缝隙渗透到外界空气中,会造成空气污染,环境污染。然而,目前采用的鼓风机,并不能彻底分离油雾里的油和气,仅仅是将油箱内部的油雾抽取到外界,同样是造成空气污染,大量的油雾在车间弥漫,油雾里的水气进而导致润滑系统的元件损坏,从而影响了润滑系统的性能。本实用新型设计出一种新型油箱内油雾净化回收装置,采用在油箱的回油一侧安装该油雾净化回收装置,与油站形成配套,专门处理油箱内部油雾,能够很好地解决润滑系统的油雾净化回收问题。During the continuous oil supply and oil return process of the lubricating oil station, when the oil flows and splashes, a large amount of oil mist is often generated in the oil tank. If the oil mist is not cleared, not only will the working performance of the lubrication system be unstable, but the The water vapor in the oil will cause damage to the components of the lubrication system and cause losses, and the oil mist inside the oil tank will penetrate into the outside air through the gap, which will cause air pollution and environmental pollution. However, the blower currently used cannot completely separate the oil and gas in the oil mist. It only extracts the oil mist inside the oil tank to the outside, which also causes air pollution. A large amount of oil mist diffuses in the workshop, and the water vapor in the oil mist This in turn leads to damage to the components of the lubrication system, which affects the performance of the lubrication system. The utility model designs a new type of oil mist purification and recovery device in the fuel tank. The oil mist purification and recovery device is installed on the oil return side of the fuel tank to form a complete set with the oil station. It specializes in treating the oil mist inside the fuel tank and can solve the problem The problem of oil mist purification and recovery in the lubrication system.
如图1所示,本实用新型一种新型油箱内油雾净化回收装置,它安装在油箱11的顶板上,它包括油雾分离收集箱1、驱动主机2、非对称式三通型聚集桶3三大部分;油雾分离收集箱1一侧设有一根粗的吸气管和一根细的排油管,吸气管与油箱连接处有一个大的吸气口5,排油管与油箱连接处有一个排油口7;油雾分离收集箱1另一侧设有回油口6;油雾分离收集箱1内设有桶式过滤器4;驱动主机2包括电机13、叶轮14和蜗形壳体的叶轮罩15,叶轮和叶轮罩是水平放置的,电机安放在叶轮罩上面;油雾分离收集箱1顶端与驱动主机2的叶轮罩入口连接;非对称式三通型聚集桶3有向上、向下、水平方向三个桶身,其水平方向的桶身与驱动主机2的叶轮罩出口连接,向上的桶身内设置有高效过滤片材8,向上的桶身顶部是终端排气口9,向下的桶身下部呈倒锥形结构12,倒锥形底部出口通过回油管与油雾分离收集箱1的回油口6连接。As shown in Figure 1, the utility model is a new type of oil mist purification and recovery device in the fuel tank, which is installed on the top plate of the fuel tank 11, and it includes an oil mist separation collection box 1, a driving host 2, and an asymmetrical tee-type gathering barrel 3 three parts; oil mist separation collection box 1 side is equipped with a thick suction pipe and a thin oil discharge pipe, there is a large suction port 5 at the connection between the suction pipe and the fuel tank, and the oil discharge pipe is connected to the fuel tank There is an oil discharge port 7; the other side of the oil mist separation collection box 1 is provided with an oil return port 6; the oil mist separation collection box 1 is provided with a barrel filter 4; the driving host 2 includes a motor 13, an impeller 14 and a worm The impeller cover 15 of the shaped shell, the impeller and the impeller cover are placed horizontally, and the motor is placed on the impeller cover; the top of the oil mist separation collection box 1 is connected to the impeller cover inlet of the driving host 2; the asymmetrical three-way collection barrel 3 There are three barrel bodies in the upward, downward and horizontal directions. The barrel body in the horizontal direction is connected to the outlet of the impeller cover of the driving host 2. The upward barrel body is provided with a high-efficiency filter sheet 8, and the top of the upward barrel body is the terminal exhaust. Port 9, the lower part of the downward barrel body is an inverted cone structure 12, and the outlet at the bottom of the inverted cone is connected to the oil return port 6 of the oil mist separation collection box 1 through the oil return pipe.
油雾分离收集箱1顶端与驱动主机2的叶轮罩入口之间通过可拆卸的螺栓10连接;该螺栓10拆下来以后,驱动主机2和非对称式三通型聚集桶3就可以绕着油雾分离收集箱1做横向360°旋转,以便调整安装位置,使该油雾净化回收装置能够安装在油箱上的任意位置,节省安装空间。The top of the oil mist separation collection box 1 is connected to the inlet of the impeller cover of the driving host 2 through a detachable bolt 10; The mist separation and collection box 1 is rotated 360° horizontally to adjust the installation position, so that the oil mist purification and recovery device can be installed at any position on the oil tank, saving installation space.
本实用新型的工作原理如下:将该油雾净化回收装置安装在油箱11的回油一侧的顶板上,首先,油箱内部大量的油雾气体从油雾净化器与油箱连接的吸气口5进入,首先被油雾分离收集箱1里的桶式过滤器4进行第一级过滤,使较大油滴和重油雾在气体中被分离,再经由桶式过滤器4的不锈钢侧壁在重力作用下流至油雾分离收集箱1的底部;接着,被初步过滤后的气雾继续向上运动,进入到驱动主机2部位,驱动主机2包含电机、叶轮和蜗形壳体的叶轮罩,因为叶轮高速旋转,气体沿叶轮片径向被加速形成增压,被快速压送到叶轮罩的排气口,此离心分离的过程中已有部分细小油珠被甩离在叶轮罩的内壁上;然后,从叶轮罩排出的气体被输送到非对称式三通型聚集桶3内,并迸射撞击在桶身中下段的内壁上,因为聚集桶的桶身下端呈倒锥形结构,受此结构的影响,气体在桶内回旋碰撞,形成高密度油滴、油雾混合体。油滴、油雾混合体在正压推进和负压牵引的共同作用下从非对称式三通型聚集桶3底部,经回油管从回油口6进入到油雾分离收集箱1内,并从油雾分离收集箱1的排油口7排回到油箱内部,使油能够循环利用。至于聚集桶内的残余油雾混合体被继续向上推进,经过高效过滤片材8进行第二级过滤,过滤后,从非对称式三通型聚集桶3顶部的终端排气口9排出洁净的空气,这样就避免了污浊的油雾污染空气,最终达到油雾分离的目的,聚集的油回到油箱循环利用,洁净的空气排出至于空气中。The working principle of the utility model is as follows: install the oil mist purification and recovery device on the top plate of the oil return side of the oil tank 11. Entering, the barrel filter 4 in the oil mist separation collection box 1 is firstly filtered, so that the larger oil droplets and heavy oil mist are separated in the gas, and then through the stainless steel side wall of the barrel filter 4 under gravity It flows down to the bottom of the oil mist separation collection box 1; then, the preliminarily filtered gas mist continues to move upwards and enters the drive host 2. The drive host 2 includes the motor, the impeller and the impeller cover of the volute casing, because the impeller Rotating at high speed, the gas is accelerated along the radial direction of the impeller blades to form pressurization, and is quickly pressed to the exhaust port of the impeller cover. During the centrifugal separation process, some small oil droplets have been thrown off the inner wall of the impeller cover; then , the gas discharged from the impeller cover is transported into the asymmetric three-way gathering barrel 3, and shoots and hits the inner wall of the middle and lower section of the barrel body, because the lower end of the barrel body of the gathering barrel has an inverted conical structure, which is affected by this structure Influenced by the impact, the gas swirls and collides in the barrel to form a mixture of high-density oil droplets and oil mist. The mixture of oil droplets and oil mist enters the oil mist separation collection box 1 from the oil return port 6 through the oil return pipe from the bottom of the asymmetric three-way gathering barrel 3 under the joint action of positive pressure propulsion and negative pressure traction, and The oil is discharged from the oil discharge port 7 of the oil mist separation collection box 1 back to the inside of the oil tank, so that the oil can be recycled. As for the residual oil-mist mixture in the gathering barrel, it is pushed upwards, and is filtered through the high-efficiency filter sheet 8. After filtering, clean oil is discharged from the terminal exhaust port 9 on the top of the asymmetric three-way gathering barrel 3. In this way, dirty oil mist is prevented from polluting the air, and the purpose of oil mist separation is finally achieved. The accumulated oil is returned to the oil tank for recycling, and the clean air is discharged into the air.
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