CN205097436U - Adopt novel storage device's metal waterproofing membrane production system - Google Patents

Adopt novel storage device's metal waterproofing membrane production system Download PDF

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CN205097436U
CN205097436U CN201520815452.5U CN201520815452U CN205097436U CN 205097436 U CN205097436 U CN 205097436U CN 201520815452 U CN201520815452 U CN 201520815452U CN 205097436 U CN205097436 U CN 205097436U
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film material
film
storage device
metal
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孙中卫
许政�
杨明亮
吴俊�
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Hefei Shengya New Material Co ltd
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Abstract

本实用新型涉及一种采用新型储料装置的金属防水卷材生产系统,包括依序设置的用于将各原料进行混合的混合装置,对混合后的物料进行螺杆挤出的双螺杆挤出机,将螺杆挤出后的物料进行挤出成型得到高分子膜材的挤出模头,对金属箔进行供料的供料机构,将金属膜裱覆到高分子膜材表面的辊压机,对裱覆金属膜后的膜材进行印花的压花机,对印花后的膜材进行冷却的冷却装置,对冷却后的膜材进行切边的切边机,对切边后的膜材进行临时储料的储料装置以及对膜材进行卷曲包装的卷取机;采用上述系统,其可有效用于防水卷材的生产,提高防水卷材的生产效率,增加经济效益。

This utility model relates to a metal waterproof membrane production system employing a novel material storage device. The system includes, in sequence, a mixing device for mixing various raw materials, a twin-screw extruder for extruding the mixed material, an extrusion die for extruding the extruded material to form a polymer film, a feeding mechanism for feeding metal foil, a roller press for laminating the metal film onto the surface of the polymer film, an embossing machine for printing on the laminated film, a cooling device for cooling the printed film, an edge trimming machine for trimming the cooled film, a material storage device for temporarily storing the trimmed film, and a winding machine for rolling and packaging the film. Using this system, waterproof membrane production can be effectively achieved, improving production efficiency and increasing economic benefits.

Description

一种采用新型储料装置的金属防水卷材生产系统A metal waterproof coiled material production system using a new material storage device

技术领域 technical field

本实用新型涉及防水卷材生产领域,具体涉及一种采用新型储料装置的金属防水卷材生产系统。 The utility model relates to the field of waterproof coiled material production, in particular to a metal waterproof coiled material production system adopting a novel material storage device.

背景技术 Background technique

金属防水卷材是采用金属铝箔(柔软的金属薄膜)做表层的高分子防水卷材。高分子防水卷材质量轻、强度高、低能耗、多功能,可用于单层防水,且在弹性极限范围内使用时有优良的回弹性,并且色彩丰富,可以美化环境。金属铝箔具有防潮、气密、隔热、抗太阳紫外线光、耐磨蚀等特点。因此金属防水卷材在建筑等行业被广泛使用。但是,目前还没有一套有效采用新型储料装置的金属防水卷材生产系统,因此有必要提供一种采用新型储料装置的金属防水卷材生产系统。 Metal waterproof membrane is a polymer waterproof membrane with metal aluminum foil (soft metal film) as the surface layer. Polymer waterproof membrane is light in weight, high in strength, low in energy consumption, and multi-functional. It can be used for single-layer waterproofing, and it has excellent resilience when used within the elastic limit range. It has rich colors and can beautify the environment. Metal aluminum foil has the characteristics of moisture-proof, air-tight, heat-insulating, anti-ultraviolet light from the sun, and abrasion resistance. Therefore, metal waterproofing membranes are widely used in construction and other industries. However, there is currently no metal waterproof coiled material production system that effectively adopts a new material storage device, so it is necessary to provide a metal waterproof coiled material production system that uses a new material storage device.

实用新型内容 Utility model content

本实用新型的目的就是提供一种采用新型储料装置的金属防水卷材生产系统,其可用于金属防水卷材的有效生产。 The purpose of this utility model is to provide a metal waterproof coiled material production system using a new material storage device, which can be used for efficient production of metal waterproof coiled materials.

为实现上述目的,本实用新型采用了以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种采用新型储料装置的金属防水卷材生产系统,其特征在于:包括依序设置的用于将各原料进行混合的混合装置,对混合后的物料进行螺杆挤出的双螺杆挤出机,将螺杆挤出后的物料进行挤出成型得到高分子膜材的挤出模头,对金属箔进行供料的供料机构,将金属膜裱覆到高分子膜材表面的辊压机,对裱覆金属膜后的膜材进行印花的压花机,对印花后的膜材进行冷却的冷却装置,对冷却后的膜材进行切边的切边机,对切边后的膜材进行临时储料的储料装置以及对膜材进行卷曲包装的卷取机; A metal waterproof coiled material production system adopting a new material storage device, which is characterized in that it includes a mixing device for mixing various raw materials arranged in sequence, and a twin-screw extruder for screw extruding the mixed materials , extruding the material extruded by the screw to obtain the extrusion die of the polymer film material, the feeding mechanism for feeding the metal foil, and the roller press machine for laminating the metal film on the surface of the polymer film material, An embossing machine for printing the film material after mounting the metal film, a cooling device for cooling the printed film material, an edge trimming machine for trimming the cooled film material, and a A storage device for temporary storage and a coiler for crimping and packaging the film;

储料装置包括第四机架,第四机架上设置有上、下布置的固定安装架和活动安装架,固定安装架和活动安装架上分别排列状设置第四导料辊,固定安装架和活动安装架上的第四导料辊呈间隔交错状排布,第四机架上设置的第四调节机构调节活动安装架上下移动,储料装置的出料侧设置有水平布置的第四支撑台,第四支撑台的上方设置有压料机构,压料机构包括压紧膜材的第四槽形件和驱动第四槽形件上下移动的第四汽缸,第四槽形件的槽口向下,第四槽形件的两端与第四机架沿铅垂方向构成滑动导向配合。 The material storage device includes a fourth frame, on which there are fixed mounting frames and movable mounting frames arranged up and down. and the fourth guide roller on the movable mounting frame are arranged in a staggered interval, the fourth adjusting mechanism set on the fourth frame adjusts the movable mounting frame to move up and down, and the discharge side of the storage device is provided with a horizontally arranged fourth The support platform, the top of the fourth support platform is provided with a pressing mechanism, the pressing mechanism includes a fourth groove-shaped piece that presses the membrane material and a fourth cylinder that drives the fourth groove-shaped piece to move up and down, and the groove of the fourth groove-shaped piece The opening is downward, and the two ends of the fourth groove form a sliding guide fit with the fourth frame along the vertical direction.

采用上述金属防水卷材生产系统,其可有效用于防水卷材的生产,提高防水卷材的生产效率,增加经济效益。 The above-mentioned metal waterproof coiled material production system can be effectively used in the production of waterproof coiled materials, improve the production efficiency of waterproof coiled materials, and increase economic benefits.

附图说明 Description of drawings

图1为金属防水卷材生产系统的结构示意图; Fig. 1 is the structural representation of metal waterproof coiled material production system;

图2为螺杆配备冷却组件的结构示意图; Fig. 2 is the structural representation that screw rod is equipped with cooling assembly;

图3为冷却槽的结构示意图; Fig. 3 is the structural representation of cooling tank;

图4为冷却室的结构示意图; Fig. 4 is the structural representation of cooling chamber;

图5为切分机的局部结构示意图; Fig. 5 is the partial structure schematic diagram of cutting machine;

图6为图5的侧视图; Figure 6 is a side view of Figure 5;

图7为储料装置的结构示意图; Fig. 7 is the structural representation of storage device;

图8为第二、四张紧辊的结构示意图; Fig. 8 is a structural schematic view of the second and fourth tension rollers;

图9为第四槽形件的结构示意图; Fig. 9 is a schematic structural view of a fourth grooved member;

图10为卷取机的结构示意图; Fig. 10 is the structural representation of coiler;

图11为卷取机的剖视立体结构示意图; Fig. 11 is a schematic diagram of a cross-sectional three-dimensional structure of a coiler;

图12为第五导料件处于工作位的结构示意图; Fig. 12 is a schematic structural view of the fifth material guide in the working position;

图13为第五导料件处于避让位的结构示意图; Fig. 13 is a schematic structural view of the fifth material guide in the avoidance position;

图14为胶纸器的结构示意图; Fig. 14 is the structural representation of adhesive paper device;

图15为切刀的安装示意图。 Figure 15 is a schematic diagram of the installation of the cutter.

具体实施方式 detailed description

为了使本实用新型的目的及优点更加清楚明白,以下结合实施例对本实用新型进行具体说明。应当理解,以下文字仅仅用以描述本实用新型的一种或几种具体的实施方式,并不对本实用新型具体请求的保护范围进行严格限定。 In order to make the purpose and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the embodiments. It should be understood that the following words are only used to describe one or several specific implementation modes of the utility model, and do not strictly limit the protection scope of the specific claims of the utility model.

本实用新型的目的在于提供一种金属防水卷材生产系统,如图1所示,包括依序设置的用于将各原料进行混合的混合装置,对混合后的物料进行螺杆挤出的双螺杆挤出机,将螺杆挤出后的物料进行挤出成型得到高分子膜材的挤出模头,对金属箔进行供料的供料机构,将金属膜裱覆到高分子膜材表面的辊压机(压辊机包括两压辊,通过两压辊施加的压力使得金属箔与高分子膜材进行可靠粘结),对裱覆金属膜后的膜材进行印花的压花机,对印花后的膜材进行冷却的冷却装置,对冷却后的膜材进行切边的切边机,对切边后的膜材进行临时储料的储料装置以及对膜材进行卷曲包装的卷取机。本实用新型生产的防水卷材为层状结构,包括高分子膜材和其表面裱覆的金属膜,高分子膜材组成可采用现有的已知配方,或者采用如下配方制成:100重量份的EVA,7重量份的合成石蜡树脂,20重量份的滑石粉,1重量份的2,6-二叔丁基对甲苯以及25重量份的香豆酮-茚树脂。上述配方组成的高分子膜材在裱覆金属箔时,不需要向金属箔表面涂覆胶液,通过压辊机的压覆可使得两者很好的结合。采用上述金属防水卷材生产系统,其可有效用于防水卷材的生产,提高防水卷材的生产效率,增加经济效益。混合装置、双螺杆挤出机、挤出模头、供料机构、辊压机(如三辊复合机/二辊复合机)、压花机、冷却装置、切边机、储料装置以及卷取机可以采用市场具有相同功能的设备进行使用。当然,在本实用新型中,为了提高生产效率,优选采用如下方案对双螺杆挤出机、冷却装置、切边机、储料装置以及卷取机进行实施: The purpose of this utility model is to provide a metal waterproof coiled material production system, as shown in Figure 1, including a mixing device for mixing various raw materials arranged in sequence, and a twin-screw screw extruding material after mixing Extruder, extruding the material extruded by the screw to obtain the extrusion die of the polymer film material, the feeding mechanism for feeding the metal foil, and the roller for laminating the metal film on the surface of the polymer film material Press machine (roller machine includes two pressure rollers, the pressure exerted by the two pressure rollers makes the metal foil and the polymer film material bonded reliably), an embossing machine for printing the film material after the metal film is mounted, and for printing A cooling device for cooling the finished film material, a trimming machine for trimming the cooled film material, a storage device for temporarily storing the trimmed film material, and a coiler for crimping and packaging the film material . The waterproof coiled material produced by the utility model is a layered structure, including a polymer film material and a metal film mounted on its surface, and the polymer film material can be composed of an existing known formula, or the following formula: 100 weight 1 part of EVA, 7 parts by weight of synthetic paraffin resin, 20 parts by weight of talcum powder, 1 part by weight of 2,6-di-tert-butyl-p-toluene and 25 parts by weight of coumarone-indene resin. When the polymer film composed of the above formula is laminated with metal foil, it is not necessary to apply glue to the surface of the metal foil, and the pressing of the pressing roller can make the two well combined. The above-mentioned metal waterproof coiled material production system can be effectively used in the production of waterproof coiled materials, improve the production efficiency of waterproof coiled materials, and increase economic benefits. Mixing device, twin-screw extruder, extrusion die, feeding mechanism, roller press (such as three-roll laminating machine/two-roll laminating machine), embossing machine, cooling device, trimming machine, storage device and roll The pick-up machine can be used by equipment with the same function in the market. Certainly, in the utility model, in order to improve production efficiency, preferably adopt following scheme to carry out implementation to twin-screw extruder, cooling device, trimming machine, material storage device and coiler:

对于双螺杆挤出装置采取如图2所示的技术方案进行实施,双螺杆挤出机包括机壳和机壳内设置的螺杆11,螺杆11的内部中空,螺杆11的顶端呈封堵状,螺杆11底端设置连接头,连接头包括外管12和外管12内设置的内管13,外管12与螺杆11构成转动配合连接,内管13延伸至螺杆11内部腔体的里侧,外管12通过回流管与冷却剂储箱14的冷却剂进口相连接,冷却剂储箱14的冷却剂出口通过排液管与内管13相连接,排液管上设置有输送泵和电磁阀15,冷却剂储箱14的侧壁为夹腔结构,夹腔结构通入冷却水对冷却剂储箱14内的冷却剂进行降温。螺杆11挤出机挤出过程中,螺杆11回转生成的摩擦剪切热经常会比物料所需要的热量多,这会导致料筒内物料温度过高,如不及时排出过多的热量,会引起物料(特别是热敏性塑料)分解,有时也会使成型难以进行。因此,通过冷却剂将产生的热量带出,从而避免螺杆11温度过高,保证生产。冷却剂可以采用水,但是水作为冷却介质容易对螺杆11产生腐蚀作用。因此,优选采用挥发型冷却剂(如:汞),对螺杆11无腐蚀作用,冷却效果好。 For the twin-screw extrusion device, the technical scheme shown in Figure 2 is adopted for implementation. The twin-screw extruder includes a casing and a screw 11 arranged in the casing. The inside of the screw 11 is hollow, and the top of the screw 11 is blocked. The bottom end of the screw 11 is provided with a connector, the connector includes an outer tube 12 and an inner tube 13 arranged in the outer tube 12, the outer tube 12 and the screw 11 form a rotational fit connection, and the inner tube 13 extends to the inner side of the inner cavity of the screw 11, The outer pipe 12 is connected to the coolant inlet of the coolant storage tank 14 through a return pipe, and the coolant outlet of the coolant storage tank 14 is connected to the inner pipe 13 through a liquid discharge pipe, and a delivery pump and a solenoid valve are arranged on the liquid discharge pipe 15. The side wall of the coolant storage tank 14 is a sandwich structure, and cooling water is passed through the sandwich structure to cool down the coolant in the coolant storage tank 14 . During the extrusion process of the screw 11 extruder, the frictional shear heat generated by the rotation of the screw 11 is often more than the heat required by the material, which will cause the temperature of the material in the barrel to be too high. If the excessive heat is not discharged in time, it will Causes material (especially heat-sensitive plastics) to decompose and sometimes makes molding difficult. Therefore, the generated heat is taken out through the coolant, thereby avoiding excessive temperature of the screw 11 and ensuring production. Water may be used as the coolant, but water is likely to corrode the screw 11 as a cooling medium. Therefore, it is preferable to use a volatile coolant (such as mercury), which has no corrosion effect on the screw 11 and has a good cooling effect.

对于冷却装置,其采用如图3、4所示的技术方案进行实施,冷却装置包括依序设置的冷却槽21和冷却室26,膜材在冷却槽21内倾斜状布置,冷却槽21内设置有向膜材表面喷涂冷却液的喷淋机构,冷却槽21内设置有第二滑轨22,第二滑轨22位于膜材的上方且与膜材相平行布置,喷淋机构包括第二安装架23以及第二安装架23上设置的喷淋管24和第二导流件25,第二安装架23与第二滑轨22沿第二滑轨22的长度方向构成滑动导向配合,冷却槽21上设置的第二驱动组件调节第二安装架23进行移动,喷淋管24沿膜材的宽度范围布置,第二导流件25包括位于喷淋管24下方倾斜布置的条板状的第二导流板,第二导流板的倾斜方向与第二滑轨22的倾斜方向相反,第二导流板的宽度与膜材的宽度相一致,第二导流板高度较低侧的边部设置成平齐的刀刃状(第二导流板高度较低侧的边部开设刀刃),第二导流板的另外三侧边向上翻折形成折边,这样冷却液向瀑布一样均匀的流至膜材表面,使得膜材宽度范围内的各处被均匀冷却,将喷冷机构设置的与第二滑轨22构成滑动配合,这样可以调节冷却水冷却膜材的时间。另外,冷却室26内设置有上下布置的集风板27和布风板28,集风板27和布风板28均为水平布置的孔板,集风板27和布风板28将冷却室26分隔成上、下布置的排风腔、冷却腔和进风腔(排风腔、进风腔分别与排风组件、鼓风组件相连接),膜材在冷却腔内冷却吹干,冷却腔内设置有对膜材进行张紧的第二张紧机构,第二张紧机构包括第二张紧辊,第二张紧辊的两端转动固定在冷却室26内设置的第二安装座上,第二张紧辊为弯弧形。由于膜材的宽度较大,因此冷却风吹向膜材时,会导致膜材大幅度的抖动,导致膜材出现偏移,因此,通过设置第二张紧辊进行张紧,防止膜材出现偏移,保证整个输送线的可靠输送。第二张紧辊可为等径轴弯曲得到。通过两级冷却,提高冷却效率而且保证金属箔与高分子膜层之间的粘结牢靠度不受影响。冷却槽和冷却室内安装的膜材输送辊不在详述,可根据需要进行选取安装。 For the cooling device, it adopts the technical scheme shown in Figures 3 and 4 for implementation. The cooling device includes a cooling tank 21 and a cooling chamber 26 arranged in sequence. The film material is arranged obliquely in the cooling tank 21. There is a spraying mechanism for spraying cooling liquid on the surface of the film material. A second slide rail 22 is arranged in the cooling tank 21. The second slide rail 22 is located above the film material and arranged parallel to the film material. The spray mechanism includes a second installation Frame 23 and the spray pipe 24 and the second flow guide 25 that are arranged on the second mounting frame 23, the second mounting frame 23 and the second slide rail 22 form a sliding guide fit along the length direction of the second slide rail 22, and the cooling groove The second driving assembly provided on 21 adjusts the second installation frame 23 to move, the spray pipe 24 is arranged along the width range of the film material, and the second flow guide 25 includes a slat-shaped first slat arranged obliquely below the spray pipe 24. Two deflectors, the inclination direction of the second deflector is opposite to the inclination direction of the second slide rail 22, the width of the second deflector is consistent with the width of the film material, and the edge of the lower side of the second deflector height is The upper part of the second deflector is set in a flat blade shape (the edge of the second deflector with a lower height is provided with a blade), and the other three sides of the second deflector are folded upwards to form folded edges, so that the coolant flows evenly like a waterfall To the surface of the film material, so that everywhere in the width range of the film material is uniformly cooled, the spray cooling mechanism is arranged to form a sliding fit with the second slide rail 22, so that the time for the cooling water to cool the film material can be adjusted. In addition, the cooling chamber 26 is provided with a wind collecting plate 27 and an air distribution plate 28 arranged up and down, the wind collecting plate 27 and the air distribution plate 28 are all horizontally arranged orifice plates, the wind collecting plate 27 and the air distribution plate 28 divide the cooling chamber 26 into The exhaust chamber, the cooling chamber and the air inlet chamber are arranged on the upper and lower sides (the exhaust chamber and the air inlet chamber are respectively connected with the exhaust assembly and the blower assembly), the membrane material is cooled and dried in the cooling chamber, and the cooling chamber is set There is a second tensioning mechanism for tensioning the film material. The second tensioning mechanism includes a second tensioning roller. The two tension rollers are curved. Due to the large width of the film material, when the cooling air blows to the film material, it will cause the film material to vibrate greatly, resulting in the deviation of the film material. Therefore, the second tension roller is used to tension the film material to prevent Offset, to ensure reliable delivery of the entire conveyor line. The second tension roll can be obtained by bending an equidiametric axis. Through two-stage cooling, the cooling efficiency is improved and the bonding reliability between the metal foil and the polymer film layer is not affected. The film conveying rollers installed in the cooling tank and cooling chamber are not described in detail, and can be selected and installed according to needs.

对于切边机采取如图5、6所示的技术方案进行实施,包括第三机架,第三机架上沿输送方向依次设置有用于输送膜材的第一、二送料辊,第一送料辊34的上方设置有与其平行布置的刀轴31,驱动机构驱使刀轴进行转动。刀轴31的两端分别设置有用于对膜材进行切边的刀具311(盘形刀具),第一、二送料辊之间设置有第三支撑板32,第三支撑板32靠近第一送料辊34侧的端部设置有两第三导料件321,两第三导料件321分置于刀轴31两端设置的两刀具311外侧,第三导料件321为横状布置的半个锥形柱构成(亦即两第三导料件321为一锥形柱沿轴向平均分切得到,分切后的半锥形柱的分切面与第三支撑板32的上板面相贴合布置),第三导料件321的高度由第三支撑板32的内侧向外逐渐增大。第三导料件321的设置,可以使得切分的表料与主体部分进行有效的分离,便于后续不同的输送。 Take the technical scheme shown in Figure 5 and 6 for the trimming machine to implement, including the third frame, the first and second feed rollers for conveying the film material are sequentially arranged on the third frame along the conveying direction, and the first feed roller A cutter shaft 31 arranged parallel to the roller 34 is arranged above the roller 34, and the driving mechanism drives the cutter shaft to rotate. The two ends of the cutter shaft 31 are respectively provided with cutters 311 (disc-shaped cutters) for trimming the film material, and a third support plate 32 is arranged between the first and second feeding rollers, and the third support plate 32 is close to the first feeding roller. The end portion on the side of the roller 34 is provided with two third guide members 321, and the two third guide members 321 are placed outside the two cutters 311 provided at both ends of the cutter shaft 31. Two tapered columns constitute (that is, two third material guide members 321 are obtained by uniformly cutting a tapered column along the axial direction, and the cutting surface of the half-tapered column after cutting is attached to the upper surface of the third support plate 32 combined arrangement), the height of the third material guide 321 gradually increases from the inner side of the third support plate 32 to the outer side. The setting of the third material guide 321 can effectively separate the cut watch material from the main body, which is convenient for subsequent different conveying.

优选的方案为,第三支撑板32靠近第二送料辊侧的端部设置有供切分下的边角料下落的两空缺部322,两空缺部322分别与两第三导料件321相对应布置。第三支撑板32靠近第二送料辊的端部上方设置有两第三喷气管33,第三喷气管33的高度由第三支撑板32的内侧向外逐渐减小,两第三喷气管33与两空缺部322分别相对应布置,两第三喷气管33位于两刀具311的内侧。第三喷气管33的设置主要是保证所有分切的边料都能够从空缺部322落下,最为优选的方案为,第三喷气管33与水平面的夹角为45~60°。 A preferred solution is that the end of the third support plate 32 near the second feeding roller side is provided with two vacant parts 322 for the leftovers under the cutting to fall, and the two vacant parts 322 are arranged correspondingly to the two third material guide members 321 respectively. . The 3rd support plate 32 is provided with two 3rd jet tubes 33 near the end of the second feed roller, the height of the 3rd jet tube 33 is gradually reduced outwards by the inner side of the 3rd support plate 32, two 3rd jet tubes 33 Corresponding to the two vacant parts 322 , the two third jet pipes 33 are located inside the two cutters 311 . The setting of the third air injection pipe 33 is mainly to ensure that all the trimmings can fall from the void portion 322. The most preferred solution is that the angle between the third air injection pipe 33 and the horizontal plane is 45-60°.

由于卷取机的卷曲收料是速度较快的间歇性的,而膜材的压合等其他工序是速度较慢的连续性的,因此在切分机和卷取机之间设置临时储料装置,以对前、后的生产进行调节,在卷取机进行卸料时,出料装置进行临时出料,在卷取机进行卷曲膜材时,储料机构进行快速放料。储料机构的结构具体如图7所示,包括第四机架40,第四机架40上设置有上、下布置的固定安装架41和活动安装架42,固定安装架41和活动安装架42上分别排列状设置第四导料辊,固定安装架41和活动安装架42上的第四导料辊呈间隔交错状排布,第四机架40上设置的第四调节机构调节活动安装架42上下移动,储料装置的出料侧设置有水平布置的第四支撑台43,第四支撑台43的上方设置有压料机构,压料机构包括压紧膜材的第四槽形件44和驱动第四槽形件44上下移动的第四汽缸45,第四槽形件44的槽口向下,第四槽形件44的两端与第四机架40沿铅垂方向构成滑动导向配合。通过第四调节机构调节活动安装架42上下移动,使得固定安装架41和活动安装架42之间的间距增大或减小,从而实现临时出料和快速放料,保证整个系统的连续生产。由于卷取机单次操作结束后,需要将膜材剪断,因此为避免膜材剪断对储料机构的影响,因此,在储料机构的出料侧设置压料机构,对膜材进行压紧,防止膜材在输送线上松散。第四槽形件44沿膜材的宽度范围布置,第四槽形件44上两槽壁与膜材相接触的表面设置成弧形面,槽壁与膜材为线接触。线接触对膜材的压紧最为牢靠,优于面接触,第四汽缸45可沿第四槽形件44的长度范围间隔设置。 Since the coiling of the coiler is intermittent at a faster speed, while other processes such as the pressing of the film are continuous at a slower speed, a temporary storage device is installed between the slitter and the coiler , to adjust the front and rear production. When the coiler unloads, the discharge device performs temporary discharge. When the coiler curls the film material, the storage mechanism performs rapid discharge. The structure of the storage mechanism is specifically shown in Figure 7, including a fourth frame 40, the fourth frame 40 is provided with a fixed mount 41 and a movable mount 42 arranged up and down, the fixed mount 41 and the movable mount 42 respectively arranges the fourth material guide rollers in a row, the fourth material guide rollers on the fixed mounting frame 41 and the movable mounting frame 42 are arranged in a staggered shape at intervals, and the fourth adjustment mechanism provided on the fourth frame 40 adjusts the movable installation. The frame 42 moves up and down, and the discharge side of the material storage device is provided with a fourth supporting platform 43 arranged horizontally, and a pressing mechanism is arranged above the fourth supporting platform 43, and the pressing mechanism includes a fourth groove-shaped piece for pressing the membrane material. 44 and the fourth cylinder 45 that drives the fourth grooved part 44 to move up and down, the notch of the fourth grooved part 44 is downward, and the two ends of the fourth grooved part 44 and the fourth frame 40 form a sliding motion along the vertical direction. Orientation fit. The fourth adjustment mechanism adjusts the movable mounting frame 42 to move up and down, so that the distance between the fixed mounting frame 41 and the movable mounting frame 42 increases or decreases, thereby realizing temporary discharging and fast discharging, and ensuring the continuous production of the whole system. Since the film material needs to be cut off after a single operation of the coiler, in order to avoid the influence of film material shearing on the material storage mechanism, a pressing mechanism is set on the discharge side of the material storage mechanism to compress the film material , to prevent the membrane material from loosening on the conveying line. The fourth trough 44 is arranged along the width range of the membrane material, and the surfaces of the two groove walls on the fourth trough 44 which are in contact with the membrane material are arranged as arc-shaped surfaces, and the groove walls and the membrane material are in line contact. Line contact is the most reliable method for compressing the membrane material, which is better than surface contact. The fourth cylinder 45 can be arranged at intervals along the length range of the fourth groove-shaped member 44 .

由于储料机构对前后工序进行调节,膜材的输送速度需要不断变化,因此容易出现松弛的现象,导致膜材出现偏移,影响整个生产。因此在本实用新型中,储料装置的进料侧设置有对膜材进行张紧的第四张紧机构,第四张紧机构包括第四张紧辊46,第四张紧辊46的两端转动固定在第四支架上,第四张紧辊46为弯弧形。通过弯弧形的第四张紧辊46进行张紧和纠偏,保证膜材的变速输送。优选的操作为:第四机架上还设置有两立状布置的第四导杆和两第四安装座,第四张紧辊的两端转动安装在两第四安装座上,两第四安装座分别通过第四压缩弹簧浮动安装在第四导杆上,第四安装座与第四导杆沿铅垂方向构成滑动导向配合,具体如图8、9所示。 Since the storage mechanism adjusts the front and rear processes, the conveying speed of the membrane material needs to be constantly changed, so it is prone to slack, which will cause the membrane material to shift and affect the entire production. Therefore in the utility model, the feeding side of the storage device is provided with a fourth tensioning mechanism for tensioning the film material, the fourth tensioning mechanism includes a fourth tension roller 46, and the two sides of the fourth tension roller 46 The end rotation is fixed on the fourth bracket, and the fourth tension roller 46 is curved. The arc-shaped fourth tensioning roller 46 is used for tensioning and deflection correction to ensure variable-speed conveyance of the film material. The preferred operation is: the fourth frame is also provided with two vertically arranged fourth guide rods and two fourth mounts, the two ends of the fourth tension roller are rotatably mounted on the two fourth mounts, and the two fourth The mounting bases are respectively floatingly mounted on the fourth guide rods through the fourth compression springs, and the fourth mounting bases and the fourth guide rods form a sliding guide cooperation along the vertical direction, as shown in Figs. 8 and 9 .

对于卷取机采取如图10、11、12、13、14、15所示的技术方案进行实施,卷取机包括第五机架50,第五机架50上设置有用于卷曲膜材的卷料轴51,卷料轴51悬置状转动固定在第五机架上并与第五驱动机构相连接,卷料轴51的旁侧设置有用于输送膜材的第五输送机构56,卷料轴51与第五输送机构56的输送方向相垂直布置,第五输送机构56的上方设置有对膜材进行截断的截断机构,卷料轴51上空套有对卷收后的卷材进行卸载的推头52,推头52与第五机架上设置的第五导轨沿卷料轴51的长度方向构成滑动导向配合,第五机架50上设置的第五气缸推动推头52进行移动,卷料轴51悬置端的外侧设置有第六输送带,第六输送带的输送方向与卷料轴51相垂直布置,第六输送带上间隔设置有槽形件,槽形件沿第六输送带的宽度范围布置,槽形件的槽口指向背离第六输送带的一侧,卷料轴51为气涨轴。上述结构的卷取机,能够实现膜材的可靠收卷。 Take the technical scheme shown in Figure 10, 11, 12, 13, 14, 15 for the coiler to implement, the coiler includes a fifth frame 50, and the fifth frame 50 is provided with coils for curling the film material The material shaft 51, the coil material shaft 51 is suspended and fixed on the fifth frame and is connected with the fifth driving mechanism. The shaft 51 is arranged perpendicular to the conveying direction of the fifth conveying mechanism 56, a cutting mechanism for cutting the film material is arranged above the fifth conveying mechanism 56, and a device for unloading the coiled material is set above the coil shaft 51. Push head 52, push head 52 and the 5th guide rail that are arranged on the fifth frame form sliding guide cooperation along the length direction of coiling shaft 51, the 5th air cylinder that is arranged on the 5th frame 50 pushes push head 52 to move, and roll The outer side of the suspended end of the material shaft 51 is provided with a sixth conveyor belt, the conveying direction of the sixth conveyor belt is arranged perpendicular to the coil shaft 51, groove-shaped parts are arranged at intervals on the sixth conveyor belt, and the groove-shaped parts are arranged along the sixth conveyor belt. Arranged in the width range, the notch of the grooved member points to the side away from the sixth conveyer belt, and the reel shaft 51 is an inflatable shaft. The coiler with the above structure can realize reliable winding of the film material.

进一步的操作如图13、14所示,卷料轴51与第五输送机构56之间设置有第五导料件54,第五导料件54通过第五转轴转动固定在第五机架50上,机架上设置的第六驱动机构驱使第五导料件54进行转动,第五导料件54上设置有弧形导料面541,弧形导料面541的曲率中心位于靠近卷料轴51一侧,第五导料件54处于两种状态,其一为:卷料轴51对膜材进行卷曲时,弧形导料面541与卷料轴51上卷曲的膜材线性(张紧)抵靠接触的工作位,其二为:第五导料件54向远离卷料轴51一侧进行翻转对卷料轴51上卷曲好的膜材的卸料进行避让的避让位。第六驱动机构包括第九气缸58,第九气缸58的缸体与第五机架50铰接连接,第九气缸58的活塞杆为圆管构成,圆管内设置有第五连接杆,第五连接杆通过压缩弹簧浮动安装在圆管内,第五连接杆与第五导料件54铰接连接。第五导料件54是保证卷材在卷料轴51上可靠卷收的重要部件,由于卷料轴51卷收的膜材半径逐渐增大,因此,为了保证弧形导料面541与卷料轴51上卷曲的膜材线性抵靠接触,因此将第九气缸58的活塞杆设置成圆管构成,这样卷曲膜材时,第五导料件54能够随着膜材半径的增大,发生相适应的变化,保证弧形导料面541与卷料轴51上卷曲的膜材线性(张紧)抵靠接触。卷料轴51卷收的膜材长度达到预设值时,需要进行截断,因此采用如下方案进行实时,第五输送机构56包括沿输送方向依次设置的导辊输送组561和第五输送带562,截断机构包括导辊输送组561和第五输送带562之间设置的切刀57,切刀57垂直于第五输送机构56的输送方向布置,切刀57的两端与第五机架上设置的第六导轨503沿铅垂方向构成滑动导向配合,切刀57的刀刃与水平面呈夹角布置。刀刃与水平呈夹角布置,这样,能够使得膜材被快速切断且切口平齐,优选采用夹角介于1~1.2°之间的方案进行实施。 Further operations are shown in Figures 13 and 14, a fifth material guide 54 is arranged between the coiling shaft 51 and the fifth conveying mechanism 56, and the fifth material guide 54 is fixed on the fifth frame 50 through the rotation of the fifth shaft. Above, the sixth driving mechanism provided on the frame drives the fifth material guide 54 to rotate. The fifth material guide 54 is provided with an arc-shaped material guide surface 541, and the curvature center of the arc-shaped material guide surface 541 is located close to the coil material. On one side of the shaft 51, the fifth material guide member 54 is in two states, one of which is: when the coiled material shaft 51 curls the film material, the arc-shaped material guide surface 541 is linear to the coiled film material on the coiled material shaft 51 (sheet Tight) against the working position of contact, the second is: the fifth guide member 54 flips to the side away from the coil shaft 51 to avoid the unloading of the curled film material on the coil shaft 51. The sixth driving mechanism includes a ninth cylinder 58, the cylinder body of the ninth cylinder 58 is hingedly connected with the fifth frame 50, the piston rod of the ninth cylinder 58 is made of a circular tube, and the fifth connecting rod is arranged in the circular tube, and the fifth connecting rod is arranged in the circular tube. The rod is floatingly installed in the circular tube through a compression spring, and the fifth connecting rod is hingedly connected with the fifth material guide member 54 . The fifth material guide 54 is an important part to ensure that the coiled material is reliably rolled up on the coiled material shaft 51. Since the radius of the film material rolled up by the coiled material shaft 51 gradually increases, in order to ensure that the curved material guide surface 541 is in contact with the coiled material The film material curled on the material shaft 51 linearly abuts against the contact, so the piston rod of the ninth cylinder 58 is arranged to form a circular tube, so that when the film material is curled, the fifth guide member 54 can be Adaptive changes occur to ensure that the arc-shaped material guide surface 541 is in linear (tensioned) contact with the film material curled on the winding shaft 51 . When the length of the film material rewound by the winding shaft 51 reaches the preset value, it needs to be cut off, so the following scheme is adopted for real-time, the fifth conveying mechanism 56 includes a guide roller conveying group 561 and a fifth conveying belt 562 arranged in sequence along the conveying direction , the cutting mechanism includes a cutter 57 arranged between the guide roller conveying group 561 and the fifth conveyor belt 562, the cutter 57 is arranged perpendicular to the conveying direction of the fifth conveying mechanism 56, and the two ends of the cutter 57 are connected to the fifth frame. The provided sixth guide rail 503 forms a sliding guide fit along the vertical direction, and the blade of the cutting knife 57 is arranged at an included angle with the horizontal plane. The knife edge is arranged at an included angle with the horizontal, so that the membrane material can be cut off quickly and the incision is even. It is preferable to adopt a solution with an included angle between 1° and 1.2°.

另外,第五机架50上还设置有第五安装梁501和第五安装杆502,第五安装梁501和第五安装杆502均平行于卷料轴51布置,第五安装杆502位于第五安装梁501的下方,第五安装梁501上间隔安装有胶纸器55,胶纸器55包括安装臂551,安装臂551的一端与第五安装梁501铰接连接,安装臂551的另一端斜向下向靠近卷料轴51的一端延伸设置,安装臂551的铰接端设置有用于胶布卷的第五轴体553,安装臂551的悬置端设置对胶布进行导向输送的第五滚轮554,第五滚轮554的外侧设置有用于截断胶布的刀片555,第五安装杆502上与胶纸器55相对应部位分别设置有第八气缸552,第八气缸552的缸体与第五安装杆502铰接连接,第八气缸552的活塞杆与安装臂551的中部铰接连接,胶纸器55处于两种状态,其一为:胶纸器55上的第五滚轮554与卷料轴51上卷曲的膜材进行抵靠使得胶布对膜材进行缠绕的工作位,其二为:第八气缸552调节安装臂551向上进行翻转对卷料轴51上卷曲好的膜材的卸料进行避让的避让位。通过设置胶纸器55,这样在单次膜材卷曲结束后通过胶纸器55上的胶布对防水卷材进行捆扎,这样推头52对防水卷材卸料后不会进行松散。 In addition, the fifth frame 50 is also provided with a fifth installation beam 501 and a fifth installation rod 502, the fifth installation beam 501 and the fifth installation rod 502 are arranged parallel to the coil shaft 51, the fifth installation rod 502 is located at the Below the fifth installation beam 501, adhesive paper devices 55 are installed at intervals on the fifth installation beam 501. The adhesive paper device 55 includes an installation arm 551, one end of the installation arm 551 is hingedly connected with the fifth installation beam 501, and the other end of the installation arm 551 Extending obliquely downward near one end of the coil shaft 51, the hinged end of the mounting arm 551 is provided with a fifth shaft body 553 for adhesive tape rolls, and the suspended end of the mounting arm 551 is provided with a fifth roller 554 for guiding and conveying the adhesive tape , the outer side of the fifth roller 554 is provided with a blade 555 for cutting the adhesive tape, and the corresponding parts of the fifth installation rod 502 and the tape device 55 are respectively provided with an eighth cylinder 552, the cylinder body of the eighth cylinder 552 and the fifth installation rod 502 is hingedly connected, the piston rod of the eighth cylinder 552 is hingedly connected with the middle part of the mounting arm 551, and the adhesive tape device 55 is in two states, one of which is: the fifth roller 554 on the adhesive tape device 55 is curled on the winding shaft 51 The film material is pressed against the working position to make the tape wrap the film material. The second is: the eighth cylinder 552 adjusts the installation arm 551 to turn it upwards and avoids the unloading of the curled film material on the coil shaft 51. bit. By arranging the adhesive tape device 55, the waterproof coiled material is bundled by the adhesive tape on the adhesive tape device 55 after the single membrane material is curled, so that the push head 52 will not loosen the waterproof coiled material after unloading.

采用上述卷取机进行收卷操作的步骤如下:收卷初期,卷料轴51进行充气、第五导料件54处于工作位、胶纸器55(胶纸机)处于避让位,驱动卷料轴51进行转动,启动第五输送机构56,膜材在卷料轴51上进行卷绕,当卷绕长度达到预设长度时,第五输送机构56停止对膜材进行输送、切刀57下行,切断膜材;随后调节胶纸器55处于工作位,第五滚轮与卷材外周相抵靠,卷料轴51的转动带动胶带在卷料轴51上进行缠绕,当胶带在卷材上缠绕一圈半时,调节胶纸器55转动至避让位,刀片切断胶带;随后卷料轴51停止转动,调节第五导料件54处于避让位,对卷料轴51进行泄气,启动推头52将卷料轴51上卷收的卷材推至第六输送带上的槽形件内进行输送,卸料结束后,推头52回复至初始状态,卷料轴51进行充气,第五导料件54回复至工作位;如此重复上述操作。从而实现卷材的快速卷收和捆扎。 The steps of winding operation using the above-mentioned coiler are as follows: at the initial stage of winding, the coil material shaft 51 is inflated, the fifth material guide 54 is in the working position, the tape device 55 (tape machine) is in the avoidance position, and the coil material is driven The shaft 51 rotates, the fifth conveying mechanism 56 is started, and the film material is wound on the coil shaft 51. When the winding length reaches the preset length, the fifth conveying mechanism 56 stops conveying the film material, and the cutter 57 goes down. , cut off the film material; then adjust the adhesive tape device 55 to be in the working position, the fifth roller abuts against the outer circumference of the coiled material, and the rotation of the coiled material shaft 51 drives the tape to wind on the coiled material shaft 51, when the adhesive tape is wound on the coiled material for one In half a circle, adjust the adhesive tape device 55 to rotate to the avoidance position, and the blade cuts the adhesive tape; then the coil material shaft 51 stops rotating, adjust the fifth material guide 54 to be in the avoidance position, deflate the coil material shaft 51, and start the push head 52 to The coiled material on the coiling shaft 51 is pushed into the trough on the sixth conveyor belt for conveying. After the unloading is completed, the push head 52 returns to the initial state, the coiling shaft 51 is inflated, and the fifth guide member 54 returns to the working position; Repeat the above operations like this. So as to realize the rapid winding and bundling of the coil.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在获知本实用新型中记载内容后,在不脱离本实用新型原理的前提下,还可以对其作出若干同等变换和替代,这些同等变换和替代也应视为属于本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, after learning the content recorded in the utility model, they can also do so without departing from the principle of the utility model. Several equivalent transformations and substitutions are made to it, and these equivalent transformations and substitutions should also be deemed to belong to the protection scope of the present utility model.

Claims (3)

1. one kind adopts the metal waterproofing membrane production system of novel storage device, it is characterized in that: comprise the mixing arrangement for being carried out mixing by each raw material sequentially arranged, mixed material is carried out to the double screw extruder of Screw Extrusion, material after Screw Extrusion is carried out the extrusion die that extrusion molding obtains polymeric membrane material, metal forming is carried out to the feeding machanism of feed, metal film is mounted the roll squeezer being layed onto polymeric membrane material surface, to the embossing machine mounting the film material after covering metal film and carry out stamp, to the cooling device that the film material after stamp cools, cooled film material is carried out to the bead cutter of trimming, the storage device of interim storing is carried out to the film material after trimming and film material is carried out to the coiling machine of curling packaging,
Storage device comprises the 4th frame, 4th frame is provided with, the fixing and mounting bracket of lower layout and movable frame, fixing and mounting bracket and movable frame arrange shape respectively the 4th guide roller is set, the 4th guide roller on fixing and mounting bracket and movable frame is the arrangement of interleaved shape, the 4th governor motion that 4th frame is arranged regulates movable frame to move up and down, the exit side of storage device is provided with the 4th horizontally disposed brace table, the top of the 4th brace table is provided with feeding pressure mechanism, feeding pressure mechanism comprises the 4th channel compressing film material and the 4th cylinder driving the 4th channel to move up and down, the notch of the 4th channel is downward, the two ends of the 4th channel form slide-and-guide with the 4th frame along vertical and coordinate.
2. the metal waterproofing membrane production system of the novel storage device of employing according to claim 1, it is characterized in that: the feed side of storage device is provided with the 4th strainer film material being carried out to tensioning, 4th strainer comprises the 4th idler roller, the two ends of the 4th idler roller are rotated and are fixed on the 4th support, and the 4th idler roller is curved arc shape.
3. the metal waterproofing membrane production system of the novel storage device of employing according to claim 1, it is characterized in that: the 4th channel is arranged along the width range of film material, arcwall face is arranged on the surface that on 4th channel, two cell walls contact with film material, and cell wall and film material are linear contact lay.
CN201520815452.5U 2015-10-22 2015-10-22 Adopt novel storage device's metal waterproofing membrane production system Expired - Fee Related CN205097436U (en)

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